CN103955197B - Linkage production line control method applied to intake manifold accessory installation - Google Patents
Linkage production line control method applied to intake manifold accessory installation Download PDFInfo
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- CN103955197B CN103955197B CN201410202235.9A CN201410202235A CN103955197B CN 103955197 B CN103955197 B CN 103955197B CN 201410202235 A CN201410202235 A CN 201410202235A CN 103955197 B CN103955197 B CN 103955197B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides a linkage production line control method applied to intake manifold accessory installation. A production line sequentially comprises an air tightness initial inspection device used for detecting whether welding is qualified or not, a cold insertion device used for pressing stop collars, a nut embedment device used for pressing copper nuts, a tool device used for installing accessories such as an intake manifold actuator and a solenoid valve, and an air tightness final inspection device used for detecting whether overall welding and accessory installation are qualified or not. According to the linkage production line control method applied to intake manifold accessory installation, before the devices operate, product number retrieval is carried out through a database system, whether missing installation or error installation exist or not is judged according to retrieval information, then, a whether a system meets operation conditions or not is judged, the working procedure error and the part missing installation error are avoided, the reject ratio of products is reduced, and production efficiency is improved; production and processing quality of each product can be tracked in the whole process through a two-dimension code technology, and therefore machining quality is improved; in addition, a client can carry out product quality tracing through two-dimension code scanning or database information retrieval.
Description
Technical field
The present invention relates to automobile manufacturing field, particularly to a kind of linkage production line being applied to the installation of inlet manifold adnexa
Control method.
Background technology
In China, the development of automobile industry and plastic manufacturing process is advanced by leaps and bounds, and the engine fittings that metal makes are gradually
Replaced by the engine fittings of the plastic production with inlet manifold as representative, as one of the part of electromotor most critical, air inlet
Manifold achieves in automobile industry and is widely applied, and its Core Feature is to provide full and uniform mixing for each cylinder of electromotor
Gas, is the key factor of impact engine forces and oil consumption.
The assembling of existing domestic inlet manifold adnexa is manual assembly mostly or single device produces, adnexa neglected loading, operation
Misloading is all artificially to check, mistake proofing performance is not high.
Content of the invention
The present invention, for the problems such as under adnexa neglected loading, operation misloading, low production efficiency, discloses one kind and is applied to air inlet discrimination
The linkage production line control method that pipe fittings is installed.
The technical scheme is that and be achieved in that:
A kind of linkage production line control method being applied to the installation of inlet manifold adnexa, described production line includes successively: uses
In the whether qualified airtight initial survey equipment of detection welding, for press-fit stop collar cold plug standby, for press-fiting the spiral shell of copper nut
Female heeling-in equipment, for installing the tooling device of the adnexaes such as inlet manifold executor, electromagnetic valve, and is used for detecting overall weldering
Connect, whether qualified adnexa install airtight whole inspection equipment；Produce line control method to comprise the following steps:
Step (a), arranges Quick Response Code coder, in air inlet discrimination after airtight initial survey is qualified on described airtight initial survey equipment
The production code member of unique Quick Response Code form is printed on pipe product, and by production code member and welds qualified information by opc interface
Send airtight whole inspection equipment to；
Step (b), airtight whole inspection equipment sets up data base by industrial computer, the product coding in receiving step (a)
Afterwards, set up and the one-to-one data storage cell of this product coding, qualified information is welded in storage, and pass through opc communication line
Cold plug standby, nut heeling-in equipment, tooling device and be uniformly controlled to follow-up；
Step (c), in the described cold linking plugging standby, nut heeling-in equipment, tooling device and the airtight equipment of inspection eventually
Cross part, be respectively provided with two-dimensional code scanning instrument, by two-dimensional code scanning instrument and opc communication line, production code member is sent to airtight
Inspection equipment eventually, the airtight equipment of inspection eventually retrieves the product information in data space under this product coding in described data base, sentences
Whether disconnected product information is qualified: if product information is qualified, airtight whole inspection equipment sends instruction and continues detection to this product, simultaneously
The product information of current detection is stored in the data space under this production code member of data base；If product information does not conform to
Lattice, airtight whole inspection equipment sends instruction makes the equipment that error product is located send alarm signal, and miscellaneous equipment continues to run with.
Alternatively, in described step (c), when product, operation mistake, production code member mistake or last process unqualified
When, the industrial computer system of airtight eventually inspection equipment judges that product information is unqualified, send instruction make the equipment at error product place to
Go out alarm signal, when miscellaneous equipment continues to run until that replacement of products meets working condition, warning device automatically engages operation.
The invention has the beneficial effects as follows:
(1) before equipment runs, carry out production code member retrieval by Database Systems, judge whether to leak according to retrieval information
Dress, misloading, and then judge whether system meets service condition, it is to avoid operation mistake, neglected loading parts error, reduces product not
Qualification rate, improves production efficiency；
(2) tracking control of full process is able to by the production and processing quality that planar bar code technology makes every product, improves processing matter
Amount, simultaneously client product quality can be carried out by two-dimensional code scanning or database information retrieval and review.
Brief description
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
Have technology description in required use accompanying drawing be briefly described it should be apparent that, drawings in the following description be only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, acceptable
Other accompanying drawings are obtained according to these accompanying drawings.
The process chart that Fig. 1 installs for inlet manifold adnexa；
Fig. 2 is the flow chart of the linkage production line control method being applied to the installation of inlet manifold adnexa of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation description is it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of not making creative work
Embodiment, broadly falls into the scope of protection of the invention.
As shown in figure 1, the inlet manifold technological process of the present invention includes: baking material, injection, umbrella valve assembling, vis system dress
Join, vibrate friction welding (FW), spin friction weldering, airtight initial survey, cold slotting stop collar, heat insert copper nut, executor, electromagnetic valve, vacuum are soft
Pipe assembling, egr pipe, the assembling of panel beating support, sealing ring assembling, airtight inspection eventually, packaging.
Airtight initial survey after spin friction weldering for the equipment linkage production line installed by inlet manifold adnexa according to the present invention
Start.Wherein, executor, electromagnetic valve, vacuum hose, egr pipe, the assembling unification of panel beating support, sealing ring are an equipment
Multiple frocks are realized.
As shown in Fig. 2 the linkage production line that the inlet manifold adnexa of the present invention is installed by airtight initial survey equipment, cold plug
Standby, nut heeling-in equipment, the independent plc control system of 4 sets of tooling device of executor, electromagnetic valve etc. is installed and airtight examines eventually
Equipment plc system and industrial computer control system are constituted.
Database information storage and retrieval is the basis setting up linkage production line, therefore will be with plc and industrial computer for controlling
The airtight equipment of inspection eventually of system, as main equipment, sets up Database Systems, miscellaneous equipment is from equipment, by setting on industrial computer
Opc communication line between standby, to carry out information transmission, realizes online control.
The control process of linkage production line comprises the following steps:
Step (a), arranges Quick Response Code coder on described airtight initial survey equipment, and airtight initial survey equipment detects Product jointing
The production code member of unique Quick Response Code form, product, after qualified, are printed by quick response code printer on inlet manifold product
Numbering and the qualified information of welding send airtight whole inspection equipment to by opc communication line；
Step (b), airtight whole inspection equipment sets up data base by industrial computer, the product coding in receiving step (a)
Afterwards, set up and the one-to-one data storage cell of this product coding, qualified information is welded in storage, and pass through opc communication line
Cold plug standby, nut heeling-in equipment, tooling device and be uniformly controlled to follow-up；
Step (c), in the described cold linking plugging standby, nut heeling-in equipment, tooling device and the airtight equipment of inspection eventually
Cross part, be respectively provided with two-dimensional code scanning instrument, by two-dimensional code scanning instrument and opc communication line, production code member is sent to airtight
Inspection equipment eventually, the airtight equipment of inspection eventually retrieves the product information in data space under this product coding in described data base, sentences
Whether disconnected product information is qualified: if product information is qualified, airtight whole inspection equipment sends instruction and continues detection to this product, simultaneously
The product information of current detection is stored in the data space under this production code member of data base；If product information does not conform to
Lattice, airtight whole inspection equipment sends instruction makes the equipment that error product is located send alarm signal, and miscellaneous equipment continues to run with.
Step (c) specifically, entering that next process is cold to be inserted when product completes airtight initial survey, cold plug received shipment row it
Before, airtight whole inspection equipment to is sent production code member by two-dimensional code scanning instrument and opc communication line, is compiled by retrieving product
Number, run after obtaining the qualified information of airtight initial survey, run, after finishing, information is stored in data base；Product enters lower one work
Sequence nut heeling-in, nut heeling-in equipment retrieves production code member before running, and obtains airtight initial survey and cold slotting stop collar is qualified
Run after information, run, after finishing, information is stored in data base；Product enters next process executor, electromagnetic valve peace
Dress, retrieves production code member before the tooling device operation installing the adnexaes such as executor, electromagnetic valve, obtains airtight initial survey, cold slotting limit
Position covers and runs after press-fiting the qualified information of copper nut, runs, after finishing, information is stored in data base；Product enters lower one work
Sequence is airtight to be examined eventually, the airtight equipment retrieval production code member of inspection eventually, runs, run after the qualified information of all process steps before acquisition
After finishing, information is stored in data base, whole linkage production line completes to produce.
The linkage production line control method being applied to the installation of inlet manifold adnexa of the present invention, before equipment runs, passes through
Database Systems carry out production code member retrieval, judge whether neglected loading, misloading according to retrieval information, and then judge whether system meets
Service condition, it is to avoid operation mistake, neglected loading parts error, reduces product disqualification rate, improves production efficiency；By two
The production and processing quality of dimension code every product of technology is able to tracking control of full process, improves crudy, client can pass through simultaneously
Two-dimensional code scanning or database information retrieval carry out product quality and review.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Within god and principle, any modification, equivalent substitution and improvement made etc., should be included within the scope of the present invention.
Claims (2)
1. a kind of be applied to inlet manifold adnexa installation linkage production line control method it is characterised in that described production line according to
Secondary inclusion: for the whether qualified airtight initial survey equipment of detection welding, for press-fit stop collar cold plug standby, be used for press-fiting copper
The nut heeling-in equipment of nut, for installing the tooling device of inlet manifold executor, electromagnetic valve, and is used for detecting overall weldering
Connect, whether qualified adnexa install airtight whole inspection equipment；Produce line control method to comprise the following steps:
Step (a), arranges Quick Response Code coder on described airtight initial survey equipment, produces in inlet manifold after airtight initial survey is qualified
The product coding of unique Quick Response Code form is printed on product, and product coding and the qualified information of welding are transmitted by opc interface
To airtight inspection equipment eventually；
Step (b), airtight whole inspection equipment sets up data base by industrial computer, after the product coding in receiving step (a), builds
Stand and the one-to-one data storage cell of this product coding, qualified information is welded in storage, and by opc communication line to follow-up
Cold plug standby, nut heeling-in equipment, tooling device and be uniformly controlled；
Step (c), in the described cold linking transition part plugging standby, nut heeling-in equipment, tooling device and the airtight equipment of inspection eventually
Point, it is respectively provided with two-dimensional code scanning instrument, airtight inspection eventually to is sent production code member by two-dimensional code scanning instrument and opc communication line
Equipment, the airtight equipment of inspection eventually retrieves the product information in data space under this product coding in described data base, judges to produce
Whether product information is qualified: if product information is qualified, airtight whole inspection equipment sends instruction and continues detection to this product, ought simultaneously
The product information of front detection is stored in the data space under this production code member of data base；If product information is unqualified, gas
Close whole inspection equipment sends instruction makes the equipment that error product is located send alarm signal, and miscellaneous equipment continues to run with.
2. be applied to as claimed in claim 1 inlet manifold adnexa installation linkage production line control method it is characterised in that
In described step (c), when product occur operation mistake, production code member mistake or last process unqualified when, airtight eventually inspection equipment
Industrial computer system judge that product information is unqualified, sending instruction makes the equipment that error product is located provide alarm signal, other
When equipment continues to run until that replacement of products meets working condition, warning device automatically engages operation.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410202235.9A CN103955197B (en) | 2014-05-08 | 2014-05-08 | Linkage production line control method applied to intake manifold accessory installation |
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| CN201410202235.9A CN103955197B (en) | 2014-05-08 | 2014-05-08 | Linkage production line control method applied to intake manifold accessory installation |
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| CN103955197A CN103955197A (en) | 2014-07-30 |
| CN103955197B true CN103955197B (en) | 2017-01-25 |
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Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104237967B (en) * | 2014-08-29 | 2018-09-18 | 辽宁丰迪发动机进气系统有限公司 | A kind of plastic air intake manifold metal embedding piece detection device |
| CN106078199B (en) * | 2016-08-01 | 2018-11-30 | 上海超路自动化设备有限公司 | A kind of automation integrated equipment handling inlet manifold |
| CN106226008B (en) * | 2016-08-26 | 2018-09-28 | 青岛华涛汽车模具有限公司 | A kind of airtight cold plug in all-in-one machine |
| CN106945296B (en) * | 2017-04-24 | 2023-08-22 | 苏州科技大学 | Intake manifold assembly test production system |
| CN107862237A (en) * | 2017-11-29 | 2018-03-30 | 德盛镁汽车部件（芜湖）有限公司 | A kind of parts two-dimensional code scanning fail-safe system |
| CN108145411B (en) * | 2017-12-29 | 2024-04-05 | 博格华纳排放系统（宁波）有限公司 | EGR valve assembly production line and assembly method thereof |
| CN108458834B (en) * | 2018-03-27 | 2024-04-26 | 苏州科技大学 | Engine manifold assembly test line and test method |
| JP7142463B2 (en) * | 2018-05-15 | 2022-09-27 | Juki株式会社 | Production system, mounting equipment, production method |
| CN109117908A (en) * | 2018-07-05 | 2019-01-01 | 安徽胜利精密制造科技有限公司 | Material frame two dimensional code trace-back technique |
| CN109884998A (en) * | 2019-02-19 | 2019-06-14 | 保定智通自动化技术有限公司 | Traceable quality control system |
| CN112222690B (en) * | 2020-09-30 | 2022-08-30 | 中石化第四建设有限公司 | Method for establishing pipeline weld joint management information |
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