CN103761550A - Method and system used for correlating product bar codes and production data - Google Patents

Method and system used for correlating product bar codes and production data Download PDF

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Publication number
CN103761550A
CN103761550A CN201410022324.5A CN201410022324A CN103761550A CN 103761550 A CN103761550 A CN 103761550A CN 201410022324 A CN201410022324 A CN 201410022324A CN 103761550 A CN103761550 A CN 103761550A
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China
Prior art keywords
production
station
data
workpiece
scanner
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CN201410022324.5A
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Chinese (zh)
Inventor
陈惠�
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SUZHOU YIBO INFORMATION TECHNOLOGY Co Ltd
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SUZHOU YIBO INFORMATION TECHNOLOGY Co Ltd
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Priority to CN201410022324.5A priority Critical patent/CN103761550A/en
Publication of CN103761550A publication Critical patent/CN103761550A/en
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Abstract

The invention provides a method and system used for correlating product bar codes and production data. The method includes the steps that a photoelectric sensor is arranged in each production station to induce whether a workpiece exists on the station or not, under the condition that the workpiece exists, the bar codes of the workpiece are scanned through a scanning gun, and then production data, in the procedure, of the workpiece are obtained through a controller corresponding to production equipment, so that the bar codes and the production data are correlated tightly, and the problem of product quality tracing can be effectively solved.

Description

For the product bar code method and system associated with production data
Technical field
The present invention relates to automated production field, particularly a kind of product bar code that can make is carried out associated method and system with production data.
Background technology
Along with manufacturing the industrial upgrading of industry, increasing enterprise starts to carry out lean production, makes every effort to accomplish the quality tracing of the whole technological process of production, and the production data of each product will be accomplished to have good grounds.For the ease of product quality, review, logical producing can arrange and the unique corresponding bar code of corresponding product on product, and bar code generally can stick on some main pass components and parts or above shell.Bar code is whole critical data of reviewing system, for user can be reviewed the process of product, need to all production datas in this product processing be carried out associated with corresponding bar code.
Yet in industries such as electronics, automobile component, machine-building, production automation degree is higher, a lot of stations are all to carry out semi-automatic, fully-automatic production by numerically-controlled machine, torque controller, pressure controller, chip mounter or some other industrial control equipment, corresponding production data is all temporarily stored in these automation equipments, and these data are separate.So how to solve a product accurately associated with bar code at the production data of all stations, just become the key problem of whole product quality tracing system, and also do not have at present a kind of method to address this problem.
Summary of the invention
The shortcoming of prior art in view of the above, one object of the present invention is to provide a kind of can realize the bar code method accurate associated with production data, and another object of the present invention is to provide a kind of can realize the bar code system accurate associated with production data.
For achieving the above object and other relevant objects, the invention provides a kind ofly for the product bar code method associated with production data, it comprises the steps:
1) on production station, photoelectric sensor, scanner are set, when workpiece is placed on this production station, photoelectric sensor sends and feeds back signal to scanner, and scanner scans the bar code on workpiece, and stores barcode data into temporary storage cell;
2) after having scanned, the production equipment starting on this station is processed workpiece, and the controller of production equipment stores production data in temporary storage cell into simultaneously;
3) workpiece, after this production station machines, takes out workpiece from this production station, and photoelectric sensor sends end signal, and temporary storage cell stores the production data of barcode data and this station in database into;
4) workpiece is placed on to next and produces station, repeating step 1) to 3), until this workpiece machines.
Preferably, described photoelectric sensor sends to a PLC controller by feedback signal, and described PLC controller is controlled described scanner work.
The invention also discloses and a kind ofly can realize accurately associated system of bar code and production data, it comprises the photoelectric sensor being arranged on each station, and described photoelectric sensor is for detection of whether having workpiece on corresponding production station; Be arranged on each and produce the scanner on station, the bar code that described scanner is produced product on station for scanning each; Each produces the controller of production equipment on station, and described controller is used for controlling corresponding production equipment work, collects production data simultaneously; Temporary data storage unit, described temporary data storage unit is for barcode data and production data on the single production station of interim storage; Database, described database is for the production data on memory stick code data and corresponding each station.
Preferably, described photoelectric sensor, scanner are connected with a PLC controller.
Preferably, described scanner is serial ports scanner.
As mentioned above, of the present invention have following beneficial effect for the product bar code method and system associated with production data: the method is by arranging photoelectric sensor and respond to whether there is workpiece on station producing on station, in the situation that having workpiece, by scanner, scan the bar code of workpiece, and then the controller by corresponding production equipment is obtained to the production data of this workpiece on this procedure, so just can realize the tight associated of bar code and production data, thereby can effectively solve the problem of reviewing of product quality.
Accompanying drawing explanation
Fig. 1 is shown as the system chart of the embodiment of the present invention.
Element numbers explanation
1 Photoelectric sensor
2 Scanner
3 PLC controller
4 Production equipment controller
5 Temporary data storage unit
6 Database
Embodiment
Below, by specific instantiation explanation embodiments of the present invention, those skilled in the art can understand other advantages of the present invention and effect easily by the disclosed content of this instructions.The present invention can also be implemented or be applied by other different embodiment, and the every details in this instructions also can be based on different viewpoints and application, carries out various modifications or change not deviating under spirit of the present invention.
Refer to Fig. 1.It should be noted that, the diagram providing in the present embodiment only illustrates basic conception of the present invention in a schematic way, satisfy and only show with assembly relevant in the present invention in graphic but not component count, shape and size drafting while implementing according to reality, during its actual enforcement, kenel, quantity and the ratio of each assembly can be a kind of random change, and its assembly layout kenel also may be more complicated.
As shown in Figure 1, should be for the bar code system accurate associated with production data, it comprises the photoelectric sensor 1 that is arranged on each station, be arranged on that each produces scanner 2 on station, each produces production equipment controller 4, temporary data storage unit 5 and database 6 on station, photoelectric sensor 1, scanner 2 are connected with PLC controller 3, and scanner 2 adopts serial ports scanner.Photoelectric sensor 1 is for detection of whether having workpiece on corresponding production station; The bar code that scanner 2 is produced product on station for scanning each; Device controller 4, for controlling corresponding production equipment work, is collected production data simultaneously; , temporary data storage unit 5 is for barcode data and production data on the single production station of interim storage; , database 6 is for the production data on memory stick code data and corresponding each station; The feedback signal that PLC controller sends for receiving photoelectric sensor 1, and 2 work of gated sweep rifle.
Should adopt and carry out with the following method work for the bar code system accurate associated with production data: 1) first workpiece is placed on and produce station, when workpiece is placed on this production station, photoelectric sensor 1 is sent and is fed back signal to scanner 2 by PLC controller 3, bar code on 2 pairs of workpiece of scanner scans, and barcode data is stored in temporary storage cell 5; 2) after having scanned, the production equipment starting on this station by production equipment controller 4 is processed workpiece, and production equipment controller 4 stores production data in temporary storage cell into simultaneously; Workpiece, after this production station machines, takes out workpiece from this production station, photoelectric sensor 1 sends end signal, and temporary storage cell 5 stores the production data of barcode data and this station in database 6 into.So just can realize this station production data associated with the precision of bar code, and then workpiece is placed on the production station of subsequent processing, repeat above-mentioned steps, until this workpiece machines.
The method is by arranging photoelectric sensor and respond to whether there is workpiece on station producing on station, in the situation that having workpiece, by scanner, scan the bar code of workpiece, and then the controller by corresponding production equipment is obtained to the production data of this workpiece on this procedure, so just can realize the tight associated of bar code and production data, thereby can effectively solve the problem of reviewing of product quality.So the present invention has effectively overcome various shortcoming of the prior art and tool high industrial utilization.
Above-described embodiment is illustrative principle of the present invention and effect thereof only, but not for limiting the present invention.Any person skilled in the art scholar all can, under spirit of the present invention and category, modify or change above-described embodiment.Therefore, such as in affiliated technical field, have and conventionally know that the knowledgeable, not departing from all equivalence modifications that complete under disclosed spirit and technological thought or changing, must be contained by claim of the present invention.

Claims (5)

1. for a product bar code method associated with production data, it is characterized in that, it comprises the steps:
1) on production station, photoelectric sensor, scanner are set, when workpiece is placed on this production station, photoelectric sensor sends and feeds back signal to scanner, and scanner scans the bar code on workpiece, and stores barcode data into temporary storage cell;
2) after having scanned, the production equipment starting on this station is processed workpiece, and the controller of production equipment stores production data in temporary storage cell into simultaneously;
3) workpiece, after this production station machines, takes out workpiece from this production station, and photoelectric sensor sends end signal, and temporary storage cell stores the production data of barcode data and this station in database into;
4) workpiece is placed on to next and produces station, repeating step 1) to 3), until this workpiece machines.
2. according to claim 1 for the product bar code method associated with production data, it is characterized in that: described photoelectric sensor sends to a PLC controller by feedback signal, described PLC controller is controlled described scanner work.
3. for a product bar code system associated with production data, it is characterized in that, it comprises:
Be arranged on each and produce the photoelectric sensor on station, described photoelectric sensor is for detection of whether having workpiece on corresponding production station;
Be arranged on each and produce the scanner on station, the bar code that described scanner is produced product on station for scanning each;
Each produces the controller of production equipment on station, and described controller is used for controlling corresponding production equipment work, collects production data simultaneously;
Temporary data storage unit, described temporary data storage unit is for barcode data and production data on the single production station of interim storage;
Database, described database is for the production data on memory stick code data and corresponding each station.
4. according to claim 3 for the product bar code system associated with production data, it is characterized in that: described photoelectric sensor, scanner are connected with a PLC controller.
5. according to claim 3 for the product bar code system associated with production data, it is characterized in that: described scanner is serial ports scanner.
CN201410022324.5A 2014-01-18 2014-01-18 Method and system used for correlating product bar codes and production data Pending CN103761550A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103955197A (en) * 2014-05-08 2014-07-30 青岛华涛汽车模具有限公司 Linkage production line control method applied to intake manifold accessory installation
CN106124812A (en) * 2016-06-12 2016-11-16 宁波迦南电子有限公司 A kind of single-phase charge-controlled intelligent electric meter production management system
CN106155020A (en) * 2016-07-24 2016-11-23 哈尔滨理工大学 A kind of milk powder based on MES is dry mixed automatic control system
CN107992010A (en) * 2017-12-14 2018-05-04 万泰机电工业(昆山)有限公司 New-energy automobile part produces tracing information generation method and traceability system
CN109146526A (en) * 2018-08-27 2019-01-04 上海千帆科技股份有限公司 The traceable production system of distribution, method, apparatus, equipment and storage medium
CN109335155A (en) * 2018-09-07 2019-02-15 温州大学 The method and system of product information on a kind of retrospect packaging production line
CN110865152A (en) * 2019-11-28 2020-03-06 天地(常州)自动化股份有限公司 Gas sensor aging device for coal mine and detection method
CN113189944A (en) * 2021-04-09 2021-07-30 深圳精匠云创科技有限公司 Production data association method and device and electronic equipment

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CN101349897A (en) * 2007-07-20 2009-01-21 深圳市思达仪表有限公司 Electric meter production management system
CN201765602U (en) * 2010-07-05 2011-03-16 上海盛锐软件技术有限公司 Production data real-time management device based on PLM
CN102254142A (en) * 2011-06-14 2011-11-23 杨密 Storage battery production data acquiring device and controlling method thereof
CN102375437A (en) * 2010-08-06 2012-03-14 欧阳光明 Device and method for data acquisition and transmission during wireless production process based on IEEE802.15.4 protocol and PLCs (programmable logic controllers)
CN102681504A (en) * 2012-04-18 2012-09-19 华中科技大学 Industrial data collection and feedback system
CN103116821A (en) * 2013-01-21 2013-05-22 重庆大学 Whole course tracking method and whole course tracking system of discrete manufacturing workshop production process quality

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Publication number Priority date Publication date Assignee Title
CN101349897A (en) * 2007-07-20 2009-01-21 深圳市思达仪表有限公司 Electric meter production management system
CN201765602U (en) * 2010-07-05 2011-03-16 上海盛锐软件技术有限公司 Production data real-time management device based on PLM
CN102375437A (en) * 2010-08-06 2012-03-14 欧阳光明 Device and method for data acquisition and transmission during wireless production process based on IEEE802.15.4 protocol and PLCs (programmable logic controllers)
CN102254142A (en) * 2011-06-14 2011-11-23 杨密 Storage battery production data acquiring device and controlling method thereof
CN102681504A (en) * 2012-04-18 2012-09-19 华中科技大学 Industrial data collection and feedback system
CN103116821A (en) * 2013-01-21 2013-05-22 重庆大学 Whole course tracking method and whole course tracking system of discrete manufacturing workshop production process quality

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103955197A (en) * 2014-05-08 2014-07-30 青岛华涛汽车模具有限公司 Linkage production line control method applied to intake manifold accessory installation
CN103955197B (en) * 2014-05-08 2017-01-25 青岛华涛汽车模具有限公司 Linkage production line control method applied to intake manifold accessory installation
CN106124812A (en) * 2016-06-12 2016-11-16 宁波迦南电子有限公司 A kind of single-phase charge-controlled intelligent electric meter production management system
CN106155020A (en) * 2016-07-24 2016-11-23 哈尔滨理工大学 A kind of milk powder based on MES is dry mixed automatic control system
CN107992010A (en) * 2017-12-14 2018-05-04 万泰机电工业(昆山)有限公司 New-energy automobile part produces tracing information generation method and traceability system
CN109146526A (en) * 2018-08-27 2019-01-04 上海千帆科技股份有限公司 The traceable production system of distribution, method, apparatus, equipment and storage medium
CN109335155A (en) * 2018-09-07 2019-02-15 温州大学 The method and system of product information on a kind of retrospect packaging production line
CN110865152A (en) * 2019-11-28 2020-03-06 天地(常州)自动化股份有限公司 Gas sensor aging device for coal mine and detection method
CN113189944A (en) * 2021-04-09 2021-07-30 深圳精匠云创科技有限公司 Production data association method and device and electronic equipment

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Application publication date: 20140430