Efficient magnetic current changing brake device
Technical field
The present invention relates to a kind of braking device, relate in particular to a kind of magnetic current changing brake device.
Background technique
Magnetic flow liquid is a kind of SMART FLUID material, and it is by the made small soft magnetic granules of high magnetic permeability, low magnetic hysteresis and the suspension mixing of non-magnetic liquid.
Magnetic rheological brake is one of application of magnetic flow liquid, and it has the advantages such as volume is little, energy consumption is low, dynamic response is fast, has the prospect of quoting widely.The current application for magnetic rheological brake, domestic a lot of patented technologies disclosed, patent publication No. is that " impeller type magneto rheological fluid brake for vehicle " of CN 102401046 A provides a kind of magnetic rheological brake that is applied to general-utility car, and patent publication No. is that " a kind of magnetorheological braking executive device for electric vehicle " of CN 103057427 A provides a kind of magnetic current changing brake device that is applied to electric vehicle.But the application that is similar to above-mentioned break is all directly to brake for the live axle of High Rotation Speed, the amount of heat that this mode of braking can make break produce, affects the braking ability of magnetic rheological brake, and brakes not steady.
Summary of the invention
The present invention is directed to the problem that prior art exists, a kind of efficient magnetic current changing brake device is provided.
The technical solution used in the present invention is: a kind of efficient magnetic current changing brake device, comprises first order reducing gear, second level reducing gear and arrestment mechanism.Wherein said first order reducing gear comprises small Spur gear and the large straight gear meshing with small Spur gear; The second described reducing gear comprises bevel pinion and the bevel gear wheel meshing with bevel pinion; Described arrestment mechanism is to adopt drum type magnetic rheological brake; Described drum type magnetic rheological brake is multi-barrel structure, mainly comprises field coil, rotatingshaft, left end cap, right end cap, bolt, every magnetic annulus, seal ring, brake drum, keyway and bearing.Described rotatingshaft is provided with keyway; Described brake drum comprises outer cylinder and two drag friction cylinder faces of inner cylinder, and brake drum is fastened on rotatingshaft by key; Described field coil is arranged on magnetic annulus; Together with described left end cap is bolted with right end cap; Between described left end cap and right end cap, form cavity; Described brake drum is arranged in cavity, has the working clearance of 1mm between brake drum and left end cap and right end cap; Described working clearance inside is full of magnetic flow liquid; Between described left end cap and right end cap, be provided with seal ring; Between described left end cap, right end cap and rotatingshaft, be provided with bearing.
Described live axle is connected by the first coupling with the first reducing gear, and the first described reducing gear is connected by the second coupling with the second reducing gear, and the second described reducing gear is connected by the 3rd coupling with arrestment mechanism.
The present invention compares with traditional break, and its advantage is the drum type magnetic rheological brake that has adopted multi-barrel, and braking moment is large, dynamic response is fast, energy consumption is low, pollution-free.The present invention can realize the indirect braking by two reduction gear, avoids the direct braking to high-speed driving axle, the amount of heat having produced while not only having reduced braking, and reduced period of braking.
Description of drawings 1 is magnetic current changing brake device structural representation of the present invention.
Fig. 2 is cylindrical magnetic rheology brake structural figure of the present invention.
Fig. 3 is the brake drum structural representation of drum type magnetic rheological brake of the present invention.
In figure: 1. large straight gear 2. live axle 3. first coupling 4. small Spur gear 5. second coupling 6. bevel pinion 7. bevel gear wheels 8. the 3rd coupling 9. drum type magnetic rheological brake 10. right end cap 11. rotatingshaft 12. brake drum 12-1. outer cylinder 12-2. inner cylinders 13. are every magnetic annulus 14. seal ring 15. bolt 16. field coil 17. left end cap 18. keyway 19. bearings.
Embodiment
Below in conjunction with accompanying drawing, specific embodiment of the invention is further described.
A kind of efficient magnetic current changing brake device of the present invention, comprises first order reducing gear, second level reducing gear and arrestment mechanism as shown in Figure 1, Figure 2 and Figure 3.Wherein said first order reducing gear comprises small Spur gear 4 and the large straight gear 1 meshing with small Spur gear 4; The second described reducing gear comprises bevel pinion 6 and the bevel gear wheel 7 meshing with bevel pinion 6; Described arrestment mechanism is to adopt drum type magnetic rheological brake 9.Described drum type magnetic rheological brake is multi-barrel structure, mainly comprises field coil 16, rotatingshaft 11, left end cap 17, right end cap 10, bolt 15, every magnetic annulus 13, seal ring 14, brake drum 12, keyway 18 and bearing 19.Described rotatingshaft 11 is provided with keyway 18; Described brake drum 12 comprises outer cylinder 12-1 and two drag friction cylinder faces of inner cylinder 12-2, and brake drum is fastened on rotatingshaft 11 by key; Described field coil 16 is arranged on magnetic annulus 13; Described left end cap 17 links together by bolt 15 with right end cap 10; Between described left end cap 17 and right end cap 10, form cavity; Described brake drum 12 is arranged in cavity, has the working clearance of 1mm between brake drum and left end cap 17 and right end cap 10; Described working clearance inside is full of magnetic flow liquid; Between described left end cap 17 and right end cap 10, be provided with seal ring 14; Between described left end cap 17, right end cap 10 and rotatingshaft 11, be provided with bearing 19.
Described live axle 2 is connected by the first coupling 3 with the first reducing gear, and the first described reducing gear is connected by the second shaft joint 5 with the second reducing gear, and the second described reducing gear is connected by the 3rd coupling 8 with arrestment mechanism.
The working principle of braking device of the present invention is as follows:
In working procedure, during live axle high speed rotating, by the first coupling 3, drive the rotation of small Spur gear 4, small Spur gear 4 meshes the rotation that drives large straight gear 1 by gear, large straight gear 1 drives the rotation of bevel pinion 6 by the second coupling 5, bevel pinion 6 meshes the rotation that drives bevel gear wheel 7 by gear, bevel gear wheel 7 drives the work of drum type magnetic rheological brake 9 by the 3rd coupling 8, due to the effect of two reduction gear, the rotating speed relative drive shaft 2 of the inner brake drum 12 of drum type magnetic rheological brake 9 is less.When this device need to be braked, drum type magnetic rheological brake 9 impressed currents, field coil 16 produces magnetic field, and magnetic flow liquid is the Bingham body of high viscosity, lazy flow by Newtonian fluid state-transition under magnetic fields, brake drum 12 is produced to shearing stress, finally reach braking effect.