CN103952621B - 一种钒钛灰铸铁及其生产工艺 - Google Patents
一种钒钛灰铸铁及其生产工艺 Download PDFInfo
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- CN103952621B CN103952621B CN201410223406.6A CN201410223406A CN103952621B CN 103952621 B CN103952621 B CN 103952621B CN 201410223406 A CN201410223406 A CN 201410223406A CN 103952621 B CN103952621 B CN 103952621B
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- CN
- China
- Prior art keywords
- vanadium titanium
- casting pig
- iron
- titanium casting
- production technology
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- GFNGCDBZVSLSFT-UHFFFAOYSA-N titanium vanadium Chemical compound [Ti].[V] GFNGCDBZVSLSFT-UHFFFAOYSA-N 0.000 title claims abstract description 58
- 238000005266 casting Methods 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000005516 engineering process Methods 0.000 title claims abstract description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 96
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 59
- 239000010936 titanium Substances 0.000 claims abstract description 39
- 239000010439 graphite Substances 0.000 claims abstract description 32
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 32
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 27
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 25
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 25
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 20
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 20
- 239000012535 impurity Substances 0.000 claims abstract description 15
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 15
- 238000011081 inoculation Methods 0.000 claims abstract description 11
- 239000011159 matrix material Substances 0.000 claims abstract description 9
- 229910001562 pearlite Inorganic materials 0.000 claims abstract description 9
- MRHSJWPXCLEHNI-UHFFFAOYSA-N [Ti].[V].[Fe] Chemical compound [Ti].[V].[Fe] MRHSJWPXCLEHNI-UHFFFAOYSA-N 0.000 claims abstract description 7
- 230000005496 eutectics Effects 0.000 claims abstract description 7
- VAKIVKMUBMZANL-UHFFFAOYSA-N iron phosphide Chemical compound P.[Fe].[Fe].[Fe] VAKIVKMUBMZANL-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052742 iron Inorganic materials 0.000 claims description 39
- 239000000203 mixture Substances 0.000 claims description 33
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 239000000126 substance Substances 0.000 claims description 12
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 11
- 239000010703 silicon Substances 0.000 claims description 11
- 239000002893 slag Substances 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 238000005087 graphitization Methods 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 238000010079 rubber tapping Methods 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 5
- 229910000604 Ferrochrome Inorganic materials 0.000 claims description 3
- 229910000616 Ferromanganese Inorganic materials 0.000 claims description 3
- 229910000519 Ferrosilicon Inorganic materials 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 229910052788 barium Inorganic materials 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000010451 perlite Substances 0.000 claims description 2
- 235000019362 perlite Nutrition 0.000 claims description 2
- 229910000600 Ba alloy Inorganic materials 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 23
- 238000000034 method Methods 0.000 abstract description 14
- 229910045601 alloy Inorganic materials 0.000 abstract description 11
- 239000000956 alloy Substances 0.000 abstract description 11
- 239000002994 raw material Substances 0.000 abstract description 4
- 229910000859 α-Fe Inorganic materials 0.000 abstract description 3
- 230000000052 comparative effect Effects 0.000 description 27
- 229910001018 Cast iron Inorganic materials 0.000 description 19
- 239000011651 chromium Substances 0.000 description 16
- 206010016256 fatigue Diseases 0.000 description 14
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 13
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 10
- 239000000463 material Substances 0.000 description 7
- 229910001060 Gray iron Inorganic materials 0.000 description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000011574 phosphorus Substances 0.000 description 5
- 238000005728 strengthening Methods 0.000 description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 238000005275 alloying Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000011573 trace mineral Substances 0.000 description 4
- 235000013619 trace mineral Nutrition 0.000 description 4
- 239000005864 Sulphur Substances 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 238000004781 supercooling Methods 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 208000025599 Heat Stress disease Diseases 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- HMDDXIMCDZRSNE-UHFFFAOYSA-N [C].[Si] Chemical compound [C].[Si] HMDDXIMCDZRSNE-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000002929 anti-fatigue Effects 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001722 carbon compounds Chemical class 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000009400 out breeding Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000012453 solvate Substances 0.000 description 1
- -1 vanadium carbide nitride Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Landscapes
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
Description
炉号 | C | Si | Mn | P | S | V | Ti | Cr |
对比例1 | 3.40 | 1.75 | 0.80 | 0.085 | 0.088 | 0.182 | 0.118 | 0.31 |
对比例2 | 3.42 | 1.73 | 0.82 | 0.082 | 0.085 | 0.180 | 0.145 | 0.30 |
对比例3 | 3.38 | 1.77 | 0.78 | 0.087 | 0.087 | 0.183 | 0.113 | 0.29 |
对比例4 | 3.40 | 1.76 | 0.77 | 0.083 | 0.045 | 0.185 | 0.112 | 0.32 |
Claims (8)
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CN103952621A CN103952621A (zh) | 2014-07-30 |
CN103952621B true CN103952621B (zh) | 2016-08-24 |
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Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104195423B (zh) * | 2014-09-24 | 2016-09-07 | 山东宏马工程机械有限公司 | 高碳低硅含铌铸铁制动盘及其制备方法 |
CN104498816B (zh) * | 2015-01-16 | 2017-01-25 | 河北兴盛机械有限公司 | 切削性能优良的灰铸铁及其生产方法 |
CN107297456A (zh) * | 2017-06-22 | 2017-10-27 | 霍山县忠福机电科技有限公司 | 汽车制动鼓的铸造方法 |
CN107326138A (zh) * | 2017-07-10 | 2017-11-07 | 山东力得制动科技有限公司 | 一种铸造汽车制动毂铸件用灰铸铁的熔炼工艺 |
CN107686935A (zh) * | 2017-08-02 | 2018-02-13 | 马鞍山市万鑫铸造有限公司 | 钒钛灰铸铁及灰铸铁‑球墨铸铁双材料铸件的工艺 |
CN111455264B (zh) * | 2020-03-18 | 2021-10-15 | 中原内配集团股份有限公司 | 一种钒钛合金灰铸铁气缸套及其制备方法 |
JP7278316B2 (ja) * | 2021-02-16 | 2023-05-19 | 芝浦機械株式会社 | 片状黒鉛鋳鉄製品及びその製造方法 |
IT202100032792A1 (it) * | 2021-12-28 | 2023-06-28 | Brembo Spa | Ghisa grigia, in particolare per componenti di freni a disco |
CN114558997B (zh) * | 2022-02-25 | 2024-02-20 | 宁国东方碾磨材料股份有限公司 | 一种改善高强度灰铸铁加工性的孕育剂及灰铸铁制备方法 |
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US5948353A (en) * | 1996-12-20 | 1999-09-07 | Hayes Lemmerz International, Inc. | Gray iron composition and brake components formed thereof |
CN100491572C (zh) * | 2005-11-22 | 2009-05-27 | 丹阳市万隆铸造有限公司 | 一种轿车用前制动盘铸件的制作方法 |
CN102191424A (zh) * | 2010-03-19 | 2011-09-21 | 湖北三环铸造股份有限公司 | 一种铸态低合金高热疲劳强度灰铸铁制动材料 |
CN101781734B (zh) * | 2010-04-12 | 2012-07-11 | 四川省富邦钒钛制动鼓有限公司 | 钒钛铸铁及其生产方法 |
CN103088263A (zh) * | 2011-11-08 | 2013-05-08 | 烟台胜地汽车零部件制造有限公司 | 一种刹车盘及其制备方法 |
CN102618794A (zh) * | 2012-03-24 | 2012-08-01 | 承德求业钒钛抗磨科技材料有限公司 | 一种铬钒钛金属耐磨材料及生产工艺 |
CN102690986B (zh) * | 2012-05-25 | 2013-09-11 | 南车戚墅堰机车车辆工艺研究所有限公司 | 一种中薄壁铸态无镍低温球墨铸铁熔炼方法 |
CN103572149B (zh) * | 2013-09-28 | 2015-11-11 | 富士和机械工业(湖北)有限公司 | 高强度制动盘及其铸造方法 |
CN104745916B (zh) * | 2013-12-30 | 2017-05-24 | 重庆铜梁渝和实业有限公司 | 一种汽车制动鼓及制造方法 |
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Effective date of registration: 20160111 Address after: 614000 Sichuan Province, Leshan City District Su Ji Zhen Su West Road No. 109 Applicant after: Chen Guo Address before: 617007 Panzhihua province Sichuan City Renhe District Tongde town horse village Applicant before: Sichuan Fubon Vanadium and Titanium Co.,Ltd . |
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