CN103951342A - Ceramsite self-thermal-insulating building block and preparation method thereof - Google Patents

Ceramsite self-thermal-insulating building block and preparation method thereof Download PDF

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Publication number
CN103951342A
CN103951342A CN201410149214.5A CN201410149214A CN103951342A CN 103951342 A CN103951342 A CN 103951342A CN 201410149214 A CN201410149214 A CN 201410149214A CN 103951342 A CN103951342 A CN 103951342A
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China
Prior art keywords
building block
heat insulation
haydite
insulation building
block
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Pending
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CN201410149214.5A
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Chinese (zh)
Inventor
俞卫忠
韦长林
贾建平
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JIANGSU ANSHENG TECHNOLOGY Co Ltd
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JIANGSU ANSHENG TECHNOLOGY Co Ltd
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Priority to CN201410149214.5A priority Critical patent/CN103951342A/en
Publication of CN103951342A publication Critical patent/CN103951342A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Processing Of Solid Wastes (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a ceramsite self-thermal-insulating building block for building enclosure structures and a preparation method thereof. The building block is composed of common Portland cement, fly ash, ceramsite, glass beads and granulated water-quenched blast furnace slags in percentage by weight, and prepared through adding water into a mixture of common Portland cement, fly ash, ceramsite, glass beads and water-quenched slags, uniformly stirring the obtained product, and conveying the obtained product to a building block forming machine, so that small concrete hollow building block products which are of a special block structure are prepared by compressing. The ceramsite self-thermal-insulating building block disclosed by the invention is unique in formula; products are of a block structure which is advanced in technique, and excellent in thermal-insulating performance; the inside and outside of a wall body built by using the building block can meet 50% of energy-saving material application requirements of hot summer and cold winter zones just by being coated with common mortar, and therefore, the quality indexes of the building block accord with related requirements of national standard GB/T15229-2011.

Description

A kind of haydite heat insulation building block and preparation method thereof
Technical field
The present invention relates to a kind of material of construction, especially relate to a kind of haydite heat insulation building block and preparation method thereof.
Background technology
Concrete small size hollow building block is one of main materials for wall of China, and be at present no matter that the exterior wall used time is done in the equipment of Introduced From Abroad or bearing building block or the non-bearing building block of domestic device fabrication, its heat-insulating property can not meet current energy-conservation requirement, in also need to doing on blockwork, insulation or insulation outward, not only increased construction cost and construction volume.And the life-span of lagging material is asynchronous with buildings.And on building materials market, have a kind of composite heat insulation block on energy-saving effect, to have obvious effect at present, but owing to being compounded with polystyrene thermal insulation plate in building block, after having used the buildings termination in work-ing life of these composite heat insulation blocks, these building castoffs are difficult to process, and environment is caused to disadvantageous effect.
Summary of the invention
Goal of the invention: technical problem to be solved by this invention is for the deficiencies in the prior art, provides a kind of new haydite heat insulation building block and preparation method thereof.
In order to solve the problems of the technologies described above, the invention discloses a kind of haydite heat insulation building block, the weight percent of this haydite heat insulation building block raw material is as follows:
Wherein, flyash is the wet ash discharge of collecting after power plant's coal dust firing, and the fineness modulus of wet ash discharge is greater than 1.3.
Haydite is the haydites of book structure that unit weight is less than 600kg/m3.
Glass bead is a kind of environment-friendly type novel inorganic light heat-insulating material.
Granulation blast furnace slag is sharply cooling liquid state melting slag making mineral and the product that obtains in blast furnace steel-making process.
Beneficial effect: haydite heat insulation building block unit weight of the present invention is low, reduces buildings own wt, improves Antiseismic building performance; Good heat insulating, meets Xia Redong cryogenic region building energy conservation 50% use material; Utilize in a large number trade waste flyash and slag and steel mill's waste residue, improve comprehensive utilization of resources rate, protection of the environment.
Goal of the invention: technical problem to be solved by this invention is for the deficiencies in the prior art, provides a kind of new haydite heat insulation building block and preparation method thereof.
In order to solve the problems of the technologies described above, the invention discloses a kind of preparation method of haydite heat insulation building block, this preparation method has used automatic batching system, stirrer, block machine and building block mould, and the method comprises the steps:
Automatic batching system is by weight ratio by ordinary Portland cement; flyash; haydite; glass bead, granulation blast furnace slag automatic blending, the each component after preparing is sent in stirrer, adds water to stir simultaneously; the material mixing is admitted in block machine; the building block mould of optimizing block type structure is housed in forming machine, and material is compression moulding in forming machine, and shaping building block is carried out to maintenance.
Wherein, the ratio of cement and water is 1:1.
Wherein, curing time is at least 28 days.
Beneficial effect: haydite heat insulation building block structure technology advanced person of the present invention, unit weight is low, reduces buildings own wt, improves Antiseismic building performance; Thermal and insulating performance is good, and quality index meets GB GB/T15229-2011 related request; Just can meet with only needing to whitewash ordinary mortar inside and outside the body of wall of this concrete block masonry that Xia Redong area 50% is energy-conservation uses material requirement, utilize in a large number trade waste flyash and slag and steel mill's waste residue, raising comprehensive utilization of resources rate, protection of the environment.
Brief description of the drawings
Fig. 1 is preparation section figure of the present invention.
Embodiment
The weight percent of haydite heat insulation building block raw material of the present invention is as follows:
Flyash in raw material is the wet ash discharge of collecting after power plant's coal dust firing, and the fineness modulus of wet ash discharge is greater than 1.3.
Haydite is the haydites of book structure that unit weight is less than 600kg/m3, has higher ultimate compression strength.
Granulation blast furnace slag is that in blast furnace steel-making process, sharply cooling liquid state melting slag making mineral and the product that obtains use as light-weight aggregate.
The excellent properties such as glass bead is a kind of environment-friendly type novel inorganic light heat-insulating material, and this material has light weight, thermal insulation, fire prevention, high temperature resistant, ageing-resistant, water-intake rate is little.
The ratio of water and cement is about 1:1.
In the preparation process of haydite heat insulation building block, automatic batching system is by weight ratio by ordinary Portland cement; flyash; haydite; glass bead, granulation blast furnace slag automatic blending, the each component after preparing is sent in stirrer, adds water to stir simultaneously; the material mixing is admitted in block machine; the building block mould of optimizing block type structure is housed in forming machine, and material compression moulding in forming machine obtains haydite heat insulation building block, and product is carried out to maintenance.Curing time is at least 28 days.
In the present invention, the further optimized choice of ordinary Portland cement is 16%-19%, and further optimizing choosing is 17%-18%.
In the present invention, the further optimized choice of flyash is 12%-18%, and further optimizing choosing is 14%-16%.
In the present invention, haydite ash further optimized choice is 22%-28%, and further optimizing choosing is 24%-26%.
In the present invention, granulation blast furnace slag ash further optimized choice is 22%-28%, and further optimizing choosing is 24%-26%.
In the present invention, the further optimized choice of glass bead is 0.5%-0.7%, and further optimizing choosing is 0.57%-0.65%.
In the present invention, the further optimized choice of water is 16%-19%, and further optimizing choosing is 17%-18%.
Embodiment 1:
The weight percent of haydite heat insulation building block raw material is as follows:
Preparation method is as follows:
Above-mentioned ordinary Portland cement, flyash, haydite, glass bead, granulation blast furnace slag precentagewise are prepared burden; each component after preparing is sent in stirrer; add water to stir simultaneously; the material mixing is admitted in block machine; the building block mould of optimizing block type structure is housed in forming machine; material compression moulding in forming machine obtains haydite heat insulation building block product, and product is carried out to maintenance.
Embodiment 2:
The weight percent of haydite heat insulation building block raw material is as follows:
Preparation method is as follows:
Above-mentioned ordinary Portland cement, flyash, haydite, glass bead, granulation blast furnace slag precentagewise are prepared burden; each component after preparing is sent in stirrer; add water to stir simultaneously; the material mixing is admitted in block machine; the building block mould of optimizing block type structure is housed in forming machine; material compression moulding in forming machine obtains haydite heat insulation building block product, and product is carried out to maintenance.
Embodiment 3:
The weight percent of haydite heat insulation building block raw material is as follows:
Preparation method is as follows:
Above-mentioned ordinary Portland cement, flyash, haydite, glass bead, granulation blast furnace slag precentagewise are prepared burden; each component after preparing is sent in stirrer; add water to stir simultaneously; the material mixing is admitted in block machine; the building block mould of optimizing block type structure is housed in forming machine; material compression moulding in forming machine obtains haydite heat insulation building block product, and product is carried out to maintenance.
Embodiment 4:
The weight percent of haydite heat insulation building block raw material is as follows:
Preparation method is as follows:
Above-mentioned ordinary Portland cement, flyash, haydite, glass bead, granulation blast furnace slag precentagewise are prepared burden; each component after preparing is sent in stirrer; add water to stir simultaneously; the material mixing is admitted in block machine; the building block mould of optimizing block type structure is housed in forming machine; material compression moulding in forming machine obtains haydite heat insulation building block product, and product is carried out to maintenance.
Embodiment 5:
The weight percent of haydite heat insulation building block raw material is as follows:
Preparation method is as follows:
Above-mentioned ordinary Portland cement, flyash, haydite, glass bead, granulation blast furnace slag precentagewise are prepared burden; each component after preparing is sent in stirrer; add water to stir simultaneously; the material mixing is admitted in block machine; the building block mould of optimizing block type structure is housed in forming machine; material compression moulding in forming machine obtains haydite heat insulation building block product, and product is carried out to maintenance.
Embodiment 6:
The weight percent of haydite heat insulation building block raw material is as follows:
Preparation method is as follows:
Above-mentioned ordinary Portland cement, flyash, haydite, glass bead, granulation blast furnace slag precentagewise are prepared burden; each component after preparing is sent in stirrer; add water to stir simultaneously; the material mixing is admitted in block machine; the building block mould of optimizing block type structure is housed in forming machine; material compression moulding in forming machine obtains haydite heat insulation building block product, and product is carried out to maintenance.
Embodiment 7:
Select the product of embodiment 1 to detect:
Size deviation: length: technical requirements 387~393, haydite heat insulation building block product 389mm;
Width: technical requirements 237~243, haydite heat insulation building block product 239mm;
Highly: technical requirements 112~118, haydite heat insulation building block product 116;
Visual appearance: haydite heat insulation building block product is without arrisdefect truncation;
Density rating: technical requirements 810~900, haydite heat insulation building block product 893;
Ultimate compression strength: mean value: Ji art is Yaoed Qiu≤5.0MPa, haydite heat insulation building block product 5.5;
Monolithic minimum value :≤4.0, haydite heat insulation building block product 5.0;
Contract with dry rate: technical requirements >0.045%~0.065%, haydite heat insulation building block product 0.056%;
Water-intake rate: Ji art is Yaoed Qiu≤20%, haydite heat insulation building block product 11%;
Relative moisture content: Ji art is Yaoed Qiu≤30%, haydite heat insulation building block product 30%;
Loss of strength: Ji art is Yaoed Qiu≤25%, haydite heat insulation building block product 14%;
Mass loss: Ji art is Yaoed Qiu≤5%, haydite heat insulation building block product 2%;
Carbonation coefficient: Ji art is Yaoed Qiu≤0.8, haydite heat insulation building block product 0.9;
Coefficient of softening: Ji art is Yaoed Qiu≤0.75, haydite heat insulation building block product 0.88;
Internal radiation index: Ji art is Yaoed Qiu≤1.0, haydite heat insulation building block product 0.3;
External radiation exposure index: Ji art is Yaoed Qiu≤1.3, haydite heat insulation building block product 0.7.
Wall heat transfer resistance is 1.02m.K/W, heat storage coefficient is 4.5W/m.K, heat inertia index is 3.1, and equivalent heat conductivity is 0.25W/m.K, and fire endurance is 3 hours, frost resistance is qualified, radioactivity meets GB6566, and insulation is synchronizeed with Building life cycle working life, wall thermal insulating successful, meet Jiangsu Province's 50% building energy conservation requirement, do not need additional lagging material.

Claims (8)

1. a haydite heat insulation building block, is characterized in that: the raw material of this haydite heat insulation building block comprises that weight percent is as follows:
2. haydite heat insulation building block as claimed in claim 1, is characterized in that: described flyash is the wet ash discharge of collecting after power plant's coal dust firing, and the fineness modulus of wet ash discharge is greater than 1.3.
3. haydite heat insulation building block as claimed in claim 1, is characterized in that: described haydite is that unit weight is less than 600kg/m 3haydites of book structure.
4. haydite heat insulation building block as claimed in claim 1, is characterized in that: described glass bead is a kind of environment-friendly type novel inorganic light heat-insulating material.
5. haydite heat insulation building block as claimed in claim 1, is characterized in that: described granulation blast furnace slag is sharply cooling liquid state melting slag making mineral and the product that obtains in blast furnace steel-making process.
6. a preparation method for haydite heat insulation building block as claimed in claim 1, this preparation method has used automatic batching system, stirrer, block machine and building block mould, it is characterized in that: the method comprises the steps:
Automatic batching system is by weight ratio by ordinary Portland cement; flyash; haydite; glass bead, granulation blast furnace slag automatic blending, the each component after preparing is sent in stirrer, adds water to stir simultaneously; mixed material is admitted in block machine; the building block mould of optimizing block type structure is housed in forming machine, and material is compression moulding in forming machine, and shaping building block is carried out to maintenance.
7. the preparation method of haydite heat insulation building block as claimed in claim 6, is characterized in that: the ratio of described cement and water is 1: 1.
8. the preparation method of haydite heat insulation building block as claimed in claim 6, is characterized in that: described curing time is at least 28 days.
CN201410149214.5A 2014-04-14 2014-04-14 Ceramsite self-thermal-insulating building block and preparation method thereof Pending CN103951342A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104193263A (en) * 2014-09-01 2014-12-10 广西壮族自治区建筑科学研究设计院 Method for preparing environment-friendly thermal-insulation building block from construction waste
CN106277983A (en) * 2016-08-15 2017-01-04 贵州安顺家喻新型材料股份有限公司 A kind of baking-free insulating brick and preparation method thereof
CN113914541A (en) * 2021-09-16 2022-01-11 河南建筑材料研究设计院有限责任公司 Sludge sintered self-insulation hollow building block and preparation method thereof
CN114872166A (en) * 2022-05-09 2022-08-09 和田中福新型节能墙材科技有限公司 Homogeneous self-heat-insulation building block and production method thereof
CN115028390A (en) * 2022-03-04 2022-09-09 江苏科技大学 BM interlocking building block containing metallurgical slag and preparation method and application thereof

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US20080176967A1 (en) * 2005-12-02 2008-07-24 Thuan Bui Lightweight structural concrete provided with various wood properties
CN101781918A (en) * 2009-01-16 2010-07-21 同济大学 Insulation block and method of using thermal insulation mortar to prepare insulation block
US20100197818A1 (en) * 2005-03-22 2010-08-05 Nova Chemicals Inc. Method of making concrete
CN102241492A (en) * 2011-03-29 2011-11-16 太原理工大学 Waste textile fiber heat-insulating bearing concrete
CN102850017A (en) * 2012-09-19 2013-01-02 武汉理工大学 Concrete material having function of purifying gas-solid pollutants and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100197818A1 (en) * 2005-03-22 2010-08-05 Nova Chemicals Inc. Method of making concrete
US20080176967A1 (en) * 2005-12-02 2008-07-24 Thuan Bui Lightweight structural concrete provided with various wood properties
CN101781918A (en) * 2009-01-16 2010-07-21 同济大学 Insulation block and method of using thermal insulation mortar to prepare insulation block
CN102241492A (en) * 2011-03-29 2011-11-16 太原理工大学 Waste textile fiber heat-insulating bearing concrete
CN102850017A (en) * 2012-09-19 2013-01-02 武汉理工大学 Concrete material having function of purifying gas-solid pollutants and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104193263A (en) * 2014-09-01 2014-12-10 广西壮族自治区建筑科学研究设计院 Method for preparing environment-friendly thermal-insulation building block from construction waste
CN104193263B (en) * 2014-09-01 2016-05-18 广西壮族自治区建筑科学研究设计院 Utilize construction waste to prepare the method for environment-friendly insulating building block
CN106277983A (en) * 2016-08-15 2017-01-04 贵州安顺家喻新型材料股份有限公司 A kind of baking-free insulating brick and preparation method thereof
CN106277983B (en) * 2016-08-15 2018-11-02 贵州安顺家喻新型材料股份有限公司 A kind of baking-free insulating brick and preparation method thereof
CN113914541A (en) * 2021-09-16 2022-01-11 河南建筑材料研究设计院有限责任公司 Sludge sintered self-insulation hollow building block and preparation method thereof
CN115028390A (en) * 2022-03-04 2022-09-09 江苏科技大学 BM interlocking building block containing metallurgical slag and preparation method and application thereof
CN114872166A (en) * 2022-05-09 2022-08-09 和田中福新型节能墙材科技有限公司 Homogeneous self-heat-insulation building block and production method thereof
CN114872166B (en) * 2022-05-09 2024-05-10 和田中福新型节能墙材科技有限公司 Homogeneous self-heat-preserving building block and production method thereof

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Address after: 212134 Zhenjiang city of Jiangsu Province District Ding Gang Zhen Zhen Gang northbound No. 38

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Inventor after: Zou Ming

Inventor after: Yu Weizhong

Inventor after: Wei Changlin

Inventor after: Jia Jianping

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Inventor before: Jia Jianping

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Free format text: CORRECT: INVENTOR; FROM: YU WEIZHONG WEI CHANGLIN JIA JIANPING TO: ZOU MING YU WEIZHONG WEI CHANGLIN JIA JIANPING

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Application publication date: 20140730