CN103951304A - Concrete reinforcing agent as well as preparation method and application thereof - Google Patents

Concrete reinforcing agent as well as preparation method and application thereof Download PDF

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CN103951304A
CN103951304A CN201410150280.4A CN201410150280A CN103951304A CN 103951304 A CN103951304 A CN 103951304A CN 201410150280 A CN201410150280 A CN 201410150280A CN 103951304 A CN103951304 A CN 103951304A
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concrete
concrete intensifier
intensifier
water
isopropanolamine
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CN103951304B (en
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唐智荣
贺头贤
邓程鸿
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Zhuzhou Hongxin Technology Development Co ltd
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ZHUZHOU HONGXIN SPECIAL CONSTRUCTION MATERIAL CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The invention discloses a concrete reinforcing agent which is mainly prepared from the following components by mass parts: 30-40 parts of an isopropanolamine compound, 10-12 parts of triethanolamine, 1-5 parts of polyalcohol and 3-5 parts of sodium thiosulfate. The preparation method comprises the following steps: preparing the isopropanolamine compound, mixing the isopropanolamine compound, triethanolamine, polyalcohol and sodium thiosulfate with water, adding water for diluting, and uniformly stirring to obtain the concrete reinforcing agent. When being applied, the concrete reinforcing agent is directly mixed with cement, mineral powder, coal ash, a water reducing agent, water, sand and stone. The concrete reinforcing agent is well adaptive to an additive, and the later concrete strength is remarkably improved.

Description

A kind of concrete intensifier and its preparation method and application
Technical field
The invention belongs to technical field of concrete additives, relate in particular to a kind of concrete intensifier and its preparation method and application.
Background technology
Concrete is human maximum ancestor's building structural materials, and it is through the simple and mechanical composite system forming that mixes and stirs by gelling material (cement, flyash, breeze etc.), aggregate (comprising sand, stone etc.) and liquid medium (water, admixture etc.).Concrete is also the heterogeneous composite system of a kind of complexity, the interfacial transition zone between homophase is not to affect concrete over-all properties greatest factor, and concrete many quality problems (as undercapacity, crack etc.) are all interfacial transition zone defectiveness and producing after all.Although ready mixed concrete has obtained significant progress, high cement consumption, high water usage amount, this " three height " phenomenon of high water-cement ratio still do not have material alterations.Along with the use of continuous progress, the especially admixture of science and technology, make concrete in performance, obtain significant raising, on cost, there is obvious reduction; But in order to ensure concrete serviceability, with the effect of current admixture, in concrete, also have all the time the cement of 20% left and right there is no abundant hydration reaction, thereby cannot further improve concrete intensity.
For this present situation, various countries experts and scholars have done a large amount of scientific researches aspect concrete intensifier, but do not obtain all the time obvious progress; Succeeding in developing of the 10 years up to date tensio-active agents due to new small molecule, just makes the research and development of concrete intensifier product obtain substantive breakthroughs.
Concrete intensifier is in mixing concrete process, to add together with concrete admixture, in order to improve concrete crushing strength, thereby reaches the object that reduces gel material content, saves concrete production cost.
CN102838315A Chinese patent literature discloses a kind of concrete intensifier, it is made up of the polyacrylamide copolymer aqueous solution and Synergist S-421 95, the mass ratio that the polyacrylamide copolymer aqueous solution accounts for toughener is 80%~95%, and the mass ratio that Synergist S-421 95 accounts for toughener is 5%~20%; Synergist S-421 95 is made up of colloid silica, tri-isopropanolamine, tripoly phosphate sodium STPP and trolamine, wherein to account for the weight ratio of described toughener be 1%~5% to colloid silica, the weight ratio that tri-isopropanolamine accounts for toughener is 0.5%~3%, the weight ratio that tripoly phosphate sodium STPP accounts for toughener is 0.1%~5%, and the weight ratio that trolamine accounts for toughener is 0.1%~3%; The pH value 8~10 of toughener.Its compound method is: first by Synergist S-421 95 raw material in proportion water be mixed with Synergist S-421 95 solution; Then under agitation in the polyacrylamide copolymer aqueous solution, add Synergist S-421 95 solution, add rear continuation and stir more than 10 minutes, make concrete intensifier.
CN101397199A Chinese patent literature discloses a kind of cement grinding aid reinforcing agent, and it is formulated by 1: 1.2~1.6: 0.1~0.5: 0.01~0.04 mass ratio by alcamines, polyalcohols, amides, initiator etc.Hydramine and polyvalent alcohol mix in retort, stir the lower reaction acidity of controlling, in 100 DEG C~110 DEG C reaction 2~6h; Add acid amides and initiator, adjusting pH value is 7~7.5, then stirring reaction 3~5h; Be neutralized to pH8~10 through alkali and obtain finished product.
From existing disclosed lot of documents, mainly there is following defect: 1) more for plain cement production process of existing toughener product, special relatively less for the toughener product of coagulation great soil group, but the material composition of cement and concrete and performance difference are larger, if cement class toughener is directly indiscriminately imitated in concrete, can there is very large change in effect often, is difficult to reach the enhancing object of expection; 2) existing coagulation great soil group toughener and current concrete production admixture adaptability used is not strong, and some tougheners adapt to naphthalene water reducer, but poly carboxylic acid and aliphatic water reducing agent are not almost had to effect; 3) existing part coagulation great soil group toughener product is not only prepared difficulty, and cost is high, and the improvement of concrete performance is need to further raising; 4) existing part coagulation great soil group toughener products material obtains difficulty, and the product feature of environmental protection is poor, easily causes environmental pollution, and the theory of this and green building runs in the opposite direction; 5) in addition, existing part concrete intensifier contains a certain amount of inorganic salt, and concrete weather resistance is existed to certain risk, and limited to late strength of concrete enhancement rate.
Therefore, how formula, raw material and the preparation technology to existing concrete toughener improves, and is the technical barrier that those skilled in the art face for a long time always.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art, provide a kind of to admixture strong adaptability, to late strength of concrete increase significantly, feature of environmental protection concrete intensifier taking small molecules organic surface active agent as main raw material.
For solving the problems of the technologies described above, the technical scheme that the present invention proposes is a kind of concrete intensifier, and described concrete intensifier is mainly formulated by component and the water of following mass fraction:
Described Virahol amine mixture is mainly formed by tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine mixed preparing.
In above-mentioned concrete intensifier, preferred, in described Virahol amine mixture, the massfraction proportioning of tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine is as follows:
Tri-isopropanolamine 93.5%~98.0%;
Diisopropanolamine (DIPA) 1.5%~1.7%;
Monoisopropanolamine 0.3%~5.0%.
In above-mentioned concrete intensifier, preferred, described polyvalent alcohol is the mixture taking glycerine and glycol ether as main component.
In above-mentioned concrete intensifier, preferred, the pH value of described concrete intensifier is controlled at 8.5~10.5, and specific gravity control is 1.02~1.15, and solid content is controlled at 6.0%~8.0%.
As a total technical conceive, the present invention also provides a kind of preparation method of above-mentioned concrete intensifier, comprises following
(1) first described tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine are hybridly prepared into Virahol amine mixture by the massfraction proportioning of setting;
(2) above-mentioned Virahol amine mixture, trolamine, polyvalent alcohol, Sulfothiorine and the water preparing is stirred by following quality proportioning, be mixed with solid content and be 33.0%~44.0% concrete intensifier mother liquor;
(3) to thin up in the above-mentioned concrete intensifier mother liquor preparing, the addition of water and the mass ratio of mother liquor are 4~5:1, after stirring, obtain solid content and are controlled at 6.0%~8.0% concrete intensifier.
As a total technical conceive, the present invention also provides a kind of application of above-mentioned concrete intensifier, described concrete intensifier is mixed with cement, breeze, flyash, water reducer, water, sand and stone, and mass fraction proportioning when mixing is as follows:
The consumption of described concrete intensifier account for cement, breeze and flyash total mass 0.4%~0.6%.
In above-mentioned application, preferred, described breeze is S95 breeze; Described flyash is II level flyash, and described sand is fineness modulus at 1.6~3.0 river sand, the rubble that described stone is 5mm~25mm.
In the technical scheme of the invention described above, creatively adopt Virahol amine mixture, it belongs to the tensio-active agent of small molecules amount, this Virahol amine mixture can be used in conjunction with macromolecular water reducer better, can ensure under the prerequisite of concrete workability, make admixture more effectively bring into play its diminishing efficiency, thereby created good condition for improving concrete strength.In preferred Virahol amine mixture, also comprise monoisopropanolamine and diisopropanolamine (DIPA), monoisopropanolamine and diisopropanolamine (DIPA) not only molecular weight are little, and be convenient to concrete intensifier and enter cement molecular grouping, and then by Virahol amine mixture and trolamine are mixed with to small molecules surfactant soln by a certain percentage, making to gather not the fully cement based finely-powdered minerals material of reaction in concrete first disperses to condense after homogenizing again, improve the degree of enriching of concrete mortar, homogeneity and the adequacy of concrete hydrating reaction are improved, thereby improve on the whole concrete intensity.Simultaneously by the complexing chemical action of trolamine and cement Mineral Component, and the chemi-excitation effect of Sulfothiorine, concrete early strength improved; By tri-isopropanolamine and cement minerals composition C4AF(tetracalcium aluminoferrite) complexing chemical reaction, continue improve concrete later strength; By lattice distortion effect, accelerate hydration reaction, reduce hydrated product crystal mineral quantity, improve jel product quantity, make secondary pozzolanic reaction more abundant, greatly improve concrete grout-bone interface adhesive structure character, be conducive to the lasting raising of intensity.
Compared with prior art, the invention has the advantages that: concrete intensifier of the present invention is that several micromolecular tensio-active agents (Virahol amine mixture and trolamine etc.) are formulated according to a certain percentage, after using with admixture, can significantly improve concrete inner structure interfacial transition zone situation simultaneously, the concrete mechanical property of General Promotion, improve by a relatively large margin the concrete intensity in each length of time, thereby reach the object that reduces cement consumption in concrete.Product of the present invention is nontoxic, to the harm of reinforcing bar non-corroding, has good adaptability with various cement and water reducer, and market application foreground is wide.
Embodiment
For the ease of understanding the present invention, below in connection with preferred embodiment, the present invention is done more comprehensively, described meticulously, but protection scope of the present invention is not limited to following specific embodiment.
Unless otherwise defined, all technical terms of hereinafter using are identical with the implication that those skilled in the art understand conventionally.Technical term used herein, just in order to describe the object of specific embodiment, is not to be intended to limit the scope of the invention.
Apart from special instruction, all ingredients, the raw material of using in the present invention is the commodity that can buy from the market or the product that can make by known method.
Embodiment 1(cement water reducing agent is selected polyocarboxy acid type high-performance water reducing agent):
A kind of concrete intensifier of the present invention, it is mainly formulated by component and the water of following mass fraction:
Virahol amine mixture is formed by tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine mixed preparing.
In above-mentioned concrete intensifier, in Virahol amine mixture, the massfraction proportioning of tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine is as follows:
Tri-isopropanolamine 98.0%;
Diisopropanolamine (DIPA) 1.7%;
Monoisopropanolamine 0.3%.
In above-mentioned concrete intensifier, polyvalent alcohol specifically refers to the mixture of glycerine and glycol ether.
The preparation method of above-mentioned concrete intensifier, comprises the following steps:
(1) first tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine are hybridly prepared into Virahol amine mixture by the above-mentioned massfraction proportioning of setting;
(2) above-mentioned Virahol amine mixture, trolamine, polyvalent alcohol, Sulfothiorine and the water preparing is stirred by following quality proportioning, be mixed with into solid content and be 39.0% concrete intensifier mother liquor;
(3) to thin up in the above-mentioned concrete intensifier mother liquor preparing, the addition of water and the mass ratio of mother liquor are 4:1, stir after 15 minutes, obtain concrete intensifier, and pH value is 9.2, and proportion is 1.10, and solid content is 7.8%.
When the concrete intensifier of above-mentioned the present embodiment is applied, first concrete intensifier is mixed to the quality proportioning (not add the product sample in contrast of concrete intensifier of the present invention) as shown in table 1 below when mixing with cement, breeze, flyash, water reducer, water, sand and stone:
Table 1: the formula (every cube of C30 concrete proportioning) of the present embodiment concrete intensifier product and control sample
By the function and strength of test product of the present invention and control sample, test result is as shown in table 2 below.
Table 2: the performance (every cube of C30 concrete proportioning) of the present embodiment concrete intensifier product and control sample
Embodiment 2(cement water reducing agent is selected naphthalenesulfonate high efficiency water reducing agent):
A kind of concrete intensifier of the present invention, it is mainly formulated by component and the water of following mass fraction:
Virahol amine mixture is formed by tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine mixed preparing.
In above-mentioned concrete intensifier, in Virahol amine mixture, the massfraction proportioning of tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine is as follows:
Tri-isopropanolamine 95.5%;
Diisopropanolamine (DIPA) 1.5%;
Monoisopropanolamine 3.0%.
In above-mentioned concrete intensifier, polyvalent alcohol specifically refers to the mixture of glycerine and glycol ether.
The preparation method of above-mentioned concrete intensifier, comprises the following steps:
(1) first tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine are hybridly prepared into Virahol amine mixture by the above-mentioned massfraction proportioning of setting;
(2) above-mentioned Virahol amine mixture, trolamine, polyvalent alcohol, Sulfothiorine and the water preparing is stirred by following quality proportioning, be mixed with solid content and be 39.3% concrete intensifier mother liquor;
(3) to thin up in the above-mentioned concrete intensifier mother liquor preparing, the addition of water and the mass ratio of mother liquor are 4:1, stir after 15 minutes, obtain concrete intensifier.This concrete intensifier pH value is 9.5, and proportion is 1.12, and solid content is 7.85%.
When the concrete intensifier of above-mentioned the present embodiment is applied, first concrete intensifier is mixed to the quality proportioning (not add the product sample in contrast of concrete intensifier of the present invention) as shown in table 3 below when mixing with cement, breeze, flyash, water reducer, water, sand and stone:
Table 3: the formula (every cube of C30 concrete proportioning) of the present embodiment concrete intensifier product and control sample
By the function and strength of test product of the present invention and control sample, test result is as shown in table 4 below.
Table 4: the performance (every cube of C30 concrete proportioning) of the present embodiment concrete intensifier product and control sample
Embodiment 3(cement water reducing agent is selected aliphatic high-efficiency water reducing agent):
A kind of concrete intensifier of the present invention, it is mainly formulated by component and the water of following mass fraction:
Virahol amine mixture is formed by tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine mixed preparing.
In above-mentioned concrete intensifier, in Virahol amine mixture, the massfraction proportioning of tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine is as follows:
Tri-isopropanolamine 93.5%;
Diisopropanolamine (DIPA) 1.5%;
Monoisopropanolamine 5.0%.
In above-mentioned concrete intensifier, polyvalent alcohol specifically refers to the mixture of glycerine and glycol ether.
The preparation method of above-mentioned concrete intensifier, comprises the following steps:
(1) first tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine are hybridly prepared into Virahol amine mixture by the above-mentioned massfraction proportioning of setting;
(2) above-mentioned Virahol amine mixture, trolamine, polyvalent alcohol, Sulfothiorine and the water preparing is stirred by following quality proportioning, be mixed with solid content and be 42.0% concrete intensifier mother liquor;
(3) to thin up in the above-mentioned concrete intensifier mother liquor preparing, the addition of water and the mass ratio of mother liquor are 4.5:1, stir after 15 minutes, obtain concrete intensifier.Toughener pH value is 9.0, and proportion is 1.08, and solid content is 7.63%.
When the concrete intensifier of above-mentioned the present embodiment is applied, first concrete intensifier is mixed to the quality proportioning (not add the product sample in contrast of concrete intensifier of the present invention) as shown in table 5 below when mixing with cement, breeze, flyash, water reducer, water, sand and stone:
Table 5: the formula (every cube of C30 concrete proportioning) of the present embodiment concrete intensifier product and control sample
By the function and strength of test product of the present invention and control sample, test result is as shown in table 6 below.
Table 6: the performance (every cube of C30 concrete proportioning) of the present embodiment concrete intensifier product and control sample

Claims (7)

1. a concrete intensifier, is characterized in that, described concrete intensifier is mainly formulated by component and the water of following mass fraction:
Described Virahol amine mixture is mainly formed by tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine mixed preparing.
2. concrete intensifier according to claim 1, is characterized in that, in described Virahol amine mixture, the massfraction proportioning of tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine is as follows:
Tri-isopropanolamine 93.5%~98.0%;
Diisopropanolamine (DIPA) 1.5%~1.7%;
Monoisopropanolamine 0.3%~5.0%.
3. concrete intensifier according to claim 1 and 2, is characterized in that, described polyvalent alcohol is the mixture taking glycerine and glycol ether as main component.
4. concrete intensifier according to claim 1 and 2, is characterized in that, the pH value of described concrete intensifier is controlled at 8.5~10.5, and specific gravity control is 1.02~1.15, and solid content is controlled at 6.0%~8.0%.
5. a preparation method for the concrete intensifier as described in any one in claim 1~4, comprises the following steps:
(1) first described tri-isopropanolamine, diisopropanolamine (DIPA) and monoisopropanolamine are hybridly prepared into Virahol amine mixture by the massfraction proportioning of setting;
(2) above-mentioned Virahol amine mixture, trolamine, polyvalent alcohol, Sulfothiorine and the water preparing is stirred by following quality proportioning, be mixed with solid content and be 33.0%~44.0% concrete intensifier mother liquor;
(3) to thin up in the above-mentioned concrete intensifier mother liquor preparing, the addition of water and the mass ratio of mother liquor are 4~5:1, after stirring, obtain solid content and are controlled at 6.0%~8.0% concrete intensifier.
6. the application of the concrete intensifier as described in any one in claim 1~4, it is characterized in that: described concrete intensifier is mixed with cement, breeze, flyash, water reducer, water, sand and stone, and mass fraction proportioning when mixing is as follows:
The consumption of described concrete intensifier account for cement, breeze and flyash total mass 0.4%~0.6%.
7. application according to claim 6, is characterized in that: described breeze is S95 breeze; Described flyash is II level flyash, and described sand is fineness modulus at 1.6~3.0 river sand, the rubble that described stone is 5mm~25mm.
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Cited By (15)

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CN104310839A (en) * 2014-09-30 2015-01-28 浙江宏鑫染化材料有限公司 Concrete enhancer and preparation method thereof
CN104609787A (en) * 2015-01-12 2015-05-13 枞阳县天筑新型建筑材料有限公司 Quick-drying reinforced fireproof concrete and preparation method thereof
CN104844060A (en) * 2015-05-13 2015-08-19 温州大学 Novel concrete synergist and preparation process thereof
CN105130242A (en) * 2015-07-14 2015-12-09 廊坊荣盛混凝土有限公司 Application of novel concrete enhancer in concrete
CN105217990A (en) * 2015-10-26 2016-01-06 房立国 A kind of concrete intensifier and preparation method thereof
CN107973540A (en) * 2017-12-27 2018-05-01 江苏百瑞吉新材料有限公司 A kind of concrete intensifier and preparation method thereof
CN108049270A (en) * 2017-11-27 2018-05-18 固岩科技发展有限公司 A kind of construction method of air lapping of additional synergist in the road
CN108191284A (en) * 2017-12-18 2018-06-22 固岩科技发展有限公司 A kind of method with the production building block of cement synergist
CN108240233A (en) * 2017-12-18 2018-07-03 固岩科技发展有限公司 A kind of method based on cementitious material added metal mine made of cement synergist
CN109265042A (en) * 2018-10-29 2019-01-25 深圳市三绿科技有限公司 A kind of concrete subtracts jelly and preparation method thereof
CN109320125A (en) * 2018-11-23 2019-02-12 攀枝花市吉源科技有限责任公司 A kind of concrete admixture, preparation method and application method
CN109336443A (en) * 2018-09-26 2019-02-15 南通久拓混凝土有限公司 A kind of concrete potent dose and its preparation process
CN110818310A (en) * 2019-10-24 2020-02-21 中建西部建设西南有限公司 Concrete glue reducing agent and preparation method and application thereof
CN113800810A (en) * 2021-10-19 2021-12-17 湖北碞石科技有限公司 Reinforcing and regulating agent for machine-made sand concrete and concrete
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CN104310839B (en) * 2014-09-30 2016-03-02 浙江宏鑫染化材料有限公司 Concrete intensifier and preparation method
CN104310839A (en) * 2014-09-30 2015-01-28 浙江宏鑫染化材料有限公司 Concrete enhancer and preparation method thereof
CN104609787A (en) * 2015-01-12 2015-05-13 枞阳县天筑新型建筑材料有限公司 Quick-drying reinforced fireproof concrete and preparation method thereof
CN104844060A (en) * 2015-05-13 2015-08-19 温州大学 Novel concrete synergist and preparation process thereof
CN105130242A (en) * 2015-07-14 2015-12-09 廊坊荣盛混凝土有限公司 Application of novel concrete enhancer in concrete
CN105217990A (en) * 2015-10-26 2016-01-06 房立国 A kind of concrete intensifier and preparation method thereof
CN108049270A (en) * 2017-11-27 2018-05-18 固岩科技发展有限公司 A kind of construction method of air lapping of additional synergist in the road
CN108191284A (en) * 2017-12-18 2018-06-22 固岩科技发展有限公司 A kind of method with the production building block of cement synergist
CN108240233A (en) * 2017-12-18 2018-07-03 固岩科技发展有限公司 A kind of method based on cementitious material added metal mine made of cement synergist
CN107973540A (en) * 2017-12-27 2018-05-01 江苏百瑞吉新材料有限公司 A kind of concrete intensifier and preparation method thereof
CN109336443A (en) * 2018-09-26 2019-02-15 南通久拓混凝土有限公司 A kind of concrete potent dose and its preparation process
CN109336443B (en) * 2018-09-26 2021-06-25 南通盛茂建材科技有限公司 Concrete strong-effect agent and preparation process thereof
CN109265042A (en) * 2018-10-29 2019-01-25 深圳市三绿科技有限公司 A kind of concrete subtracts jelly and preparation method thereof
CN109265042B (en) * 2018-10-29 2021-03-23 深圳市三绿科技有限公司 Concrete glue reducing agent and preparation method thereof
CN109320125A (en) * 2018-11-23 2019-02-12 攀枝花市吉源科技有限责任公司 A kind of concrete admixture, preparation method and application method
CN110818310A (en) * 2019-10-24 2020-02-21 中建西部建设西南有限公司 Concrete glue reducing agent and preparation method and application thereof
CN113800810A (en) * 2021-10-19 2021-12-17 湖北碞石科技有限公司 Reinforcing and regulating agent for machine-made sand concrete and concrete
CN115286540A (en) * 2022-07-19 2022-11-04 北京市建筑工程研究院有限责任公司 Preparation method of fresh concrete early strength agent and fresh concrete early strength agent

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