CN103949818A - Multi-station seal housing butt welding device - Google Patents
Multi-station seal housing butt welding device Download PDFInfo
- Publication number
- CN103949818A CN103949818A CN201410215380.0A CN201410215380A CN103949818A CN 103949818 A CN103949818 A CN 103949818A CN 201410215380 A CN201410215380 A CN 201410215380A CN 103949818 A CN103949818 A CN 103949818A
- Authority
- CN
- China
- Prior art keywords
- welding device
- butt welding
- capsul
- station
- guide rails
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/003—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to controlling of welding distortion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/12—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to investigating the properties, e.g. the weldability, of materials
- B23K31/125—Weld quality monitoring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention discloses a multi-station seal housing butt welding device. The multi-station seal housing butt welding device comprises a platform car, two guide rails which are in parallel with each other and a plurality of stations which are arranged between the two guide rails and are in parallel with the guide rails are arranged on the platform car, and a spindle box is arranged at the end part of each station. The multi-station seal housing butt welding device additionally comprises a gantry which is installed on the two guide rails, wherein an AVC module which can slide along the gantry is arranged on the gantry. The multi-station seal housing butt welding device additionally comprises a welding power supply and an electrical control cabinet. The multi-station seal housing butt welding device has the advantages that multiple workpieces to be welded can be installed at the multiple stations and can be welded according to a certain sequence; when one workpiece is welded, other workpieces can be subjected to corresponding processes such as detection and grinding, the workpieces are not required to be removed down, the effect of performing different processes at the same position can be realized, the situation of low efficiency caused by repetitive disassembling and assembling is avoided and the product accuracy is improved at the same time.
Description
Technical field
The present invention relates to a kind of soldering appliance, specifically refer to a kind of capsul Butt welding device of multistation.
Background technology
At present, in the welding procedure of CRDM, particularly capsul part all adopts existing universal welder to weld by the butt-welding process of 00Cr18Ni10N and inconel690 nickel-based alloy pipe, there is a welding post, one folder one top, idler wheel support structure, there is following defect for the welding of capsul in this welding equipment: during capsul welding, every weldering one deck all needs to carry out Non-Destructive Testing, single-piece welding, part welding between and between ray, repeatedly load and transport and clamping, welding efficiency is lower, be unsuitable for the requirement of producing in enormous quantities, one folder one top clamping is not easy to inside parts water flowing, the interlayer temperature while controlling welding, fixed support structure, applies the winding degree that the thermal deformation of inconel690 nickel-based alloy pipe in external force restriction welding process brings in the time of welding, easily form weld defect.
Summary of the invention
The object of the present invention is to provide a kind of capsul Butt welding device of multistation, while solving the single station welding of current universal welder existence, same workpiece need to be installed and removed the problem that repeatedly causes inefficiency, assembly precision to reduce, and reaches the object that improves process velocity, improves Product Precision.
Object of the present invention is achieved through the following technical solutions:
A kind of capsul Butt welding device of multistation, comprise a platform truck, on described platform truck, be provided be parallel to each other two guide rails and between two guide rails and with a plurality of stations of guide rail parallel, end at each station is provided with main spindle box, also comprise and be arranged on two portal frames on guide rail, on portal frame, be provided with the AVC module that can slide along portal frame, also comprise the source of welding current and electrical control cabinet.The present invention passes through at a transportable platform truck, a plurality of stations are set on platform truck, and two guide rails that are parallel to each other, on guide rail, be provided with one across the portal frame above a plurality of stations, on portal frame, be provided with one can East China AVC module, so, a plurality of workpiece to be welded are arranged on a plurality of stations, welding in a certain order, while welding one of them workpiece, remaining workpiece can be done the operations such as corresponding detection and polishing, do not need workpiece to disassemble, thereby complete the same position processing of different operations, thereby the inefficiency of avoiding repeated disassembled and assembled to cause, improved the precision of product simultaneously.
Each described station includes a centre frame, pad supporting construction, station base and is arranged on the float support structure on station base.Concretely, each station comprises station base, is provided with float support structure on station base, for the small end of capsul is installed; A centre frame is corresponding with main spindle box, for the large end of capsul is installed; By end and the junction of small end are placed in pad supporting construction greatly, main spindle box drives the large end of weldment as power, the large end of centre frame fixing seal shell, then small end is placed in float support structure, float support structure is played a supporting role to small end, and rotate with its rotation, reduce friction.
Described float support structure comprises the substrate being fixed on station base, on substrate, by linkage, is connected with float plate, is provided with the spring of connection substrate and float plate in linkage both sides, is provided with two movable rollers in float plate.By coordinating of spring and float plate, during welding, workpiece is because the deformation of being heated and can expanding with heat and contract with cold, thereby produce certain winding degree, the cooperation of spring, float plate, roller just can be eliminated the impact of winding degree, make welding quality not be subject to the impact of winding degree, need not increase again the impact that external force limits winding degree.
Also comprise the dust cover being sleeved on workpiece.By dust cover is set, can in the process of carrying out weld grinding, seal, thereby utilize dust catcher to reclaim in the powder of grinding.
Also comprise cooling system, cooling system comprises water tank, heating element heater and circulating pump are installed in water tank, the output channel of circulating pump turns back to water tank by pipeline after capsul weldment, thermocouple is also installed on inlet channel, and the signal that thermocouple gathers is as heating element heater duty switching signal.By heating element heater is set, can be so that the cooling temperature difference be controlled, thus the distortion of avoiding cooling front and back excessive temperature differentials to cause further improves the quality of product.
On described platform truck, be also provided with the slide rail being positioned at below a plurality of stations, the real time imagery plate transmitting device that can be free to slide along slide rail is installed on slide rail.By real time imagery plate transmitting device is set, on the slide rail below a plurality of stations, can be free to slide, after welding, real time imagery plate transmitting device carrying imaging plate, to pad below, starts to scan weld seam, by imaging, detects imaging effect.
The present invention compared with prior art, has following advantage and beneficial effect:
The capsul Butt welding device of a kind of multistation of 1 the present invention, a plurality of workpiece to be welded are arranged on a plurality of stations, welding in a certain order, while welding one of them workpiece, remaining workpiece can be done the operations such as corresponding detection and polishing, does not need workpiece to disassemble, thereby completes the same position processing of different operations, thereby the inefficiency of avoiding repeated disassembled and assembled to cause has improved the precision of product simultaneously;
The capsul Butt welding device of a kind of multistation of 2 the present invention, a centre frame is corresponding with main spindle box, for the large end of capsul is installed; By end and the junction of small end are placed in pad supporting construction greatly, main spindle box drives the large end of weldment as power, the large end of centre frame fixing seal shell, then small end is placed in float support structure, float support structure is played a supporting role to small end, and rotate with its rotation, reduce friction
The capsul Butt welding device of a kind of multistation of 3 the present invention, by coordinating of spring and float plate, during welding, workpiece is because the deformation of being heated and can expanding with heat and contract with cold, thereby produce certain winding degree, the cooperation of spring, float plate, roller just can be eliminated the impact of winding degree, makes welding quality not be subject to the impact of winding degree, need not increase the impact that external force limits winding degree again.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide the further understanding to the embodiment of the present invention, forms the application's a part, does not form the restriction to the embodiment of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation that the present invention uses state;
Fig. 2 is the schematic diagram of float support structure of the present invention;
Fig. 3 is cooling system schematic diagram of the present invention.
Mark and corresponding parts title in accompanying drawing:
1-platform truck, 2-guide rail, 3-portal frame, 4-main spindle box, 5-AVC module, the 6-source of welding current, 7-electrical control cabinet, 8-centre frame, 9-pad supporting construction, 10-station base, 11-float support structure, 12-substrate, 13-linkage, 14-float plate, 15-dust cover, 16-water tank, 17-heating element heater, 18-circulating pump, 19-capsul weldment, 20-thermocouple, 21-slide rail, 22-real time imagery plate transmitting device, 23-spring, 24-roller.
The specific embodiment
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, and exemplary embodiment of the present invention and explanation thereof are only for explaining the present invention, not as a limitation of the invention.
Embodiment
As shown in Figures 1 to 3, the capsul Butt welding device of a kind of multistation of the present invention, comprise a platform truck 1, on platform truck 1, be provided with two guide rails 2 and between two guide rails 2 and four stations parallel with guide rail 2 of being parallel to each other, portal frame 3 on two guide rails 2 is provided with the AVC module 5 that can slide along portal frame 3 on portal frame 3, each station comprises station base 10, is provided with float support structure 11 on station base 10, for the small end of capsul is installed, also comprise the centre frame 8 and the main spindle box 4 that are arranged on platform truck 1, centre frame 8 is corresponding one by one with main spindle box 4, and for the large end of capsul is installed, by end and the junction of small end are placed in pad supporting construction 9 greatly, in pad supporting construction 9, be also provided with dust cover 15, main spindle box 4 drives the large end of weldment as power, the large end of centre frame 8 fixing seal shells, then small end is placed in float support structure 11, float support structure 11 comprises the substrate 12 being fixed on station base 10, on substrate 12, by linkage 13, be connected with float plate 14, in the both sides of linkage 13, be provided with the spring 23 of connection substrate 12 and float plate 14, in float plate 14, be provided with two movable rollers 24, two rollers 24 lay respectively at the top of two springs 23, 11 pairs of small ends of float support structure are played a supporting role, and rotate with its rotation, reduce friction, on platform truck 1, be also provided with the source of welding current 6, electrical control cabinet 7 and water tank 16, heating element heater 17 and circulating pump 18 are installed in water tank 16, the output channel of circulating pump 18 turns back to water tank 16 by pipeline after capsul weldment 19, thermocouple 20 is also installed on inlet channel, and the signal that thermocouple 20 gathers is as heating element heater 17 duty switching signals, on platform truck 1, be also provided with slide rail 21, slide rail 21 is positioned at four station belows, and substantially vertical with four stations, and the real time imagery plate transmitting device 22 that can be free to slide along slide rail 21 is installed on slide rail 21, after welding, real time imagery plate transmitting device 22 carrying imaging plates, to pad below, start to scan weld seam, by imaging, detect imaging effect.
The above-described specific embodiment; object of the present invention, technical scheme and beneficial effect are further described; institute is understood that; the foregoing is only the specific embodiment of the present invention; the protection domain being not intended to limit the present invention; within the spirit and principles in the present invention all, any modification of making, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (6)
1. the capsul Butt welding device of a multistation, comprise a platform truck (1), it is characterized in that: on described platform truck (1), be provided be parallel to each other two guide rails (2) and be positioned between two guide rails (2) and with a plurality of stations of guide rail parallel, in the end of each station, be provided with main spindle box (4), also comprise the portal frame (3) being arranged on two guide rails (2), on portal frame (3), be provided with the AVC module (5) that can slide along portal frame, also comprise the source of welding current (6) and electrical control cabinet (7).
2. the capsul Butt welding device of a kind of multistation according to claim 1, is characterized in that: each described station includes a centre frame (8), pad supporting construction (9), station base (10) and is arranged on the float support structure (11) on station base (10).
3. the capsul Butt welding device of a kind of multistation according to claim 2, it is characterized in that: described float support structure (11) comprises the substrate (12) being fixed on station base (10), at substrate (12), above by linkage (13), be connected with float plate (14), the spring (14) that is provided with connection substrate (12) and float plate (14) in linkage (13) both sides is provided with two movable rollers (24) in float plate (14).
4. the capsul Butt welding device of a kind of multistation according to claim 3, is characterized in that: also comprise the dust cover (15) being sleeved on workpiece.
5. according to the capsul Butt welding device of a kind of multistation described in any one in claim 1 to 4, it is characterized in that: also comprise cooling system, cooling system comprises water tank (16), heating element heater (17) and circulating pump (18) are installed in water tank (16), the output channel of circulating pump (18) turns back to water tank (16) by pipeline after capsul weldment (19), thermocouple (20) is also installed on inlet channel, and the signal that thermocouple (20) gathers is as heating element heater (17) duty switching signal.
6. according to the capsul Butt welding device of a kind of multistation described in any one in claim 1 to 4, it is characterized in that: on described platform truck (1), be also provided with the slide rail (21) that is positioned at a plurality of stations below, the real time imagery plate transmitting device (22) that can be free to slide along slide rail (21) is installed on slide rail (21).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410215380.0A CN103949818B (en) | 2014-05-21 | 2014-05-21 | A kind of capsul Butt welding device of multistation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410215380.0A CN103949818B (en) | 2014-05-21 | 2014-05-21 | A kind of capsul Butt welding device of multistation |
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CN103949818A true CN103949818A (en) | 2014-07-30 |
CN103949818B CN103949818B (en) | 2015-10-14 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108748749A (en) * | 2018-05-31 | 2018-11-06 | 青岛高测科技股份有限公司 | A kind of crystal silicon hilted broadsword shear |
CN109676704A (en) * | 2019-02-01 | 2019-04-26 | 吴善旺 | A kind of timber processing machine |
CN110026701A (en) * | 2019-03-22 | 2019-07-19 | 昆山华恒焊接股份有限公司 | Multi-station full-automatic welding system for pipe fitting |
CN110026701B (en) * | 2019-03-22 | 2024-04-26 | 昆山华恒焊接股份有限公司 | Multi-station full-automatic assembly welding system for pipe fittings |
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CN102151941A (en) * | 2011-03-15 | 2011-08-17 | 湖南宝龙专用汽车有限公司 | Special welding machine for multi-position welding |
CN103264229A (en) * | 2013-04-28 | 2013-08-28 | 深圳市大族激光科技股份有限公司 | Multi-station laser cutting machine tool |
CN203804448U (en) * | 2014-05-21 | 2014-09-03 | 四川华都核设备制造有限公司 | Multi-station sealing shell butt welding device |
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2014
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Patent Citations (8)
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US3848863A (en) * | 1973-05-03 | 1974-11-19 | Pullman Inc | Welding jig |
JPH0825089A (en) * | 1994-07-08 | 1996-01-30 | Daido Steel Co Ltd | Welding stand with aligning mechanism |
KR100587251B1 (en) * | 2005-05-10 | 2006-06-12 | 고동일 | Auto welding device for pipe |
CN201573014U (en) * | 2009-10-29 | 2010-09-08 | 无锡佳龙换热器制造有限公司 | Gantry-type double-head welding machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108748749A (en) * | 2018-05-31 | 2018-11-06 | 青岛高测科技股份有限公司 | A kind of crystal silicon hilted broadsword shear |
CN109676704A (en) * | 2019-02-01 | 2019-04-26 | 吴善旺 | A kind of timber processing machine |
CN109676704B (en) * | 2019-02-01 | 2024-03-15 | 台州耐科兴智能装备有限公司 | Timber processing machine |
CN110026701A (en) * | 2019-03-22 | 2019-07-19 | 昆山华恒焊接股份有限公司 | Multi-station full-automatic welding system for pipe fitting |
CN110026701B (en) * | 2019-03-22 | 2024-04-26 | 昆山华恒焊接股份有限公司 | Multi-station full-automatic assembly welding system for pipe fittings |
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