CN103943281A - Preparation method of electric wire and cable with copper-graphene complex phase conductive wire core - Google Patents

Preparation method of electric wire and cable with copper-graphene complex phase conductive wire core Download PDF

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Publication number
CN103943281A
CN103943281A CN201410194397.2A CN201410194397A CN103943281A CN 103943281 A CN103943281 A CN 103943281A CN 201410194397 A CN201410194397 A CN 201410194397A CN 103943281 A CN103943281 A CN 103943281A
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copper
complex phase
wire core
preparation
graphene
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CN103943281B (en
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徐杨
任招娣
骆季奎
俞滨
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

The invention discloses a preparation method of an electric wire and cable with a copper-graphene complex phase conductive wire core. The preparation method includes the steps: preparing copper sulfate, sulfuric acid, surface active agents and hydrochloric acid into copper plating liquid; adding graphene nano-sheets into the copper plating liquid to obtain electroplating liquid containing graphene; taking a phosphor copper sheet as an anode, taking a washed substrate as a cathode, placing the phosphor copper sheet and the substrate into the electroplating liquid for electroplating to obtain a plate with a copper-graphene complex phase plating layer, and rolling and drawing the plate to form the conductive wire core. The conductive wire core is prepared by the aid of a copper-graphene complex phase, so that the obtained electric wire and cable is light in weight, high in mechanical strength, fine in conductivity and excellent in oxidation resistance and corrosion resistance. The preparation process is simple, the performances of the conductive wire core can be controlled by adjusting an electroplating process, and controllability of the process is high.

Description

A kind of preparation method of the electric wire with copper-graphite alkene complex phase conductor wire core
Technical field
The present invention relates to a kind of conductor wire core and preparation method thereof, especially there is the preparation method of the electric wire of copper-graphite alkene complex phase conductor wire core.
Background technology
At present, the conductor wire core of electric wire is copper or aluminium normally, generally all passes through Metal Melting and rolling, drawing etc. and be made into conductor wire core.The performance of conductor wire core is improved by follow-up technique conventionally, as and nickel zinc-plated in conductor wire core surface electrical improve respectively its antioxygenic property and mechanical performance and decay resistance etc.Its conductivity is poor conventionally for the metal introduced in subsequent technique, and the performance of electric wire is had to adverse effect, and increasing of the number of plies not only can increase the loaded down with trivial details of technique, and can make the weight of electric wire increase, and increases its cost.
Summary of the invention
The object of the present invention is to provide that a kind of technique is simple, controllability is strong, and there is the preparation method of the electric wire with copper-graphite alkene complex phase conductor wire core of excellent electrical, mechanical performance, antioxygenic property and decay resistance.
The technical solution adopted for the present invention to solve the technical problems is as follows:
The preparation method with the electric wire of copper-graphite alkene complex phase conductor wire core, comprises the following steps:
1) hydrochloric acid that use molar concentration is 5-30% is removed the oxide of substrate surface, deionized water rinsing;
2) copper sulphate water is dissolved, add successively therein sulfuric acid, surfactant and hydrochloric acid, stir, obtain copper electrolyte; Copper sulphate in copper electrolyte is 150-250g/L, and sulfuric acid is 40-110 g/L, and chloride ion is 50-120 ppm, and surfactant is 0.1-2g/L;
3) graphene nanometer sheet is first used to a small amount of step 2) copper electrolyte wetting and ultrasonic after, then join in residual copper plating solution, the concentration of graphene nanometer sheet is 0.01-4g/L, fully stirs, and obtains the electroplate liquid of graphene-containing;
4), taking phosphorus bronze sheet as anode, be negative electrode through the substrate of step 1) processing, be placed in step 3) the electroplate liquid of graphene-containing nanometer sheet, regulating temperature is 10-40 oc, current density are 0.5-16A/dm 2, under stirring condition, electroplate 1-1000h, obtain the sheet material with copper-graphite alkene complex phase coating;
5) sheet material with copper-graphite alkene complex phase coating step 4) being obtained becomes conductor wire core through rolling and stretching.
In the present invention, described substrate is that thickness is copper coin or aluminium sheet or copper alloy plate or the aluminium alloy plate of 0.01-20mm.Described graphene nanometer sheet can be single or multiple lift.Described surfactant is lauryl sodium sulfate or neopelex.
The present invention can obtain conductor wire core outside plastic insulating barrier.
The beneficial effect that the present invention has compared with background technology has:
Conductor wire core prepared by the present invention is owing to having adopted copper-graphite alkene complex phase, and therefore the electric wire of acquisition is lightweight, mechanical strength is high, conduct electricity very well, anti-oxidant and corrosion resistance is excellent.Preparation technology of the present invention is simple, and the performance of conductor wire core can be controlled by the adjusting of electroplating technology, and therefore the controllability of technique is strong.
Embodiment
Further illustrate the present invention below in conjunction with embodiment:
Embodiment 1
1) use the hydrochloric acid that molar concentration is 10% to remove the oxide on the copper coin surface that thickness is 0.01mm, deionized water rinsing;
2) copper sulphate water is dissolved, add successively therein sulfuric acid, lauryl sodium sulfate and hydrochloric acid, stir, obtain copper electrolyte; Copper sulphate in copper electrolyte is 150g/L, and sulfuric acid is 40 g/L, and chloride ion is 50ppm, and lauryl sodium sulfate is 0.1g/L;
3) multi-layer graphene nanometer sheet is first used to a small amount of step 2) copper electrolyte wetting and ultrasonic after, then join in residual copper plating solution, the concentration of graphene nanometer sheet is 0.01g/L, fully stirs, and obtains the electroplate liquid of graphene-containing;
4), taking phosphorus bronze sheet as anode, be negative electrode through the copper coin of step 1) processing, be placed in step 3) the electroplate liquid of graphene-containing nanometer sheet, regulating temperature is 40 oc, current density are 4A/dm 2, under stirring condition, electroplate 1h, obtain the copper coin with copper-graphite alkene complex phase coating;
5) copper coin with copper-graphite alkene complex phase coating step 4) being obtained becomes conductor wire core through rolling and stretching.
Embodiment 2
1) hydrochloric acid that use molar concentration is 30% is removed the oxide of surface of aluminum plate, deionized water rinsing;
2) copper sulphate water is dissolved, add successively therein sulfuric acid, neopelex and hydrochloric acid, stir, obtain copper electrolyte; Copper sulphate in copper electrolyte is 250g/L, and sulfuric acid is 110 g/L, and chloride ion is 120 ppm, and neopelex is 1g/L;
3) single-layer graphene nanometer sheet is first used to a small amount of step 2) copper electrolyte wetting and ultrasonic after, then join in residual copper plating solution, the concentration of graphene nanometer sheet is 4g/L, fully stirs, and obtains the electroplate liquid of graphene-containing;
4), taking phosphorus bronze sheet as anode, be negative electrode through the aluminium sheet of step 1) processing, be placed in step 3) the electroplate liquid of graphene-containing nanometer sheet, regulating temperature is 25 oc, current density are 1A/dm 2, under stirring condition, electroplate 500h, obtain and there is the aluminium sheet of copper-graphite alkene complex phase coating;
5) aluminium sheet with copper-graphite alkene complex phase coating step 4) being obtained becomes conductor wire core through rolling and stretching.
Embodiment 3
1) use the hydrochloric acid that molar concentration is 10% to remove copper alloy surface oxide, deionized water rinsing;
2) copper sulphate water is dissolved, add successively therein sulfuric acid, dodecyl sodium sulfate and hydrochloric acid, stir, obtain copper electrolyte; Copper sulphate in copper electrolyte is 200g/L, and sulfuric acid is 80 g/L, and chloride ion is 50ppm, and dodecyl sodium sulfate is 2g/L;
3) single-layer graphene nanometer sheet is first used to a small amount of step 2) copper electrolyte wetting and ultrasonic after, then join in residual copper plating solution, the concentration of graphene nanometer sheet is 1g/L, fully stirs, and obtains the electroplate liquid of graphene-containing;
4), taking phosphorus bronze sheet as anode, be negative electrode through the copper alloy plate of step 1) processing, be placed in step 3) the electroplate liquid of graphene-containing nanometer sheet, regulating temperature is 10 oc, current density are 16A/dm 2, under stirring condition, electroplate 50h, obtain and there is the copper alloy plate of copper-graphite alkene complex phase coating.
5) copper alloy plate with copper-graphite alkene complex phase coating step 4) being obtained becomes conductor wire core through rolling and stretching.
Embodiment 4
1) use the hydrochloric acid that molar concentration is 20% to remove aluminium alloy plate oxide on surface, deionized water rinsing;
2) copper sulphate water is dissolved, add successively therein sulfuric acid, neopelex and hydrochloric acid, stir, obtain copper electrolyte; Copper sulphate in copper electrolyte is 180g/L, and sulfuric acid is 70 g/L, and chloride ion is 90 ppm, and neopelex is 0.8g/L;
3) multi-layer graphene nanometer sheet is first used to a small amount of step 2) copper electrolyte wetting and ultrasonic after, then join in residual copper plating solution, the concentration of graphene nanometer sheet is 3g/L, fully stirs, and obtains the electroplate liquid of graphene-containing;
4), taking phosphorus bronze sheet as anode, be negative electrode through the aluminium alloy plate of step 1) processing, be placed in step 3) the electroplate liquid of graphene-containing nanometer sheet, regulating temperature is 35 oc, current density are 2A/dm 2, under stirring condition, electroplate 900h, obtain and there is the aluminium alloy plate of copper-graphite alkene complex phase coating.
5) aluminium alloy plate with copper-graphite alkene complex phase coating step 4) being obtained becomes conductor wire core through rolling and stretching.
Embodiment 5
1) use the hydrochloric acid that molar concentration is 5% to remove the oxide on copper coin surface, deionized water rinsing;
2) copper sulphate water is dissolved, add successively therein sulfuric acid, neopelex and hydrochloric acid, stir, obtain copper electrolyte; Copper sulphate in copper electrolyte is 220g/L, and sulfuric acid is 80 g/L, and chloride ion is 60 ppm, and neopelex is 0.1g/L;
3) single-layer graphene nanometer sheet is first used to a small amount of step 2) copper electrolyte wetting and ultrasonic after, then join in residual copper plating solution, the concentration of graphene nanometer sheet is 0.1g/L, fully stirs, and obtains the electroplate liquid of graphene-containing;
4), taking phosphorus bronze sheet as anode, be negative electrode through the copper coin of step 1) processing, be placed in step 3) the electroplate liquid of graphene-containing nanometer sheet, regulating temperature is 25 oc, current density are 8A/dm 2, under stirring condition, electroplate 400h, obtain and there is the copper coin of copper-graphite alkene complex phase coating.
5) copper coin with copper-graphite alkene complex phase coating step 4) being obtained becomes conductor wire core through rolling and stretching, plastic insulating barrier outside the conductor wire core obtaining.
Embodiment 6
1) hydrochloric acid that use molar concentration is 30% is removed the oxide of surface of aluminum plate, deionized water rinsing;
2) copper sulphate water is dissolved, add successively therein sulfuric acid, dodecyl sodium sulfate and hydrochloric acid, stir, obtain copper electrolyte; Copper sulphate in copper electrolyte is 210g/L, and sulfuric acid is 50 g/L, and chloride ion is 60 ppm, and dodecyl sodium sulfate is 1.2g/L;
3) multi-layer graphene nanometer sheet is first used to a small amount of step 2) copper electrolyte wetting and ultrasonic after, then join in residual copper plating solution, the concentration of graphene nanometer sheet is 2.5g/L, fully stirs, and obtains the electroplate liquid of graphene-containing;
4), taking phosphorus bronze sheet as anode, be negative electrode through the aluminium sheet of step 1) processing, be placed in step 3) the electroplate liquid of graphene-containing nanometer sheet, regulating temperature is 32 oc, current density are 0.5A/dm 2, under stirring condition, electroplate 1000h, obtain and there is the aluminium sheet of copper-graphite alkene complex phase coating.
5) aluminium sheet with copper-graphite alkene complex phase coating step 4) being obtained becomes conductor wire core through rolling and stretching, plastic insulating barrier outside the conductor wire core obtaining.

Claims (5)

1. a preparation method with the electric wire of copper-graphite alkene complex phase conductor wire core, comprises the following steps:
1) hydrochloric acid that use molar concentration is 5-30% is removed the oxide of substrate surface, deionized water rinsing;
2) copper sulphate water is dissolved, add successively therein sulfuric acid, surfactant and hydrochloric acid, stir, obtain copper electrolyte; Copper sulphate in copper electrolyte is 150-250g/L, and sulfuric acid is 40-110 g/L, and chloride ion is 50-120 ppm, and surfactant is 0.1-2g/L;
3) graphene nanometer sheet is first used to a small amount of step 2) copper electrolyte wetting and ultrasonic after, then join in residual copper plating solution, the concentration of graphene nanometer sheet is 0.01-4g/L, fully stirs, and obtains the electroplate liquid of graphene-containing;
4), taking phosphorus bronze sheet as anode, be negative electrode through the substrate of step 1) processing, be placed in step 3) the electroplate liquid of graphene-containing nanometer sheet, regulating temperature is 10-40 oc, current density are 0.5-16A/dm 2, under stirring condition, electroplate 1-1000h, obtain the sheet material with copper-graphite alkene complex phase coating;
5) sheet material with copper-graphite alkene complex phase coating step 4) being obtained becomes conductor wire core through rolling and stretching.
2. the preparation method of the electric wire with copper-graphite alkene complex phase conductor wire core according to claim 1, is characterized in that: described substrate is that thickness is copper coin or aluminium sheet or copper alloy plate or the aluminium alloy plate of 0.01-20mm.
3. the preparation method of the electric wire with copper-graphite alkene complex phase conductor wire core according to claim 1, is characterized in that: described graphene nanometer sheet is single or multiple lift.
4. the preparation method of the electric wire with copper-graphite alkene complex phase conductor wire core according to claim 1, is characterized in that: described surfactant is lauryl sodium sulfate or neopelex.
5. the preparation method of the electric wire with copper-graphite alkene complex phase conductor wire core according to claim 1, is characterized in that plastic insulating barrier outside the conductor wire core obtaining.
CN201410194397.2A 2014-05-09 2014-05-09 A kind of preparation method of the electric wire with copper-graphite alkene complex phase conductor wire core Expired - Fee Related CN103943281B (en)

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CN106191940A (en) * 2016-08-31 2016-12-07 王美玲 The technique preparing conductor wire core based on galvanoplastic
CN106222715A (en) * 2016-08-31 2016-12-14 王美玲 The manufacture method of electric wire
CN106298075A (en) * 2016-08-31 2017-01-04 王美玲 Based on copper and the preparation technology of the conductor wire core of Graphene
CN106367784A (en) * 2016-08-31 2017-02-01 王美玲 Manufacturing method of copper conductor wire core
CN106793533A (en) * 2017-01-16 2017-05-31 厦门大学 A kind of printed circuit board and conductive membrane preparation method with copper Graphene complex phase pattern conductive film
CN107964671A (en) * 2017-12-01 2018-04-27 常德金德新材料科技股份有限公司 A kind of electroforming tank of improvement electrode
CN108396346A (en) * 2018-02-06 2018-08-14 常州大学 A kind of preparation method and application of graphene copper/steel composite material
TWI649261B (en) * 2017-08-18 2019-02-01 河南烯碳合成材料有限公司 Graphene-containing composite cable
CN109748267A (en) * 2019-02-21 2019-05-14 苏州市安派精密电子有限公司 A kind of graphene thermal component preparation method based on multiple tracks cleaning
CN109972124A (en) * 2019-04-22 2019-07-05 华南理工大学 A method of copper-graphite alkene composite deposite is prepared on ABS plastic surface
CN110428939A (en) * 2019-08-09 2019-11-08 常州大学 A kind of preparation method of highly conductive graphene copper/aluminum complex lead
CN110802225A (en) * 2019-10-11 2020-02-18 广州盛门新材料科技有限公司 Preparation method of copper-coated graphene
WO2021027606A1 (en) * 2019-08-09 2021-02-18 常州大学 Preparation method for copper-based graphene composite material having high conductivity
TWI723425B (en) * 2019-06-14 2021-04-01 李錦旺 Method for producing eutectic layer of graphene and metal, electrically conductive wires and substrates
CN114141402A (en) * 2021-10-29 2022-03-04 安徽省恒泰动力科技有限公司 Preparation process of aluminum-magnesium alloy product
WO2023123859A1 (en) * 2021-12-29 2023-07-06 常州大学 Graphene/copper composite deformed copper-chromium-zirconium alloy layered strip material, and preparation method therefor
CN117265606A (en) * 2023-10-12 2023-12-22 广州工程技术职业学院 Electroplating solution for metal filter screen, metal filter screen and preparation method of metal filter screen
US20240242900A1 (en) * 2021-05-10 2024-07-18 Abb Schweiz Ag Graphene-copper coated electrical contact

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CN106222715A (en) * 2016-08-31 2016-12-14 王美玲 The manufacture method of electric wire
CN106298075A (en) * 2016-08-31 2017-01-04 王美玲 Based on copper and the preparation technology of the conductor wire core of Graphene
CN106367784A (en) * 2016-08-31 2017-02-01 王美玲 Manufacturing method of copper conductor wire core
CN106191940A (en) * 2016-08-31 2016-12-07 王美玲 The technique preparing conductor wire core based on galvanoplastic
CN106793533A (en) * 2017-01-16 2017-05-31 厦门大学 A kind of printed circuit board and conductive membrane preparation method with copper Graphene complex phase pattern conductive film
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CN109748267A (en) * 2019-02-21 2019-05-14 苏州市安派精密电子有限公司 A kind of graphene thermal component preparation method based on multiple tracks cleaning
CN109972124A (en) * 2019-04-22 2019-07-05 华南理工大学 A method of copper-graphite alkene composite deposite is prepared on ABS plastic surface
TWI723425B (en) * 2019-06-14 2021-04-01 李錦旺 Method for producing eutectic layer of graphene and metal, electrically conductive wires and substrates
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US12098452B2 (en) 2021-12-29 2024-09-24 Changzhou University Graphene/copper composite deformed copper-chromium-zirconium alloy layered strip and preparation method thereof
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