CN103940249A - Multiuser-oriented utomatic measuring and controlling energy-saving kiln waste heat utilization system - Google Patents

Multiuser-oriented utomatic measuring and controlling energy-saving kiln waste heat utilization system Download PDF

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Publication number
CN103940249A
CN103940249A CN201410146686.5A CN201410146686A CN103940249A CN 103940249 A CN103940249 A CN 103940249A CN 201410146686 A CN201410146686 A CN 201410146686A CN 103940249 A CN103940249 A CN 103940249A
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China
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user
heat
water
control valve
heat exchanger
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CN201410146686.5A
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CN103940249B (en
Inventor
孙福振
任崇广
荣启华
王海鹏
李艳
吕兵
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Shandong University of Technology
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Shandong University of Technology
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Priority to CN201510115028.4A priority Critical patent/CN104697347B/en
Priority to CN201510116691.6A priority patent/CN104713379B/en
Priority to CN201410146686.5A priority patent/CN103940249B/en
Priority to CN201510115030.1A priority patent/CN104713376B/en
Priority to CN201510116678.0A priority patent/CN104713378B/en
Priority to CN201510115662.8A priority patent/CN104713377B/en
Publication of CN103940249A publication Critical patent/CN103940249A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The invention provides a multiuser-oriented automatic measuring and controlling energy-saving kiln waste heat utilization system. The multiuser-oriented automatic measuring and controlling energy-saving kiln waste heat utilization system comprises a kiln, a main flue, a bypass flue and a gas and water heat exchanger. Flue gas generated by the kiln enters the gas and water heat exchanger through an inlet of the bypass flue, and after heat exchange, the flue gas flows in the main flue through an outlet of the bypass flue and then is discharged. A controller can automatically control heat supply to a user according to a set condition. According to the multiuser-oriented automatic measuring and controlling energy-saving kiln waste heat utilization system, automatic control over supply of heat can be achieved, the maximization of heat exchange efficiency is achieved, energy resources are saved, and therefore the purposes of environmental protection and energy saving are achieved.

Description

A kind of automatic measuring and controlling energy saving kiln bootstrap system of facing multiple users
Technical field
The invention belongs to UTILIZATION OF VESIDUAL HEAT IN field, belong to F27 kiln field.
Background technology
Along with China's rapid economic development, energy resource consumption increases day by day, and the problem that urban air quality goes from bad to worse is also outstanding all the more, and the problem of saving the energy and the discharge of minimizing environment harmful is extremely urgent.In common thermal power field, the exhaust gas temperature that high, the with serious pollution one of the main reasons of energy consumption is flue gas is too high, has wasted mass energy, has caused again environmental pollution.Cement industry is a highly energy-consuming, the industry of high pollution.In the tail gas that cement rotary kiln produces, dust content is high, poor quality.Cement rotary kiln can carry out recycling to using waste heat from tail gas with bootstrap system, realizes the object of energy-saving and emission-reduction.But how utility maximizes in relevant bootstrap system, avoid cold end corrosion, these problems are urgently to be resolved hurrily simultaneously.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of new kiln waste heat utilization system.
To achieve these goals, technical scheme of the present invention is as follows:
A kind of automatic measuring and controlling energy saving kiln bootstrap system of facing multiple users, described system comprises stove, flue collector, bypass flue and air-water heat exchanger, the flue gas that described kiln produces enters air-water heat exchanger by bypass flue entrance, and the outlet of the flue gas after heat exchange by bypass flue flows into into the laggard row of flue collector discharges; Described system further comprises hot water feeding pipe, cold-water return pipe, control valve, heat exchanger, hot user's flow pipe, hot user's return pipe, user's radiator, circulating pump, flowmeter, calorimeter, Programmable Logic Controller, described air-water heat exchanger connects hot water feeding pipe and cold-water return pipe, hot water feeding pipe is connected with heat exchanger, control valve is set on hot water feeding pipe, for regulating the hot water amount who enters heat exchanger;
Heat exchanger is connected with hot user's return pipe with hot user's feed pipe, between hot user's feed pipe and hot user's return pipe, connect hot user's radiator, the water of hot user's return pipe by with heat exchanger in hot water carry out heat exchange, and then arrive in user's radiator and heat by hot user's feed pipe; Described circulating pump be arranged on user's radiator and and heat exchanger between hot user's return pipe on;
Described hot user's radiator is a plurality of of parallel connection, on the outlet pipe of each hot user's radiator, flowmeter is set, for detection of the flow of the water in hot user's radiator; The water inlet of each hot user's radiator and delivery port arrange inflow temperature sensor and leaving water temperature sensor, for measuring the Inlet and outlet water temperature of hot user's radiator; User's control valve is set on the water inlet pipe of each hot user's radiator;
Described calorimeter carries out data with inflow temperature sensor, leaving water temperature sensor and flowmeter and is connected, and according to the flow of inflow temperature, leaving water temperature and the water measured, calculates hot user's the heat expending;
Described Programmable Logic Controller carries out data with calorimeter and control valve and is connected, for kiln waste heat utilization system is controlled automatically; The data that calorimeter is used user's heat pass to Programmable Logic Controller, and the heat that Programmable Logic Controller is bought according to user contrasts with the heat using at present, if heat is finished, Controlled by Programmable Controller control valve cuts out completely.
Programmable Logic Controller calculates the remaining heat of user automatically, and when user's heat surplus reaches the first data, Programmable Logic Controller is adjusted control valve to the first aperture lower than normal aperture; When user's heat surplus reaches lower than first data the second data, Programmable Logic Controller is adjusted control valve to the second aperture lower than the first aperture; When user's heat surplus reaches lower than the second data the 3rd data, Programmable Logic Controller is adjusted control valve to the 3rd aperture lower than the second aperture; When user's heat surplus reaches lower than the 3rd data the 4th data, Programmable Logic Controller is adjusted control valve to the 4th aperture lower than the 3rd aperture; When user's heat surplus reaches lower than the 4th data the 5th data, Programmable Logic Controller is adjusted control valve to the 5th aperture lower than the 4th aperture; When user's heat surplus reaches lower than the 5th data the 6th data, Programmable Logic Controller is adjusted control valve to the 6th aperture lower than the 5th aperture; Finally in user's heat surplus, reach and approach in zero, Programmable Logic Controller is adjusted control valve and is closed completely.
A kind of kiln waste heat utilization system, described system comprises stove, flue collector, bypass flue and air-water heat exchanger, the flue gas that described kiln produces enters air-water heat exchanger by bypass flue entrance, and the outlet of the flue gas after heat exchange by bypass flue flows into into the laggard row of flue collector discharges;
Described system further comprises hot water feeding pipe, cold-water return pipe, control valve, inflow temperature sensor, heat exchanger, Programmable Logic Controller, described air-water heat exchanger connects hot water feeding pipe and cold-water return pipe, hot water feeding pipe is connected with heat exchanger, control valve is set on hot water feeding pipe, for regulating the hot water amount who enters heat exchanger, inflow temperature sensor is set on the pipeline between control valve and heat exchanger, for measuring the inflow temperature of heat exchanger;
Heat exchanger is connected with hot user's return pipe with hot user's feed pipe, between hot user's feed pipe and hot user's return pipe, connect hot user's radiator, the water of hot user's return pipe by with heat exchanger in the hot water that provides of heating plant carry out indirect heat exchange, and then arrive in user's radiator and heat by hot user's feed pipe; Described circulating pump be arranged on user's radiator and and heat exchanger between hot user's return pipe on;
Between the bypass flue entrance of flue collector and bypass flue outlet, flue collector control valve is set, for regulating the exhaust gas volumn of flue collector, bypass flue control valve is set on bypass flue simultaneously, regulate the exhaust gas volumn of bypass flue;
Described system further comprises flue temperature sensor, and described flue temperature sensor setting is in the downstream of the outlet of the bypass flue of flue collector, for measuring the temperature of discharge flue gas; Described system comprises Programmable Logic Controller, Programmable Logic Controller carries out data with temperature sensor, flue collector control valve and bypass flue control valve and is connected, and Programmable Logic Controller is adjusted the aperture of flue collector control valve and bypass flue control valve automatically according to the exhaust gas temperature of temperature sensor measurement.
A kind of kiln waste heat utilization system, described system comprises stove, flue collector, bypass flue and air-water heat exchanger, the flue gas that described kiln produces enters air-water heat exchanger by bypass flue entrance, carry out heat exchange with the water from cold-water return pipe in air-water heat exchanger, after water heating, enter hot water feeding pipe, hot water feeding pipe is connected with heat exchanger, and the water in radiator return pipe enters in heat exchanger and heats;
The first control valve is set, to regulate the hot water entering in heat exchanger on hot water feeding pipe;
The second control valve is set on the inlet pipeline of radiator, Programmable Logic Controller carries out data with the first control valve and the second control valve and is connected, when the first control valve opening changes, the aperture of the second control valve changes accordingly, thereby the hot water of inputting heat exchanger is changed accordingly.
A kind of kiln waste heat utilization system, described system comprises stove, flue collector, bypass flue and air-water heat exchanger, the flue gas that described kiln produces enters air-water heat exchanger by bypass flue entrance, and the outlet of the flue gas after heat exchange by bypass flue flows into into the laggard row of flue collector discharges, described system further comprises hot water feeding pipe, cold-water return pipe, control valve, inflow temperature sensor, leaving water temperature sensor, heat exchanger, hot user's flow pipe, hot user's return pipe, user's radiator, circulating pump, flowmeter, calorimeter, Programmable Logic Controller, described air-water heat exchanger connects hot water feeding pipe and cold-water return pipe, hot water feeding pipe is connected with heat exchanger, control valve is set on hot water feeding pipe, for regulating the hot water amount who enters heat exchanger, inflow temperature sensor is set on the pipeline between control valve and heat exchanger, for measuring the inflow temperature of heat exchanger,
Heat exchanger is connected with hot user's return pipe with hot user's feed pipe, between hot user's feed pipe and hot user's return pipe, connect hot user's radiator, the water of hot user's return pipe by with heat exchanger in the hot water that provides of heating plant carry out indirect heat exchange, and then arrive in user's radiator and heat by hot user's feed pipe; Described circulating pump be arranged on user's radiator and and heat exchanger between hot user's return pipe on;
Heat exchanger is connected with cold-water return pipe, on cold-water return pipe, flowmeter is set, for detection of the flow of the water in cold-water return pipe; On the cold-water return pipe between flowmeter and heat exchanger, set out water temperature sensor, for measuring the leaving water temperature of heat exchanger;
Described calorimeter carries out data with inflow temperature sensor, leaving water temperature sensor and flowmeter and is connected, and according to the flow of inflow temperature, leaving water temperature and the water measured, calculates hot user's the heat expending;
Described Programmable Logic Controller carries out data with circulating pump, calorimeter and control valve and is connected, for kiln waste heat utilization system is controlled automatically; The data that calorimeter is used user's heat pass to Programmable Logic Controller, the heat that Programmable Logic Controller is bought according to user contrasts with the heat using at present, if heat is finished, Controlled by Programmable Controller control valve cuts out completely, and water circulating pump is out of service simultaneously.
Programmable Logic Controller calculates the remaining heat of user automatically, when user's heat surplus reaches the first data, Programmable Logic Controller is adjusted control valve to the first aperture lower than normal aperture, circulating pump is adjusted to the first power lower than normal operate power simultaneously; When user's heat surplus reaches lower than first data the second data, Programmable Logic Controller is adjusted control valve to the second aperture lower than the first aperture, circulating pump is adjusted to the second power lower than the first power simultaneously; When user's heat surplus reaches lower than the second data the 3rd data, Programmable Logic Controller is adjusted control valve to the 3rd aperture lower than the second aperture, circulating pump is adjusted to the 3rd power lower than the second power simultaneously; When user's heat surplus reaches lower than the 3rd data the 4th data, Programmable Logic Controller is adjusted control valve to the 4th aperture lower than the 3rd aperture, circulating pump is adjusted to the 4th power lower than the 3rd power simultaneously; When user's heat surplus reaches lower than the 4th data the 5th data, Programmable Logic Controller is adjusted control valve to the 5th aperture lower than the 4th aperture, circulating pump is adjusted to the 5th power lower than the 4th power simultaneously; When user's heat surplus reaches lower than the 5th data the 6th data, Programmable Logic Controller is adjusted control valve to the 6th aperture lower than the 5th aperture, circulating pump is adjusted to the 6th power lower than the 5th power simultaneously; Finally in user's heat surplus, reach and approach in zero, Programmable Logic Controller is adjusted control valve and is closed completely, stops the operation of circulating pump simultaneously.
Compared with prior art, the present invention has advantages of as follows:
1) according to the needed flue gas of temperature heat exchanging of heating, automatically control;
2) by the aperture of control and regulation valve, the temperature of tail gas is controlled automatically, avoided cold end corrosion.
3) the invention provides a kind of new heating system that can carry out heat control, by user oneself, buy heat, once heat is finished, automatically stop heating.
4) stop after heating; water pump; maintain original state and continue operation; by Programmable Logic Controller, detected hot user's feed temperature; when feed temperature is reduced to certain limit and cannot uses; Programmable Logic Controller triggers halt command, by subtracting, slows down circulating pump final shutdown. and this operation is mainly when hot user network is larger, makes full use of the waste heat in system pipeline.
5) when user buys heat and is about to be finished, system is carried out reminding user by progressively reducing heating amount, and user is bought in time.
6) research and develop new radiator base tube and the material of fin, strengthened heat transfer.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of kiln waste heat utilization system of the present invention;
Fig. 2 is another schematic diagram of kiln waste heat utilization system of the present invention;
Fig. 3 is the schematic diagram of user's radiator of the present invention;
Fig. 4 is the cross sectional representation of finned tube;
Fig. 5 is the schematic diagram of an embodiment seeing from left side of Fig. 4;
Fig. 6 is the embodiment schematic diagram of an optimization seeing from left side of Fig. 4;
Fig. 7 is the alone family schematic diagram of kiln waste heat utilization system of the present invention;
Fig. 8 is another alone family schematic diagram of kiln waste heat utilization system of the present invention.
Reference numeral is as follows:
1 boiler, 2 steam turbines, 3 generators, 4 extraction control valves, 5 exhaust steam control valves, 6 air-water heat exchangers, 7 hot water feeding pipes, 8 cold-water return pipes, 9 control valves, 10 flowmeters, 11 inflow temperature sensors, 12 leaving water temperature sensors, 13 heat exchangers, 14 hot user's feed pipes, 15 hot user's return pipes, 16 circulating pumps, 17 calorimeters, 18 Programmable Logic Controllers, 19 real operation interfaces, 20 upper headers, the part that there is no fin in 21 base tubes, 22 finned tubes, 23 lower collector pipe, 24 base tubes, 25 first fins, 26 gaps, 27 first braces, 28 second fins, 29 the 4th fins, 30 the 3rd fins, 31 second braces, 32 user's radiator inflow temperature sensors, 33 user's radiator leaving water temperature sensors, 34 user's radiator flowmeters, 35 calorimeters, 36 user's radiator valves, 37 flue collectors, 38 bypass flues, 39 bypass flue entrances, 40 bypass flue outlets, 41 auxiliary heating equipment, 42 frequency converting induced draft fans.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.
As shown in Figure 1-2, a kind of co-generation unit comprises residual heat system, heat-exchange system and cooling system, wherein between residual heat system and heat-exchange system, by air-water heat exchanger 6, carry out heat exchange associated, between heat-exchange system and cooling system, by heat exchanger 13, carry out heat exchange connection.
Fig. 1 has shown a kind of kiln waste heat utilization system, described system comprises stove 1, flue collector 37, bypass flue 38 and air-water heat exchanger 6, the flue gas that described kiln produces enters air-water heat exchanger 6 by bypass flue entrance 39, after the outlet 40 of the flue gas after heat exchange by bypass flue flows into flue collector 37, discharges.
Between the bypass flue entrance 39 of flue collector 37 and bypass flue outlet 40, flue collector control valve 2 is set, for regulating the exhaust gas volumn of flue collector, bypass flue control valve 3 is set on bypass flue 38 simultaneously, regulate the exhaust gas volumn of bypass flue.
Under system further comprise flue temperature sensor 5, described flue temperature sensor 5 is arranged on the downstream of outlet 40 of the bypass flue of flue collector 37, for measuring the temperature of discharge flue gas.Described system comprises Programmable Logic Controller 18, Programmable Logic Controller 18 carries out data with temperature sensor 5, flue collector control valve 2 with bypass flue control valve 3 and is connected, Programmable Logic Controller 18 is adjusted the aperture of flue collector control valve and bypass flue control valve automatically according to the exhaust gas temperature of temperature sensor measurement, to avoid cold end corrosion.
If the temperature of measuring is too low, Programmable Logic Controller 18, by tuning up the aperture of flue collector control valve 2, reduces the aperture of bypass flue control valve 4 simultaneously.By such minimizing, enter the flue gas flow of by-pass flue, avoid because too much flue gas carries out heat exchange and causes exhaust gas temperature too low.
Certainly, as a preferred embodiment, flue collector control valve and bypass flue control valve can be set, as shown in Figure 2, the frequency converting induced draft fan 42 being connected with Programmable Logic Controller eighteen data is only set on bypass flue, by changing the frequency of frequency converting induced draft fan 42, regulates the exhaust gas volumn that enters bypass flue 40.If the temperature of measuring is too low, Programmable Logic Controller 18 reduces by turning the frequency of frequency converting induced draft fan 42 down the flue gas flow that enters by-pass flue, avoids because too much flue gas carries out heat exchange and causes exhaust gas temperature too low, thereby avoids cold end corrosion.
Preferably, air-water heat exchanger 6 is shell-and-tube heat exchanger.
As shown in Figure 1, described system further comprises hot water feeding pipe 7, cold-water return pipe 8, control valve 9, inflow temperature sensor 11, leaving water temperature sensor 12, heat exchanger 13, hot user's flow pipe 14, hot user's return pipe 15, user's radiator, circulating pump 16, flowmeter 10, calorimeter 17, Programmable Logic Controller 18, described hot water feeding pipe 7 is connected with heat exchanger 13, control valve 9 is set on hot water feeding pipe 7, for regulating the flow of the hot water that enters heat exchanger 13, on the pipeline between control valve 9 and heat exchanger 13, inflow temperature sensor 11 is set, for measuring the inflow temperature of heat exchanger 13,
As one preferably, bypass flue control valve can be only set on bypass flue, do not need to arrange flue collector control valve, the exhaust gas volumn that regulates bypass flue, bypass flue control valve is connected with Programmable Logic Controller data, and Programmable Logic Controller regulates the aperture of control valve according to the inflow temperature of the heat exchanger 13 of temperature sensor measurement, if inflow temperature is too high, reduce accordingly the aperture of control valve, if inflow temperature is too low, increase accordingly the aperture of control valve.Arrange like this and can make full use of heat energy, avoid heat too much and cause waste or very few and cause deficiency.
Heat exchanger 13 is connected with hot user's return pipe 15 with hot user's feed pipe 14, between hot user's feed pipe 14 and hot user's return pipe 15, connect hot user's radiator (referring to Fig. 1-2), the water of hot user's return pipe 15 by with heat exchanger 13 in the hot water that provides of steam-water heat exchanger carry out heat exchange, and then arrive in user's radiators and heat by hot user's feed pipe 14; Described circulating pump 16 is arranged on hot user's return pipe 15;
Heat exchanger 13 is connected with cold-water return pipe 8, and flowmeter 10 is set on cold-water return pipe 8, for detection of the flow of the water in cold-water return pipe 8; On the cold-water return pipe 8 between flowmeter 10 and heat exchanger 13, set out water temperature sensor, for measuring the leaving water temperature of heat exchanger 13;
Hot user's radiator is in parallel a plurality of, and Fig. 1-2 has only shown two, but is not limited to two, for convenient, in Fig. 1-2, relates to the associated components in radiator parallel transistor, such as temperature sensor, flowmeter etc., has only shown one.
Flowmeter 34 is set on the outlet pipe of each hot user's radiator, flow for detection of the water in radiator, the water inlet of each hot user's radiator and delivery port arrange respectively inflow temperature sensor 32 and leaving water temperature sensor 33, be respectively used to detect inflow temperature and the leaving water temperature of radiator, calorimeter 35 is connected with flowmeter 34, inflow temperature sensor 33 and leaving water temperature sensor 34 data respectively, the heat expending for calculating hot user; On the water inlet pipe of each hot user's radiator, be provided with flow control valve 36, for regulating separately the flow of the water that enters radiator, described Programmable Logic Controller 18 is connected with calorimeter 35, control valve 36 data, for kiln waste heat utilization system is controlled automatically; The data that calorimeter 35 is used user's heat pass to Programmable Logic Controller 18, the heat that Programmable Logic Controller 18 is bought according to user contrasts with the heat using at present, if heat is finished, Programmable Logic Controller 18 control and regulation valves 36 cut out completely.
Above-mentioned kiln waste heat utilization system can also comprise display operating panel, the operations such as buying heat of can inquiring about, pay the fees for user of real operation panel class.
Calorimeter can be real-time the heat that user is used offer Programmable Logic Controller, also can provide according to the regular hour, for example carry out lump-sum settlement every day.
Programmable Logic Controller calculates the remaining heat of user automatically, and when user's heat surplus reaches the first data, Programmable Logic Controller is adjusted control valve 36 to the first aperture lower than normal aperture; When user's heat surplus reaches lower than first data the second data, Programmable Logic Controller is adjusted control valve to the second aperture lower than the first aperture; When user's heat surplus reaches lower than the second data the 3rd data, Programmable Logic Controller is adjusted control valve to the 3rd aperture lower than the second aperture; When user's heat surplus reaches lower than the 3rd data the 4th data, Programmable Logic Controller is adjusted control valve to the 4th aperture lower than the 3rd aperture; When user's heat surplus reaches lower than the 4th data the 5th data, Programmable Logic Controller is adjusted control valve to the 5th aperture lower than the 4th aperture; When user's heat surplus reaches lower than the 5th data the 6th data, Programmable Logic Controller is adjusted control valve to the 6th aperture lower than the 5th aperture; Finally in user's heat surplus, reach and approach in zero, Programmable Logic Controller is adjusted control valve and is closed completely.
Programmable Logic Controller is by the operation of the above-mentioned operate power of progressively closing control valve and reduction pump, can be the stopping progressively of heating, user just can feel that heating amount is in decline gradually like this, thereby makes its heat of knowing that you buy close on and be finished, and need to buy as early as possible.
Above-mentioned operation can complete in regular hour section, for example, in several days or in the week, completed, and user could feel the minimizing of heating amount gradually like this, thereby reminds him initiatively to buy heat.
Above-mentioned user's operation can realize by network, thereby realize without cassette heat charging administration system, realized transmitting without card that charge and heat supply network supplement with money, after paying the fees, hot user obtains the password of paying the fees of obtaining according to the number of paying the fees on the net, and in unit operation hypervisor, supplement with money within a certain period of time, supplement the rear amount of money and password with money and all lost efficacy, thereby greatly reduce the financial risks in heat supply network charge.
Certainly, user also can directly use Web bank to buy operation by real operation panel.
As preferably, described Programmable Logic Controller 18 carries out data with calorimeter 17 and is connected, described calorimeter 17 carries out data with inflow temperature sensor 11, leaving water temperature sensor 12 with flowmeter 10 and is connected, and calculates according to the flow of inflow temperature, leaving water temperature and the water measured the total amount of heat that inputs to user; By calculating, input user's total amount of heat and the contrast of the heat that each user expends, can calculate thermal loss rate, if loss late is excessive, should to system, carry out scale removal work in time, can also carry out according to thermal loss rate the cost of reasonable computation units of heat simultaneously.
Described Programmable Logic Controller 18 carries out data with control valve 9 and is connected, when the control valve 36 of radiator because the consumption of user's heat is complete or be about to consume complete and while causing aperture to change, now, Programmable Logic Controller 18 regulates the aperture of control valve 9 automatically according to the aperture of control valve 36, thereby the hot water of input heat exchanger 13 is changed accordingly, for example, reduce accordingly, to save the energy.
As one preferably, auxiliary heating equipment 32 is set on hot water feeding pipe, described auxiliary heating equipment 32 is connected with Programmable Logic Controller eighteen data, and the inflow temperature of the heat exchanger 13 that control able to programme is measured according to inflow temperature sensor 11 starts auxiliary heating equipment automatically.If the inlet temperature of calculating is less than predetermined value, Programmable Logic Controller 20 starts auxiliary heating equipment 7, with the water on heat hot water feed pipe.The main purpose that adopts auxiliary heating equipment be avoid because flue gas waste heat quantity not sufficient and the problem of the heat exchange quantity not sufficient that causes.The main cause of heat exchange quantity not sufficient is because entering the heat exchange quantity not sufficient of bypass flue gas causes, for example, for fear of cold end corrosion.
As the technical scheme that can replace, Programmable Logic Controller can start auxiliary heating equipment automatically by measuring the heat exchange amount of heat exchanger 13.If the heat exchange amount of heat exchanger 13, lower than certain numerical value, starts automatically.The heat exchange amount of heat exchanger can obtain by calorimeter 17.
As one preferably, auxiliary heating equipment is electric heating equipment.
As another, have choosing, auxiliary heating equipment is boiler.
Certainly, the present invention also provides a kind of radiator, and this kind of radiator can be used as an independent radiator product and protect.
Described hot user's radiator is finned tubular radiator, comprise upper header 20, lower collector pipe 23 and be connected upper header 20 and the finned tube 22 of lower collector pipe 23, described finned tube 22 comprises circular base tube 24 and the first fin 25, the second fin 28, the extended line that the first fin 25 and the second fin 28 are arranged on outside and the first fin 25 and second fin 28 of base tube 24 intersects at the central axis of base tube at the place, the center of circle of base tube 26, and the first fin 25 and the second fin 28 are symmetrical along the first plane B mirror image by base tube central axis; Described finned tube comprises the 3rd fin 30 and the 4th fin 29, described the 3rd fin 30, the 4th fin 29 are symmetrical with the first fin 25 and the second fin 28 mirror images respectively along the second plane C, and described the second plane C is vertical with the first plane B and pass through the central axis of base tube 24; Between described the first fin 25 and the second fin 28, the first brace 27 is set, it is circular arc type metallic plate that the second brace 31, the first braces 27 and the second brace 31 are set between described the 3rd fin 30 and the 4th fin 33; The central axes of the central axis of described circular arc-shaped metal plate and base tube 24; Described base tube is straight tube, and the central axis of described adjacent base tube is parallel to each other.
As one preferably, described heat exchanger 13 is heat-exchangers of the plate type.
As one preferably, as shown in Figure 5,6, the first fin of described radiator and the fin height of the second fin diminish to top gradually from the bottom of user's radiator.By such setting, can be so that in the flow process of air in the space of fin, gap 26 areas are more and more less, thereby make its flow velocity more and more faster, and chimney effect is more and more obvious, thereby strengthens heat exchange.
As one preferably, the amplitude that the first fin of described radiator and the fin height of the second fin diminish to top gradually from the bottom of user's radiator is more and more lower.Experiment showed, in radiator, by such setting, it is constant or become gradually large situation that heat transfer effect will obviously be better than the amplitude that changes.
As one preferably, the first fin of described radiator and the fin height of the second fin are parabolic structure to top from the bottom of user's radiator.This set is that fairshaped effect has been played in the variation of fin, reaches best heat transfer effect, because bottom extension goes out a part, makes more air enter gap simultaneously.
Two kinds of situations for Fig. 5 and Fig. 6, it is A that the fin of radiator still can adopt the angle between described the first fin and the second fin, the length of the first fin and the second fin is L, the outer radius of base tube is R, the satisfied formula of fin height H on axial along base tube, but consideration ease of processing, can finned tube be divided into several parts in short transverse, every part is taked average fin height H, but length L remains unchanged, adopt the mode of total length, by average fin height, determine included angle A.
Can certainly be directly by adopting average fin height, calculate an angle, along the height angle of fin, remain unchanged.
Certainly, in particular cases, because the difficulty of manufacturing, fin also not necessarily leaves no choice but meet the optimization formula of above-mentioned several parameters, also can be set to be convenient to the mode of manufacture, for example as shown in Figure 6, fin is the mode of straight line, remain unchanged, but circular arc closure plate is apart from the distance in the center of circle of finned tube base tube, along the height of base tube, constantly reduces highly always.
As preferably, circular arc closure plate is apart from the distance in the center of circle of finned tube base tube, and the streamlined variation along being parabolic in short transverse because bottom extension goes out a part, makes more air enter gap simultaneously
Certainly, the embodiment of Fig. 6, also can meet the formula of above-mentioned optimization, but manufactures cumbersome.
The material of base tube and fin is aluminium alloy preferably, and the mass percent of the component of described aluminium alloy is as follows: 1.4% Cu, 2.8% Mg, 3.2% Ag, 1.2% Mn, 0.42% Zr, 0.15% Fe, 1.18% Ti, 18.38% Si, 0.4% Cr, 1.1% Ni, all the other are Al.
The manufacture method of aluminium alloy is: adopt vacuum metallurgy melting, argon for protecting pouring becomes circle base, through 600 ℃ of homogenising, processes, and at 400 ℃, adopts and is hot extruded into bar, and then after 580 ℃ of solution hardening, at 200 ℃, carry out artificial aging processing.Thermal conductivity factor for being greater than 250W/ (m*k) under 50-70 degree celsius temperature.
The schematic diagram at alone family has been shown in Fig. 7-8.As shown in Figure 7, described system further comprises hot water feeding pipe 7, cold-water return pipe 8, control valve 9, inflow temperature sensor 11, leaving water temperature sensor 12, heat exchanger 13, hot user's flow pipe 14, hot user's return pipe 15, user's radiator, circulating pump 16, flowmeter 10, calorimeter 17, Programmable Logic Controller 18, described hot water feeding pipe 7 is connected with heat exchanger 13, control valve 9 is set on hot water feeding pipe 7, for regulating the flow of the hot water that enters heat exchanger 13, on the pipeline between control valve 9 and heat exchanger 13, inflow temperature sensor 11 is set, for measuring the inflow temperature of heat exchanger 13,
Heat exchanger 13 is connected with hot user's return pipe 15 with hot user's feed pipe 14, between hot user's feed pipe 14 and hot user's return pipe 15, connect hot user's radiator, the water of hot user's return pipe 15 by with heat exchanger 13 in the hot water that provides of steam-water heat exchanger carry out heat exchange, and then arrive in user's radiators and heat by hot user's feed pipe 14; Described circulating pump 16 is arranged on hot user's return pipe 15;
Heat exchanger 13 is connected with cold-water return pipe 8, and flowmeter 10 is set on cold-water return pipe 8, for detection of the flow of the water in cold-water return pipe 8; On the cold-water return pipe 8 between flowmeter 10 and heat exchanger 13, set out water temperature sensor, for measuring the leaving water temperature of heat exchanger 13;
Described calorimeter 17 carries out data with inflow temperature sensor 11, leaving water temperature sensor 12 with flowmeter 10 and is connected, and according to the flow of inflow temperature, leaving water temperature and the water measured, calculates hot user's the heat expending;
Described Programmable Logic Controller 18 carries out data with circulating pump 16, calorimeter 17 with control valve 10 and is connected, for kiln waste heat utilization system is controlled automatically; The data that calorimeter 17 is used user's heat pass to Programmable Logic Controller 18, the heat that Programmable Logic Controller 18 is bought according to user contrasts with the heat using at present, if heat is finished, Programmable Logic Controller 18 control and regulation valves cut out completely;
Hot user's feed temperature sensor (Fig. 7 is not shown) is set on hot user's feed pipe, and for detection of hot user's feed temperature, feed temperature sensor carries out data with Programmable Logic Controller and is connected; When Controlled by Programmable Controller control valve cuts out, water circulating pump is simultaneously out of service.
Preferably, Programmable Logic Controller calculates the remaining heat of user automatically, when user's heat surplus reaches the first data, Programmable Logic Controller is adjusted control valve to the first aperture lower than normal aperture, circulating pump is adjusted to the first power lower than normal operate power simultaneously; When user's heat surplus reaches lower than first data the second data, Programmable Logic Controller is adjusted control valve to the second aperture lower than the first aperture, circulating pump is adjusted to the second power lower than the first power simultaneously; When user's heat surplus reaches lower than the second data the 3rd data, Programmable Logic Controller is adjusted control valve to the 3rd aperture lower than the second aperture, circulating pump is adjusted to the 3rd power lower than the second power simultaneously; When user's heat surplus reaches lower than the 3rd data the 4th data, Programmable Logic Controller is adjusted control valve to the 4th aperture lower than the 3rd aperture, circulating pump is adjusted to the 4th power lower than the 3rd power simultaneously; When user's heat surplus reaches lower than the 4th data the 5th data, Programmable Logic Controller is adjusted control valve to the 5th aperture lower than the 4th aperture, circulating pump is adjusted to the 5th power lower than the 4th power simultaneously; When user's heat surplus reaches lower than the 5th data the 6th data, Programmable Logic Controller is adjusted control valve to the 6th aperture lower than the 5th aperture, circulating pump is adjusted to the 6th power lower than the 5th power simultaneously; Finally in user's heat surplus, reach and approach in zero, Programmable Logic Controller is adjusted control valve and is closed completely, stops the operation of circulating pump simultaneously.
Programmable Logic Controller is by the operation of the above-mentioned operate power of progressively closing control valve and reduction pump, can be the stopping progressively of heating, user just can feel that heating amount is in decline gradually like this, thereby makes its heat of knowing that you buy close on and be finished, and need to buy as early as possible.
The embodiment other guide of Fig. 7-8 is identical with the embodiment content of Fig. 1-2, is not described further.
Although the present invention discloses as above with preferred embodiment, the present invention is not defined in this.Any those skilled in the art, without departing from the spirit and scope of the present invention, all can make various changes or modifications, so protection scope of the present invention should be as the criterion with claim limited range.

Claims (6)

1. a kiln waste heat utilization system, described system comprises stove, flue collector, bypass flue and air-water heat exchanger, the flue gas that described kiln produces enters air-water heat exchanger by bypass flue entrance, and the outlet of the flue gas after heat exchange by bypass flue flows into into the laggard row of flue collector discharges;
Described system further comprises hot water feeding pipe, cold-water return pipe, control valve, heat exchanger, hot user's flow pipe, hot user's return pipe, user's radiator, circulating pump, flowmeter, calorimeter, Programmable Logic Controller, described air-water heat exchanger connects hot water feeding pipe and cold-water return pipe, hot water feeding pipe is connected with heat exchanger, control valve is set on hot water feeding pipe, for regulating the hot water amount who enters heat exchanger;
Heat exchanger is connected with hot user's return pipe with hot user's feed pipe, between hot user's feed pipe and hot user's return pipe, connect hot user's radiator, the water of hot user's return pipe by with heat exchanger in hot water carry out heat exchange, and then arrive in user's radiator and heat by hot user's feed pipe; Described circulating pump be arranged on user's radiator and and heat exchanger between hot user's return pipe on;
Described hot user's radiator is a plurality of of parallel connection, on the outlet pipe of each hot user's radiator, flowmeter is set, for detection of the flow of the water in hot user's radiator; The water inlet of each hot user's radiator and delivery port arrange inflow temperature sensor and leaving water temperature sensor, for measuring the Inlet and outlet water temperature of hot user's radiator; User's control valve is set on the water inlet pipe of each hot user's radiator;
Described calorimeter carries out data with inflow temperature sensor, leaving water temperature sensor and flowmeter and is connected, and according to the flow of inflow temperature, leaving water temperature and the water measured, calculates hot user's the heat expending;
Described Programmable Logic Controller carries out data with calorimeter and control valve and is connected, for kiln waste heat utilization system is controlled automatically; The data that calorimeter is used user's heat pass to Programmable Logic Controller, and the heat that Programmable Logic Controller is bought according to user contrasts with the heat using at present, if heat is finished, Controlled by Programmable Controller control valve cuts out completely.
2. kiln waste heat utilization system as claimed in claim 1, it is characterized in that, Programmable Logic Controller calculates the remaining heat of user automatically, and when user's heat surplus reaches the first data, Programmable Logic Controller is adjusted control valve to the first aperture lower than normal aperture; When user's heat surplus reaches lower than first data the second data, Programmable Logic Controller is adjusted control valve to the second aperture lower than the first aperture; When user's heat surplus reaches lower than the second data the 3rd data, Programmable Logic Controller is adjusted control valve to the 3rd aperture lower than the second aperture; When user's heat surplus reaches lower than the 3rd data the 4th data, Programmable Logic Controller is adjusted control valve to the 4th aperture lower than the 3rd aperture; When user's heat surplus reaches lower than the 4th data the 5th data, Programmable Logic Controller is adjusted control valve to the 5th aperture lower than the 4th aperture; When user's heat surplus reaches lower than the 5th data the 6th data, Programmable Logic Controller is adjusted control valve to the 6th aperture lower than the 5th aperture; Finally in user's heat surplus, reach and approach in zero, Programmable Logic Controller is adjusted control valve and is closed completely.
3. a kiln waste heat utilization system, described system comprises stove, flue collector, bypass flue and air-water heat exchanger, the flue gas that described kiln produces enters air-water heat exchanger by bypass flue entrance, and the outlet of the flue gas after heat exchange by bypass flue flows into into the laggard row of flue collector discharges;
Described system further comprises hot water feeding pipe, cold-water return pipe, control valve, inflow temperature sensor, heat exchanger, Programmable Logic Controller, described air-water heat exchanger connects hot water feeding pipe and cold-water return pipe, hot water feeding pipe is connected with heat exchanger, control valve is set on hot water feeding pipe, for regulating the hot water amount who enters heat exchanger, inflow temperature sensor is set on the pipeline between control valve and heat exchanger, for measuring the inflow temperature of heat exchanger;
Heat exchanger is connected with hot user's return pipe with hot user's feed pipe, between hot user's feed pipe and hot user's return pipe, connect hot user's radiator, the water of hot user's return pipe by with heat exchanger in the hot water that provides of heating plant carry out indirect heat exchange, and then arrive in user's radiator and heat by hot user's feed pipe; Described circulating pump be arranged on user's radiator and and heat exchanger between hot user's return pipe on;
Between the bypass flue entrance of flue collector and bypass flue outlet, flue collector control valve is set, for regulating the exhaust gas volumn of flue collector, bypass flue control valve is set on bypass flue simultaneously, regulate the exhaust gas volumn of bypass flue;
Described system further comprises flue temperature sensor, and described flue temperature sensor setting is in the downstream of the outlet of the bypass flue of flue collector, for measuring the temperature of discharge flue gas; Described system comprises Programmable Logic Controller, Programmable Logic Controller carries out data with temperature sensor, flue collector control valve and bypass flue control valve and is connected, and Programmable Logic Controller is adjusted the aperture of flue collector control valve and bypass flue control valve automatically according to the exhaust gas temperature of temperature sensor measurement.
4. a kiln waste heat utilization system, described system comprises stove, flue collector, bypass flue and air-water heat exchanger, the flue gas that described kiln produces enters air-water heat exchanger by bypass flue entrance, carry out heat exchange with the water from cold-water return pipe in air-water heat exchanger, after water heating, enter hot water feeding pipe, hot water feeding pipe is connected with heat exchanger, and the water in radiator return pipe enters in heat exchanger and heats;
The first control valve is set, to regulate the hot water entering in heat exchanger on hot water feeding pipe;
The second control valve is set on the inlet pipeline of radiator, Programmable Logic Controller carries out data with the first control valve and the second control valve and is connected, when the first control valve opening changes, the aperture of the second control valve changes accordingly, thereby the hot water of inputting heat exchanger is changed accordingly.
5. a kiln waste heat utilization system, described system comprises stove, flue collector, bypass flue and air-water heat exchanger, the flue gas that described kiln produces enters air-water heat exchanger by bypass flue entrance, and the outlet of the flue gas after heat exchange by bypass flue flows into into the laggard row of flue collector discharges, described system further comprises hot water feeding pipe, cold-water return pipe, control valve, inflow temperature sensor, leaving water temperature sensor, heat exchanger, hot user's flow pipe, hot user's return pipe, user's radiator, circulating pump, flowmeter, calorimeter, Programmable Logic Controller, described air-water heat exchanger connects hot water feeding pipe and cold-water return pipe, hot water feeding pipe is connected with heat exchanger, control valve is set on hot water feeding pipe, for regulating the hot water amount who enters heat exchanger, inflow temperature sensor is set on the pipeline between control valve and heat exchanger, for measuring the inflow temperature of heat exchanger,
Heat exchanger is connected with hot user's return pipe with hot user's feed pipe, between hot user's feed pipe and hot user's return pipe, connect hot user's radiator, the water of hot user's return pipe by with heat exchanger in the hot water that provides of heating plant carry out indirect heat exchange, and then arrive in user's radiator and heat by hot user's feed pipe; Described circulating pump be arranged on user's radiator and and heat exchanger between hot user's return pipe on;
Heat exchanger is connected with cold-water return pipe, on cold-water return pipe, flowmeter is set, for detection of the flow of the water in cold-water return pipe; On the cold-water return pipe between flowmeter and heat exchanger, set out water temperature sensor, for measuring the leaving water temperature of heat exchanger;
Described calorimeter carries out data with inflow temperature sensor, leaving water temperature sensor and flowmeter and is connected, and according to the flow of inflow temperature, leaving water temperature and the water measured, calculates hot user's the heat expending;
Described Programmable Logic Controller carries out data with circulating pump, calorimeter and control valve and is connected, for kiln waste heat utilization system is controlled automatically; The data that calorimeter is used user's heat pass to Programmable Logic Controller, the heat that Programmable Logic Controller is bought according to user contrasts with the heat using at present, if heat is finished, Controlled by Programmable Controller control valve cuts out completely, and water circulating pump is out of service simultaneously.
6. kiln waste heat utilization system as claimed in claim 5, Programmable Logic Controller calculates the remaining heat of user automatically, when user's heat surplus reaches the first data, Programmable Logic Controller is adjusted control valve to the first aperture lower than normal aperture, circulating pump is adjusted to the first power lower than normal operate power simultaneously; When user's heat surplus reaches lower than first data the second data, Programmable Logic Controller is adjusted control valve to the second aperture lower than the first aperture, circulating pump is adjusted to the second power lower than the first power simultaneously; When user's heat surplus reaches lower than the second data the 3rd data, Programmable Logic Controller is adjusted control valve to the 3rd aperture lower than the second aperture, circulating pump is adjusted to the 3rd power lower than the second power simultaneously; When user's heat surplus reaches lower than the 3rd data the 4th data, Programmable Logic Controller is adjusted control valve to the 4th aperture lower than the 3rd aperture, circulating pump is adjusted to the 4th power lower than the 3rd power simultaneously; When user's heat surplus reaches lower than the 4th data the 5th data, Programmable Logic Controller is adjusted control valve to the 5th aperture lower than the 4th aperture, circulating pump is adjusted to the 5th power lower than the 4th power simultaneously; When user's heat surplus reaches lower than the 5th data the 6th data, Programmable Logic Controller is adjusted control valve to the 6th aperture lower than the 5th aperture, circulating pump is adjusted to the 6th power lower than the 5th power simultaneously; Finally in user's heat surplus, reach and approach in zero, Programmable Logic Controller is adjusted control valve and is closed completely, stops the operation of circulating pump simultaneously.
CN201410146686.5A 2014-04-14 2014-04-14 Multiuser-oriented automatic measuring and controlling energy-saving kiln waste heat utilization system Expired - Fee Related CN103940249B (en)

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CN201510115028.4A CN104697347B (en) 2014-04-14 2014-04-14 The using residual heat from kiln furnace system that automatic control ancillary heating equipment starts
CN201510116691.6A CN104713379B (en) 2014-04-14 2014-04-14 Based on the using residual heat from kiln furnace system of exhaust gas temperature Intelligent adjustment flue control valve opening
CN201410146686.5A CN103940249B (en) 2014-04-14 2014-04-14 Multiuser-oriented automatic measuring and controlling energy-saving kiln waste heat utilization system
CN201510115030.1A CN104713376B (en) 2014-04-14 2014-04-14 The using residual heat from kiln furnace system that hot water amount in input heat exchanger controls automatically
CN201510116678.0A CN104713378B (en) 2014-04-14 2014-04-14 The using residual heat from kiln furnace system of Based Intelligent Control user's heat amount
CN201510115662.8A CN104713377B (en) 2014-04-14 2014-04-14 According to the using residual heat from kiln furnace system of heat exchange amount Based Intelligent Control electric heating equipment

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CN201510115028.4A Division CN104697347B (en) 2014-04-14 2014-04-14 The using residual heat from kiln furnace system that automatic control ancillary heating equipment starts
CN201510116691.6A Division CN104713379B (en) 2014-04-14 2014-04-14 Based on the using residual heat from kiln furnace system of exhaust gas temperature Intelligent adjustment flue control valve opening
CN201510115030.1A Division CN104713376B (en) 2014-04-14 2014-04-14 The using residual heat from kiln furnace system that hot water amount in input heat exchanger controls automatically
CN201510116678.0A Division CN104713378B (en) 2014-04-14 2014-04-14 The using residual heat from kiln furnace system of Based Intelligent Control user's heat amount

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CN201510115662.8A Expired - Fee Related CN104713377B (en) 2014-04-14 2014-04-14 According to the using residual heat from kiln furnace system of heat exchange amount Based Intelligent Control electric heating equipment
CN201410146686.5A Expired - Fee Related CN103940249B (en) 2014-04-14 2014-04-14 Multiuser-oriented automatic measuring and controlling energy-saving kiln waste heat utilization system
CN201510115030.1A Expired - Fee Related CN104713376B (en) 2014-04-14 2014-04-14 The using residual heat from kiln furnace system that hot water amount in input heat exchanger controls automatically
CN201510115028.4A Expired - Fee Related CN104697347B (en) 2014-04-14 2014-04-14 The using residual heat from kiln furnace system that automatic control ancillary heating equipment starts
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CN112629304A (en) * 2020-12-17 2021-04-09 国网河北省电力有限公司电力科学研究院 Coal-fired flue gas waste heat recovery device and method

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CN104501610A (en) * 2015-01-11 2015-04-08 山东理工大学 Cloud computation based tunnel kiln waste heat intelligent utilization system
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CN112432536A (en) * 2020-11-30 2021-03-02 奇瑞汽车股份有限公司 Comprehensive utilization system for waste gas and waste heat of drying furnace in automobile coating workshop and working method thereof

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