CN103938506B - Medium-and low-speed maglev system track F rail joint design - Google Patents

Medium-and low-speed maglev system track F rail joint design Download PDF

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CN103938506B
CN103938506B CN201410203178.6A CN201410203178A CN103938506B CN 103938506 B CN103938506 B CN 103938506B CN 201410203178 A CN201410203178 A CN 201410203178A CN 103938506 B CN103938506 B CN 103938506B
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rail
main
joint design
limit buckle
longitudinal
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CN103938506A (en
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李艳
蔡文锋
颜华
林红松
张雷
余浩伟
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China Railway Eryuan Engineering Group Co Ltd CREEC
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China Railway Eryuan Engineering Group Co Ltd CREEC
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Abstract

Medium-and low-speed maglev system track F rail joint design, to simplify joint design, be convenient to install and processing, and can voluntarily centering reset F rail joint design, substantially increase the section of track lay efficiency, decrease F rail maintenance cost.Arrange at the main top of F rail link outside between leg and interior leg the connection boss sunk relative to end face, longitudinal front end of this connection boss has the main limit buckle crossed out; Outside described secondary F rail, the bottom surface at longitudinal two ends is provided with the cavity corresponding with connecting boss, and the outer end of cavity has the secondary limit buckle laterally inside contracted, and on the roof of cavity, lateral separation offers the elongated hole groove of two longitudinal extensions; The bolt being set with floor clip makes the formation of F rail, secondary F rail removably connect in these two elongated hole grooves, arranges in the both sides connecting boss the resilient return member that its two ends act on main limit buckle, secondary limit buckle respectively.

Description

Medium-and low-speed maglev system track F rail joint design
Technical field
The present invention relates to medium-and low-speed maglev Rail Transit System, particularly a kind of medium-and low-speed maglev system track F rail joint design.
Background technology
Medium-and low-speed maglev track traffic adopts the attractive suspension of normal conducting magnetic iron and guiding technique, by the electromagnetic attraction between the U-shaped electromagnet on vehicle suspension frame and F shaped steel rail, realizes suspension and the guiding of vehicle.The medium-and low-speed maglev track structure of current domestic existing application, main employing steel tie pattern, track primarily of the part such as tablet, F rail, expansion coupling, connector and securing member, H profile steel sleeper, fastener system, railway roadbed (track) composition, is that whole unit is mated formation with the section of track from top to bottom.F rail, steel tie and tablet are assembled into the section of track in factory or Assembling base, and the section of track is coupled together by F rail joint design at the scene, to ensure vertical, the horizontal temperature difference telescopic displacement regulated quantity longitudinally enough to neutralization of track.The design of F rail joint design need take into full account the characteristic of expanding with heat and contract with cold of magnetic levitation track, F rail irregularity requires, the convenience of train stability sexual demand and operation maintenance, the key that the bonding strength of F rail joint design, stability and reliability are train safe, steadily and fast run.
Domestic and international multiple mechanism all expands the design and researchp of F rail jointing, with Japan and Chinese research mechanism in the majority, Japan Patent JP04-153401, JP2003-184006, US Patent No. 5199674A, Chinese patent CN200710094043.0, CN201210541691.7, CN201220135832.0 etc. openly propose the joint of multiple different types.
Japan Patent JP04-153401 and US Patent No. 5199674 disclosed a kind of F rail joint design that can be connected switch area track and track with small-radius curve in 1992 with 1993 respectively, devise a secondary F rail and the relatively independent linked vector graph of two main F rails, and certain corner can be maintained between major-minor F rail, connect to realize curve track.This patent structure at home and abroad medium-and low-speed maglev test wire has application with runing on line.
Japan Patent JP2003-184006 disclosed a kind of modified node method to patent JP04-153401 in 2003, be mainly used in the connection of curve track, adopt " well " Zee bar steel Z sleeper and 2 secondary F rail syndetons to adapt to larger rail telescopic amount and curve track coupling stiffness.The application of this patent structure is also more extensive.
Chinese patent CN200710094043.0 disclosed a kind of F rail joint design of circular arc end face in 2009, devise circular arc face type concave inlaid face, to adapt to by the low speed magnetic floating system of action-oriented form at two sections of F rail end faces.This patent structure also can realize the elongation adjustment that track switch turns to.
Chinese patent CN201220135832.0 disclosed a kind of rail joint structure of the centering auxiliary connection be made up of boss, groove in 2012, main F rail and secondary F rail adopt 4 screws to realize being connected by connecting hole and link slot.This structure is provided with the auxiliary connection that automatically resets be made up of reset hole in major-minor F rail junction, utilize coordinating of elasticity reset device and reset hole, realize the self-return of F rail.
Chinese patent CN201210541691.7 disclosed a kind of boss and groove auxiliary connection jointing in 2013, secondary F rail devises interior pole abdomen groove and outer pole abdomen groove, main F rail devises interior pole abdomen boss, outer pole abdomen boss, and realized the adjustment of temperature difference stroke by the link slot on groove.
Joint design described above, all can meet the connection request of medium-and low-speed maglev track in theory, but still there is the situation of joint bonding strength, torsional rigidity and restraining ability deficiency, easily cause the decline of track overall precision, affect vehicle operating, increase the cost of operation maintenance.
At home existing dropped into actual tests line or operation line track jointing in, be used in the double joint structure on rectilinear orbit, i.e. existing JII type joint design (as shown in Figure 1).Main F rail machined band screw boss and longitudinal spacing button, and on wing rail, has welded two pieces of wing rail cushion blocks, with the placement of matching pair F rail; Utilize pressing plate and attachment screw to be connected on main F rail by the secondary F rail that band groove and longitudinal spacing are buckled, realize the connection of track.In operation process, once there is the situation that between major-minor F rail, vertical irregularity (discrepancy in elevation) exceeds standard in this structure place, cause its straight line motor induction coil and tablet gap too small, there is the collision of induction coil and tablet; Vehicle, at non-suspended state, when utilizing emergent support wheel to move ahead, whenever support wheel rolls through rail gap, all will bear larger rail gap and impact, and because of secondary F rail curtailment, causes vehicle to bear twice impact shock impact at short notice, affect vehicle suspension and control; 4, secondary F rail two ends screw is applied to the pressure of pressing plate, is comparatively hard to keep consistent in jiont treatment with practice process, thus causes the easy sideslip of secondary F rail, forms single excessive joint gap, affects vehicle driving.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of medium-and low-speed maglev system track F rail joint design, to simplify joint design, be convenient to install and processing, and can voluntarily centering reset F rail joint design, substantially increase the section of track and lay efficiency, decrease F rail maintenance cost.
The technical solution adopted for the present invention to solve the technical problems is:
Medium-and low-speed maglev system track F rail joint design of the present invention, comprise its two ends respectively F rail link main with a section form the secondary F rail be connected, it is characterized in that: the described main top of F rail link outside between leg and interior leg arranges the connection boss sunk relative to end face, and longitudinal front end of this connection boss has the main limit buckle crossed out; Outside described secondary F rail, the bottom surface at longitudinal two ends is provided with the cavity corresponding with connecting boss, and the outer end of cavity has the secondary limit buckle laterally inside contracted, and on the roof of cavity, lateral separation offers the elongated hole groove of two longitudinal extensions; The bolt being set with floor clip makes the formation of F rail, secondary F rail removably connect in these two elongated hole grooves, arranges in the both sides connecting boss the resilient return member that its two ends act on main limit buckle, secondary limit buckle respectively.
Described main F rail link is fixedly installed the contiguous block longitudinally stretched out in wing rail bottom surface, this contiguous block offers the elongated hole groove of longitudinal extension, and the bolt being set with floor clip makes the formation of main F rail, secondary F rail removably connect in this elongated hole groove.
The invention has the beneficial effects as follows, the locate mode of major-minor F tread portion limit buckle and the design of limit buckle Elastic reposition element, effectively release the longitudinal extension distortion that main F rail causes because of the temperature difference, and achieve the longitudinal centering performance of secondary F rail voluntarily, avoid the overall offset phenomenon that secondary F rail causes because joint, two ends screw in compression power is different with contact surface frictional force; Increase the overall torsional rigidity of secondary F rail, be beneficial to the control of joint smooth degree.Make major-minor F rail center line can shape at a certain angle, dexterously the straight line counterbore groove of secondary F rail and the straight line slotted eye of wing rail contiguous block are used the free-extension of release profiles section F rail by Anti-rotating grommet, substantially do not affect the regulation of rail gap amount of this structure on curve, the rail gap change of 20 ~ 40mm can be adapted to; Structure is simple, be convenient to install and processing, and is easy to safeguard, greatly can improve the section of track and lay efficiency, reduce investment and operation maintenance cost.
Accompanying drawing explanation
This manual comprises following seven width accompanying drawings:
Fig. 1 is the schematic diagram of existing medium-and low-speed maglev system track F rail JII type joint design;
Fig. 2 is the stereogram of medium-and low-speed maglev system track F rail joint design of the present invention;
Fig. 3 is the three-dimensional exploded view of medium-and low-speed maglev system track F rail joint design of the present invention;
Fig. 4 is the stereogram of main F rail in medium-and low-speed maglev system track F rail joint design of the present invention;
Fig. 5 is the top view of secondary F rail in medium-and low-speed maglev system track F rail joint design of the present invention;
Fig. 6 is the top view of medium-and low-speed maglev system track F rail joint design curved section of the present invention;
Fig. 7 is the stereogram of medium-and low-speed maglev system track F rail joint design straightway of the present invention;
Component name shown in figure and corresponding mark: main F rail 10, outer leg 101, interior leg 102, wing rail 103, boss 11, main limit buckle 12, contiguous block 13, elongated hole groove 131; Secondary F rail 20, elongated hole groove 21, cavity 22, secondary limit buckle 23, rail gap through hole 24; Resilient return member 30.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
With reference to Fig. 2, medium-and low-speed maglev system track F rail joint design of the present invention, comprise its two ends respectively F rail 10 link main with a section form the secondary F rail 20 be connected.With reference to Fig. 3 and Fig. 4, the described main top of F rail 10 link outside between leg 101 and interior leg 102 arranges the boss 11 sunk relative to end face, and longitudinal front end of this connection boss 11 has the main limit buckle 12 crossed out.With reference to Fig. 3 and Fig. 5, outside described secondary F rail 20, the bottom surface at longitudinal two ends is provided with the cavity 22 corresponding with connecting boss 11, the outer end of cavity 22 has the secondary limit buckle 23 laterally inside contracted, and on the roof of cavity 22, lateral separation offers the elongated hole groove 21 of two longitudinal extensions.With reference to Fig. 3, the bolt being set with floor clip makes the formation of F rail 10, secondary F rail 20 removably connect in these two elongated hole grooves 21, arranges in the both sides connecting boss 11 resilient return member 30 that its two ends act on main limit buckle 12, secondary limit buckle 23 respectively.
With reference to Fig. 4, connect on boss 11 and be provided with two positions screwed hole corresponding with two elongated hole grooves 21, these two screwed holes try one's best layout in connection boss 11 both sides, and spacing strengthens with the torsional rigidity strengthening secondary F rail 20.The 2 main limit buckles 12 in place that on main F rail, horizontal direction is arranged, the headroom of main F rail 10 can be made full use of on the one hand, and do not affect the functional requirement of suspend control to the outer leg 101 of F rail, interior leg 102, the reliability that two sections of main F rails 10 longitudinally connect can also be strengthened on the other hand.This boss and F rail, still in one, ensure that the integrality of the rail level of the required detection of levitation gap sensor.With reference to Fig. 4, devise escape at main limit buckle 12 root, increase elastic reset member 30 with main limit buckle 12 in the contact area of longitudinal direction, also reduce the difficulty of processing of main limit buckle 12 simultaneously.For avoiding stress to concentrate, and protecting operating personnel's safety, connecting boss 11 root and protuberance correspondingly designs corners and fillets at main F rail 10.
With reference to Fig. 3 and Fig. 5, secondary limit buckle 23 on secondary F rail 20, mainly coordinates with the main limit buckle 12 of the limit of main F rail 10, and is laterally leaving certain gap, realize reliable longitudinal spacing between main F rail 10, secondary F rail 20 on the one hand, limit longitudinal extension amount excessive on main F rail 10; Meet the rotation demand between the main F rail 10 of accommodation curve section connection, secondary F rail 20 on the other hand.The compressible amount of resilient return member 30 at least should reach the pre-allowance of rail gap of joint, elastic reset member component 30 both can absorb the longitudinal extension energy of main F rail 10, secondary F rail 20, the longitudinal centering of secondary F rail 20 can also be realized, avoid the overall offset phenomenon that secondary F rail 20 causes because joint, two ends screw in compression power is different with contact surface frictional force.The determination of secondary F rail 20 longitudinal length, in conjunction with medium-and low-speed maglev system suspension controller control strategy and requirement, should also need binding curve orbital characteristics (sweep etc.) and joint geographic layout information.
With reference to Fig. 5, the top of described cavity 22 the inner offers rail gap through hole 24.The setting of rail gap through hole 24 is not mainly in order to affect the Data Source of levitation gap sensor, namely when levitation gap sensor is by joint, its test surface situation can only have two kinds, a kind of is the soffit (reflection actual real levitation gap) of main F rail 10, another kind is cannot the through hole of feedback signal, thus ensure that the unicity of sensor signal, be convenient to the design of suspension controller.Also devise escape at secondary F rail 20 secondary limit buckle 23 root, increase the contact area of resilient return member 30 end face and secondary limit buckle 23 as far as possible.And also devise corresponding corners and fillets in positions such as the root of secondary F rail 10 cavity 22 and protuberances, to avoid stress to concentrate, meet joint design practicality.The setting of main F rail 10, secondary F rail 20 protuberance chamfering, is also beneficial to secondary F rail when using on curve track, strengthens the deflection angle between major-minor F rail.
With reference to Fig. 3 and Fig. 5, described main F rail 10 link is fixedly installed the contiguous block 13 longitudinally stretched out in wing rail 103 bottom surface, this contiguous block 13 offers the elongated hole groove 131 of longitudinal extension, the bolt being set with floor clip makes the formation of main F rail 10, secondary F rail 20 removably connect in this elongated hole groove 131, thus increase the overall torsional rigidity of secondary F rail 20, and control joint smooth degree better.
With reference to Fig. 6, the present invention may be used for the connection of curve track section.On curve track, define angle α between secondary F rail 20 center line and main F rail 10 center line, angular dimension can regulate etc. according to line feature (sweep, joint geographic layout information).
The present invention, on the layout type of F rail wing rail place rail gap, devises two kinds of seam arrangements, and all more existing parallel arrangement mode has had very large change.
With reference to Fig. 7, the first joint layout's mode adopts right angle rail gap transition structure, namely described wing rail 103 longitudinal terminal surface and corresponding secondary F rail 20 inner side end are the right-angle folding face of matching, when support wheel scrolls through this rail gap along the longitudinal direction at design attitude (suspension rack does not produce the situation of lateral shift), first main F rail 10 and half roller contact, and bear its rolling and move ahead; Treat that wheel rolls across rail gap, namely can bear second half wheel by secondary F rail 20 to move ahead, thus when making support wheel cross rail gap, the impingement area of support wheel only has half support wheel width, alleviate the situation of the contact surface sudden change that support wheel faces at rail gap place, the impact shock that support wheel bears can be reduced.The transverse movement amount allowed when suspension rack is less than support wheel width one half, and the mentality of designing of this rail gap transition structure is all effective, and only the support wheel area that bears of two sections of right angle changeover portions is different, is also to alleviate the impact that existing parallel seams causes.
With reference to Fig. 2, described wing rail 103 longitudinal terminal surface and corresponding secondary F rail 20 inner side end are the face, oblique angle of matching.When support wheel scrolls through this rail gap, the change of wing rail 103 contact plane of support wheel and main F rail 10 is gradual changes, increase gradually, support wheel contact surface can be reduced largely and to suddenly change the impact shock caused, effectively reduce vibration when support wheel crosses rail gap.When there is transverse movement bigger than normal for vehicle suspension frame entirety, the gradual effect of the contact surface of this transition structure to emergent support wheel is still effective.
Some principles of the above medium-and low-speed maglev system track F rail joint design of the present invention that just explains through diagrams, be not the present invention to be confined to shown in and in described concrete structure and the scope of application, therefore every corresponding modify of being likely utilized and equivalent, all belong to the scope of the claims that the present invention applies for.

Claims (4)

1. medium-and low-speed maglev system track F rail joint design, comprise its two ends respectively F rail (10) link main with a section form the secondary F rail (20) be connected, it is characterized in that: the described main top of F rail (10) link outside between leg (101) and interior leg (102) arranges the boss (11) sunk relative to end face, and longitudinal front end of this connection boss (11) has the main limit buckle (12) crossed out; The bottom surface at longitudinal two ends, described secondary F rail (20) outside is provided with the cavity (22) corresponding with connecting boss (11), the outer end of cavity (22) has the secondary limit buckle (23) laterally inside contracted, and on the roof of cavity (22), lateral separation offers the elongated hole groove (21) of two longitudinal extensions; The bolt being set with floor clip makes the formation of F rail (10), secondary F rail (20) removably connect in these two elongated hole grooves (21), arranges in the both sides connecting boss (11) resilient return member (30) that its two ends act on main limit buckle (12), secondary limit buckle (23) respectively.
2. medium-and low-speed maglev system track F rail joint design as claimed in claim 1, it is characterized in that: described main F rail (10) link is fixedly installed the contiguous block (13) longitudinally stretched out in wing rail (103) bottom surface, this contiguous block (13) offers the elongated hole groove (131) of longitudinal extension, the bolt being set with floor clip makes the formation of F rail (10), secondary F rail (20) removably connect in this elongated hole groove (131).
3. medium-and low-speed maglev system track F rail joint design as claimed in claim 1, is characterized in that: the top of described cavity (22) the inner offers rail gap through hole (24).
4. medium-and low-speed maglev system track F rail joint design as claimed in claim 2, is characterized in that: described wing rail (103) longitudinal terminal surface and corresponding secondary F rail (20) inner side end are the face, oblique angle or right-angle folding face of matching.
CN201410203178.6A 2014-05-14 2014-05-14 Medium-and low-speed maglev system track F rail joint design Active CN103938506B (en)

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