CN103938338A - Fine denier anti-ultraviolet fabric and production method thereof - Google Patents
Fine denier anti-ultraviolet fabric and production method thereof Download PDFInfo
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- CN103938338A CN103938338A CN201410111481.3A CN201410111481A CN103938338A CN 103938338 A CN103938338 A CN 103938338A CN 201410111481 A CN201410111481 A CN 201410111481A CN 103938338 A CN103938338 A CN 103938338A
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Abstract
The invention relates to fine denier anti-ultraviolet fabric and a production method thereof. The production method of the fine denier anti-ultraviolet fabric comprises the followings steps of (1) yarn preparation, (2) gray fabric weaving, (3) dying, (4) shaping and (5) press polishing, wherein in the step (1), fine denier yarns are adopted both in the warp direction and the weft direction; in the step (2), the prepared yarns are woven into gray fabric through weaving equipment; in the step (3), after the gray fabric is dyed in a dying machine, the gray fabric is dried through a dryer; in the step (4), the dyed fabric is steeped in a steeping tank containing steeping liquid and then dried; in the step (5), press polishing processing is conducted on the shaped and dried fabric through a glazing press. According to the production method, the coating procedure is omitted, pollution is reduced, energy is saved, consumption is lowered, environmental protection is facilitated and the cost is lowered. The fine denier anti-ultraviolet fabric is obtained through a special shaping technology, and the fine denier anti-ultraviolet fabric in various colors from shallow to deep has the advantages of being light, thin and capable of resisting ultraviolet rays directly. The purposes of fine denier yarn fabric and particularly 20D fine denier fabric are increased and the field of light, thin and efficient anti-ultraviolet fabric is developed.
Description
Technical field
The present invention relates to a kind of fabric and production method thereof, relate in particular to a kind of anti-ultraviolet fabric and production method thereof.
Background technology
On market, existing ultraviolet-resistant fabric need reach certain thickness conventionally, stops penetrability and the reflectivity of solar ultraviolet, but can increase fabric thickness, affects ready-made clothes weight, reduces wearing comfort.In recent years, although also there are some companies to release the cloister fabric with anti-ultraviolet function, but it is to reach preventing ultraviolet effect by coating technology, coating operation can produce certain pollution to environment on the one hand, increase cost, this technology is produced its antiultraviolet index of fabric obtaining and is also only had 30+ on the other hand, and color is generally dark system, belongs to general ultraviolet-resistant fabric.
Summary of the invention
The present invention has overcome the deficiencies in the prior art, and one of technical problem to be solved by this invention is to provide a kind of production method of thin red Buddhist nun's anti-ultraviolet fabric.
Two of technical problem to be solved by this invention is to provide a kind of thin red Buddhist nun's anti-ultraviolet fabric.
For achieving the above object, the technical solution used in the present invention is: a kind of production method of thin red Buddhist nun's anti-ultraviolet fabric, it is characterized in that, and comprise the steps:
(1) preparation of yarn: all adopt thin red Buddhist nun's yarn through broadwise;
(2) weaving grey cloth: ready yarn is woven into grey cloth by the equipment of weaving cotton cloth;
(3) dyeing; After grey cloth dyes in dyeing machine through oven for drying;
(4) sizing: cloth after dyeing is flooded in the dipping tank that maceration extract is housed, dry afterwards;
(5) press polish: the fabric after shaping and drying carries out press polish processing through calender;
Described maceration extract is made up of by weight following component:
Preferably, the specification of described yarn is 20D, and single thread F counts scope 10-30.
Preferably, when weaving grey cloth, select suitable organizational form, make the coverage coefficient of described grey cloth reach 70-90%.
Preferably, when weaving grey cloth, control through close scope: 220T/inch-260T/inch filling density scope: 160T/inch-200T/inch.
Preferably, in described fixating shape step, after dyeing, the dip time of cloth in maceration extract is 10-30 second, and stoving temperature is 150-180 DEG C, cures time 30-60s.
Preferably, in described press polish step, control temperature: 150 DEG C-180 DEG C, pressure: 220N-290N.
In addition, the present invention also provides a kind of thin red Buddhist nun's anti-ultraviolet fabric, adopts said method to be prepared from.
Preferably, the UPF value >=50+ of described thin red Buddhist nun's anti-ultraviolet fabric.
Preferably, UVA transmissivity≤5% of described thin red Buddhist nun's anti-ultraviolet fabric.
The invention solves the defect existing in background technology, there is following beneficial effect:
1. thin red Buddhist nun's anti-ultraviolet fabric of the present invention, obtains through special setting process, and multiple color from shallow to deep can have light weight concurrently, expect thin and direct high ultraviolet resistance.Solved traditional technical barrier, increased thin dawn Buddhist nun yarn fabric especially the thin red Buddhist nun's fabric of 20D purposes and developed the efficient antiultraviolet of cloister fabric field.
2. especially respectively to being controlled in the selection of yarn specification, organizational form, setting temperature and press polish parameter, can further improve the antiultraviolet grade of fabric.Test by professional institution, can be by the antiultraviolet grade of fabric, by existing bring up to >=50+ of common 30+.
3. production method of the present invention, owing to saving coating operation, can reduce pollution, energy-saving and cost-reducing, environmental and reduce costs.
Detailed description of the invention
In conjunction with detailed description of the invention, the present invention is further detailed explanation now.
Embodiment 1
A production method for thin red Buddhist nun's anti-ultraviolet fabric, comprises the steps:
(1) preparation of yarn: all adopt thin red Buddhist nun's yarn through broadwise, and the specification of yarn is 20D, single thread F counts scope 10-30.Select above-mentioned yarn to be conducive to reduce gap between fabric yarn, fabric penetrability in the time that ultraviolet ray is irradiated is reduced.
(2) weaving grey cloth: ready yarn is woven into grey cloth by the equipment of weaving cotton cloth.This step is routine techniques, and special feature is: when weaving grey cloth, select suitable organizational form, make the coverage coefficient of grey cloth reach 70-90%.The selection of organizational form can be any one in conventional organization form, for example plain weave, twill, jacquard weave.Increase fabric entirety coverage rate, fabric penetrability in the time that ultraviolet ray is irradiated is reduced.In addition, special feature is also: when weaving grey cloth, control best density proportioning, through close scope: 200T/inch-240T/inch, filling density scope: 150T/inch-200T/inch, to reduce gap between yarn, reduces fabric penetrability in the time that ultraviolet ray is irradiated.
(3) dyeing; After grey cloth dyes in dyeing machine through oven for drying.This step is routine techniques.Color is dyed for blue by institute.
(4) sizing: cloth after dyeing is flooded 10-30 second in the dipping tank that maceration extract is housed to 150-180 DEG C of oven-baked 30-60s afterwards.Wherein, maceration extract is made up of by weight following component:
Obviously, maceration extract, according to above-mentioned formula, can adopt industry universal method to be prepared from.
(5) press polish: the fabric after shaping and drying carries out press polish processing through calender, calendering temperature: 150 DEG C-180 DEG C, pressure roll pressure: 220N-290N, obtains a kind of thin red Buddhist nun's anti-ultraviolet fabric.
Embodiment 2
A production method for thin red Buddhist nun's anti-ultraviolet fabric, is with the difference of embodiment 1: color is dyed for blue by institute.Maceration extract is made up of by weight following component:
Obviously, maceration extract, according to above-mentioned formula, can adopt industry universal method to be prepared from.
Adopt the present embodiment method to obtain corresponding thin red Buddhist nun's anti-ultraviolet fabric.
Embodiment 3
A production method for thin red Buddhist nun's anti-ultraviolet fabric, is with the difference of embodiment 1: color is dyed for yellow by institute.Maceration extract is made up of by weight following component:
Obviously, maceration extract, according to above-mentioned formula, can adopt industry universal method to be prepared from.
Adopt the present embodiment method to obtain corresponding thin red Buddhist nun's anti-ultraviolet fabric.
Thin red Buddhist nun's anti-ultraviolet fabric to embodiment 1-3 is tested respectively UPF numerical value and the transmissivity to UVA in sunshine thereof.Method of testing and measurement result, see the following form 1:
Table 1
| Test event | Embodiment 1 | Embodiment 2 | Embodiment 3 |
| UPF value (EN13758-1) | ≥50+ | ≥50+ | ≥50+ |
| UVA transmissivity % (EN13758-1) | ≤5％ | ≤5％ | ≤5％ |
It should be noted that, yarn material can be selected the corresponding material that the industry is general, concrete, and in embodiment 1-3, the yarn material that inventor selects is terylene.Water-proof aagent, drying bleeding agent, waterproof and oilproof anti-soil agent, defoamer and uvioresistant finishing agent also all can be selected the corresponding raw material that the industry is general.Concrete, in embodiment 1-3, what inventor selected is following raw material: described water-proof aagent is that Huntsman Corporation produces, the trade mark 2049037; Drying bleeding agent is that solar corona company produces, the trade mark 2049854; Waterproof and oilproof anti-soil agent is that Huntsman Corporation produces, the trade mark 2049036; Defoamer is that He Tai company produces, the trade mark 2059998; Uvioresistant finishing agent is that Huntsman Corporation produces, the trade mark 2980570.
Be enlightenment according to desirable embodiment of the present invention above, by above-mentioned description, related personnel can, not departing from the scope of this invention technological thought, carry out various change and amendment completely.The technical scope of this invention is not limited to the content on description, must determine technical scope according to claim scope.
Claims (9)
1. a production method for thin red Buddhist nun's anti-ultraviolet fabric, is characterized in that, comprises the steps:
(1) preparation of yarn: all adopt thin red Buddhist nun's yarn through broadwise;
(2) weaving grey cloth: ready yarn is woven into grey cloth by the equipment of weaving cotton cloth;
(3) dyeing; After grey cloth dyes in dyeing machine through oven for drying;
(4) sizing: cloth after dyeing is flooded in the dipping tank that maceration extract is housed, dry afterwards;
(5) press polish: the fabric after shaping and drying carries out press polish processing through calender;
Described maceration extract is made up of by weight following component:
2. the production method of a kind of thin red Buddhist nun's anti-ultraviolet fabric according to claim 1, is characterized in that: the specification of described yarn is 20D, and single thread F counts scope 10-30.
3. the production method of a kind of thin red Buddhist nun's anti-ultraviolet fabric according to claim 1, is characterized in that: when weaving grey cloth, select suitable organizational form, make the coverage coefficient of described grey cloth reach 70-90%.
4. the production method of a kind of thin red Buddhist nun's anti-ultraviolet fabric according to claim 1, is characterized in that: when weaving grey cloth, control through close scope: 220T/inch-260T/inch filling density scope: 160T/inch-200T/inch.
5. the production method of a kind of thin red Buddhist nun's anti-ultraviolet fabric according to claim 1, is characterized in that: in described fixating shape step, after dyeing, the dip time of cloth in maceration extract is 10-30 second, and stoving temperature is 150-180 DEG C, cures time 30-60s.
6. the production method of a kind of thin red Buddhist nun's anti-ultraviolet fabric according to claim 1, is characterized in that: in described press polish step, control temperature: 150 DEG C-180 DEG C, and pressure: 220N-290N.
7. thin red Buddhist nun's anti-ultraviolet fabric, is characterized in that: the method described in employing claim 1-6 any one is produced and obtains.
8. the thin red Buddhist nun's anti-ultraviolet fabric of one according to claim 7, is characterized in that: UPF value >=50+.
9. the thin red Buddhist nun's anti-ultraviolet fabric of one according to claim 8, is characterized in that: UVA transmissivity≤5%.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410111481.3A CN103938338B (en) | 2014-03-24 | 2014-03-24 | A kind of thin red Buddhist nun's anti-ultraviolet fabric and production method thereof |
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| CN201410111481.3A CN103938338B (en) | 2014-03-24 | 2014-03-24 | A kind of thin red Buddhist nun's anti-ultraviolet fabric and production method thereof |
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| CN103938338A true CN103938338A (en) | 2014-07-23 |
| CN103938338B CN103938338B (en) | 2016-03-09 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104963152A (en) * | 2015-06-04 | 2015-10-07 | 浙江保利针织有限公司 | Pique eyelet fabric processing technology and processing device |
| CN107119405A (en) * | 2017-07-03 | 2017-09-01 | 泉州市六源印染织造有限公司 | A kind of preparation method for being used to improve ultraviolet resistance 20D woven fabrics |
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| CN102002792A (en) * | 2009-08-28 | 2011-04-06 | 东丽纤维研究所（中国）有限公司 | Light fabric and production method thereof |
| CN102206920A (en) * | 2011-02-22 | 2011-10-05 | 华懋(厦门)织造染整有限公司 | Production technology for realizing waterproofing and moisture permeability without a coating |
| KR20110124400A (en) * | 2010-05-11 | 2011-11-17 | 김희수 | A environmental fabric using bamboo and the methode |
| CN103132349A (en) * | 2013-03-13 | 2013-06-05 | 盛虹集团有限公司 | Dyeing and finishing method of superfine denier nylon fabric |
| CN103147304A (en) * | 2013-03-13 | 2013-06-12 | 盛虹集团有限公司 | Process for producing high-density nylon fabric |
| CN103643489A (en) * | 2013-11-27 | 2014-03-19 | 常熟市赵市圣丹龙制衣厂 | Making method for anti-ultraviolet all-cotton shirt |
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2014
- 2014-03-24 CN CN201410111481.3A patent/CN103938338B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102002792A (en) * | 2009-08-28 | 2011-04-06 | 东丽纤维研究所（中国）有限公司 | Light fabric and production method thereof |
| KR20110124400A (en) * | 2010-05-11 | 2011-11-17 | 김희수 | A environmental fabric using bamboo and the methode |
| CN102206920A (en) * | 2011-02-22 | 2011-10-05 | 华懋(厦门)织造染整有限公司 | Production technology for realizing waterproofing and moisture permeability without a coating |
| CN103132349A (en) * | 2013-03-13 | 2013-06-05 | 盛虹集团有限公司 | Dyeing and finishing method of superfine denier nylon fabric |
| CN103147304A (en) * | 2013-03-13 | 2013-06-12 | 盛虹集团有限公司 | Process for producing high-density nylon fabric |
| CN103643489A (en) * | 2013-11-27 | 2014-03-19 | 常熟市赵市圣丹龙制衣厂 | Making method for anti-ultraviolet all-cotton shirt |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104963152A (en) * | 2015-06-04 | 2015-10-07 | 浙江保利针织有限公司 | Pique eyelet fabric processing technology and processing device |
| CN107119405A (en) * | 2017-07-03 | 2017-09-01 | 泉州市六源印染织造有限公司 | A kind of preparation method for being used to improve ultraviolet resistance 20D woven fabrics |
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| CN103938338B (en) | 2016-03-09 |
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Granted publication date: 20160309 Termination date: 20170324 |