A kind of refining agent for steel alloy melting and preparation method thereof
Technical field
The present invention relates to field of metal preparation, particularly relate to a kind of refining agent for steel alloy melting and preparation method thereof.
Background technology
In steel alloy, sulphur, phosphorus easily produce segregation, serious reduction steel impelling strength, weldability, cracking resistance and anti-pleat at the crystal boundary of steel.Particularly the fine steel grade such as Cryogenic Steel, marine steel, high-ductility steel, stricter to the content requirement of the sulphur in steel, phosphorus.The elements such as the phosphorus in steel alloy, sulphur, oxygen, become the major reason of restriction alloy material performance, particularly phosphorus can cause the cold short of material, sulphur and oxygen then cause the hot tearing of material, harm is brought to material property, the molten steel smelted carries out external refining, reduces sulphur, phosphorus content in steel, for improve steel quality product, expand range of product, reduce production cost tool and be of great significance.Steel is in smelting process, for oxygen, sulphur and other impurity etc. removed in molten steel carry out refining to molten steel, what generally adopt is throw in refining agent in molten steel, but at present refining agent still to there is desulfurization dephosphorization ability not high, the problem that sludging time is long, slagging-off efficiency is low, applicable surface is narrow.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, there is provided a kind of desulfurization dephosphorization efficiency high, refining agent for steel alloy melting that slagging-off efficiency is high and preparation method thereof, uses this refining agent significantly can improve mechanical property and the corrosion resistance nature of alloy, and shortens refining time.
The present invention adopts following technical scheme to achieve these goals:
For a refining agent for steel alloy melting, be made up of the raw material of following weight part: kaolin 14-16 part, feldspar in powder 3-4 part, medical stone powder 1-2 part, cryolite powder 1.5-3 part, light calcium carbonate 2-3 part, zinc oxide 2-3 part, Calcium Fluoride (Fluorspan) 5-6 part, bariumchloride 1-2 part, Tai-Ace S 150 3-4 part, manganese oxide 1-2 part, Starso 1.5-3 part, nano silicon 2.5-3.5 part, rare earth fluoride 5-7 part, titanium sponge 0.2-0.4 part, yttrium carbonate 0.8-1.2 part, fluorine zirconium potassium 0.5-0.7 part, cerium oxide 2-4 part, tree ash 6-8 part.
Preferably, the described refining agent for steel alloy melting, is made up of the raw material of following weight part: kaolin 15 parts, feldspar in powder 3 parts, medical stone powder 2 parts, cryolite powder 2 parts, light calcium carbonate 2.5 parts, 2 parts, zinc oxide, 5 parts, Calcium Fluoride (Fluorspan), bariumchloride 1.5 parts, 3 parts, Tai-Ace S 150, manganese oxide 1.5 parts, Starso 2 parts, nano silicon 3 parts, rare earth fluoride 6 parts, titanium sponge 0.3 part, yttrium carbonate 1 part, 0.6 part, fluorine zirconium potassium, cerium oxide 3 parts, tree ash 7 parts.
The preparation method of the described refining agent for steel alloy melting, comprises following preparation process:
(1) the kaolin 8-10% sulfuric acid of above-mentioned weight part is soaked 5 hours, deionized water wash, then soak 5 hours with 10-12% sodium hydroxide solution, then with deionized water wash to neutral, then calcine 2 hours at 550-600 DEG C, be ground into nanometer powder;
(2) feldspar in powder of above-mentioned weight part, medical stone powder, cryolite powder, tree ash are joined in 1.2g/L potassium permanganate solution and soak, removing impurity, then filtration washing be neutrality, 400-450 DEG C of temperature lower calcination 2 hours, grind into powder again, is incubated 2 hours at 50-60 DEG C of temperature;
(3) mixed by other raw materials, be warming up to 550-600 DEG C, all stir 30 minutes after fusing, and be incubated 1-3 hour, then make furnace temperature rise to 750-850 DEG C, stir 30 minutes, insulation 1-2 hour, cooled and solidified becomes block, then is ground into 200 object powder;
(4) by the mixing of materials that step (1), step (2), step (3) obtain, stir, pack.
When refining agent of the present invention is used for refined alloy steel, refining temperature is 660-700 DEG C, and add-on is 1.0-1.2kg/ ton.
Compared with the prior art, beneficial effect of the present invention is as follows:
Magnesium chloride interactional with rare earth element is not had in refining agent of the present invention, but add rare earth fluoride, yttrium carbonate, fluorine zirconium potassium, the ree content in steel alloy can be increased, be conducive to mechanical property and the corrosion resistance nature of carrying heavy alloyed inclusion removal rate and alloy, add cryolite powder, titanium sponge, strong adsorption is had to the oxide inclusion in melt, can removal of inclusions to sink rapidly slag making effectively, improve residue eliminating performance.Use this refining agent effectively can improve refining efficiency, significantly improve mechanical property and the corrosion resistance nature of alloy.
Embodiment
Below in conjunction with embodiment, the invention will be further described.
Embodiment 1:
For a refining agent for steel alloy melting, be made up of the raw material of following weight part: kaolin 15 parts, feldspar in powder 3 parts, medical stone powder 2 parts, cryolite powder 2 parts, light calcium carbonate 2.5 parts, 2 parts, zinc oxide, 5 parts, Calcium Fluoride (Fluorspan), bariumchloride 1.5 parts, 3 parts, Tai-Ace S 150, manganese oxide 1.5 parts, Starso 2 parts, nano silicon 3 parts, rare earth fluoride 6 parts, titanium sponge 0.3 part, yttrium carbonate 1 part, 0.6 part, fluorine zirconium potassium, cerium oxide 3 parts, tree ash 7 parts.
The preparation method of the described refining agent for steel alloy melting, comprises following preparation process:
(1) kaolin of above-mentioned weight part 9% sulfuric acid is soaked 5 hours, deionized water wash, then soak 5 hours with 11% sodium hydroxide solution, then with deionized water wash to neutral, then calcine 2 hours at 600 DEG C, be ground into nanometer powder;
(2) feldspar in powder of above-mentioned weight part, medical stone powder, cryolite powder, tree ash are joined in 1.2g/L potassium permanganate solution and soak, removing impurity, then filtration washing be neutrality, 450 DEG C of temperature lower calcinations 2 hours, grind into powder again, is incubated 2 hours at 60 DEG C of temperature;
(3) mixed by other raw materials, be warming up to 600 DEG C, all stir 30 minutes after fusing, and be incubated 2 hours, then make furnace temperature rise to 800 DEG C, stir 30 minutes, be incubated 2 hours, cooled and solidified becomes block, then is ground into 200 object powder;
(4) by the mixing of materials that step (1), step (2), step (3) obtain, stir, pack.
Embodiment 2:
For a refining agent for steel alloy melting, be made up of the raw material of following weight part: kaolin 14 parts, feldspar in powder 3 parts, medical stone powder 1 part, cryolite powder 1.5 parts, light calcium carbonate 2 parts, 2 parts, zinc oxide, 5 parts, Calcium Fluoride (Fluorspan), bariumchloride 1 part, 3 parts, Tai-Ace S 150, manganese oxide 1 part, Starso 1.5 parts, nano silicon 2.5 parts, rare earth fluoride 5 parts, titanium sponge 0.2 part, yttrium carbonate 0.8 part, 0.5 part, fluorine zirconium potassium, cerium oxide 2 parts, tree ash 6 parts.
The preparation method of the described refining agent for steel alloy melting, comprises following preparation process:
(1) kaolin of above-mentioned weight part 8% sulfuric acid is soaked 5 hours, deionized water wash, then soak 5 hours with 10% sodium hydroxide solution, then with deionized water wash to neutral, then calcine 2 hours at 550 DEG C, be ground into nanometer powder;
(2) feldspar in powder of above-mentioned weight part, medical stone powder, cryolite powder, tree ash are joined in 1.2g/L potassium permanganate solution and soak, removing impurity, then filtration washing be neutrality, 450 DEG C of temperature lower calcinations 2 hours, grind into powder again, is incubated 2 hours at 50 DEG C of temperature;
(3) mixed by other raw materials, be warming up to 550 DEG C, all stir 30 minutes after fusing, and be incubated 1 hour, then make furnace temperature rise to 750 DEG C, stir 30 minutes, be incubated 1 hour, cooled and solidified becomes block, then is ground into 200 object powder;
(4) by the mixing of materials that step (1), step (2), step (3) obtain, stir, pack.
Embodiment 3:
For a refining agent for steel alloy melting, be made up of the raw material of following weight part: kaolin 16 parts, feldspar in powder 4 parts, medical stone powder 2 parts, cryolite powder 3 parts, light calcium carbonate 3 parts, 3 parts, zinc oxide, 6 parts, Calcium Fluoride (Fluorspan), bariumchloride 2 parts, 4 parts, Tai-Ace S 150, manganese oxide 2 parts, Starso 3 parts, nano silicon 3.5 parts, rare earth fluoride 7 parts, titanium sponge 0.4 part, yttrium carbonate 1.2 parts, 0.7 part, fluorine zirconium potassium, cerium oxide 4 parts, tree ash 8 parts.
The preparation method of the described refining agent for steel alloy melting, comprises following preparation process:
(1) kaolin of above-mentioned weight part 10% sulfuric acid is soaked 5 hours, deionized water wash, then soak 5 hours with 12% sodium hydroxide solution, then with deionized water wash to neutral, then calcine 2 hours at 600 DEG C, be ground into nanometer powder;
(2) feldspar in powder of above-mentioned weight part, medical stone powder, cryolite powder, tree ash are joined in 1.2g/L potassium permanganate solution and soak, removing impurity, then filtration washing be neutrality, 450 DEG C of temperature lower calcinations 2 hours, grind into powder again, is incubated 2 hours at 60 DEG C of temperature;
(3) mixed by other raw materials, be warming up to 600 DEG C, all stir 30 minutes after fusing, and be incubated 3 hours, then make furnace temperature rise to 850 DEG C, stir 30 minutes, be incubated 2 hours, cooled and solidified becomes block, then is ground into 200 object powder;
(4) by the mixing of materials that step (1), step (2), step (3) obtain, stir, pack.
Test example:
200Kg induction furnace melting.
(1) 160Kg low-carbon waste steel is joined induction furnace, energising fusing, then adds ferromanganese, ferrosilicon carries out alloying;
(2) measure activity oxygen in molten steel with apparatus for determination of oxygen, sampling molten steel, is initial sample;
(3) add refining agent 2.5kg prepared by the embodiment of the present invention 1, refining 5 minutes at 700 DEG C of temperature, to sampling steel, is sample after refining;
(4) tap.
Get traditional refining agent in addition to test equally.
Refining agent of the present invention and traditional refining agent effect comparison are as following table:
As seen from the above table, refining agent of the present invention effectively improves refining efficiency.