CN103934877A - Zero-formaldehyde shaving board and manufacturing method thereof - Google Patents
Zero-formaldehyde shaving board and manufacturing method thereof Download PDFInfo
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- CN103934877A CN103934877A CN201410194430.1A CN201410194430A CN103934877A CN 103934877 A CN103934877 A CN 103934877A CN 201410194430 A CN201410194430 A CN 201410194430A CN 103934877 A CN103934877 A CN 103934877A
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Abstract
The invention relates to a zero-formaldehyde shaving board and a manufacturing method thereof. The zero-formaldehyde shaving board is made of thermoplastic plastic powder and chips, and the thermoplastic plastic powder is used as adhesives to melt and glue the chips. The method comprises the steps that first, the thermoplastic plastic powder and the chips are fully mixed by stirring, then the chips with the attached thermoplastic plastic powder are arranged on a metal plate in a paving mode, then the paved chips and the metal plate are sent to a hot press for hot pressing, the chips after hot-pressing and the metal plate are then sent into a cold press for cold pressing quickly, shaving board sectional materials without formaldehyde are formed, finally, the shaving board sectional materials are subjected to cutting and sanding in sequence, the zero-formaldehyde high-quality non-poisonous environment-protecting shaving board which is high in gluing intensity and good in waterproof performance is produced, a large amount of poisonous gas such as formaldehyde cannot be generated during a production process, the personal safety of producing workers is guaranteed, pollution on surrounding environment can be avoided, and popularization and promotion can be well achieved.
Description
Technical field
The invention belongs to particieboard technical field, relate in particular to a kind of particleboard with zero-formaldehyde emission and manufacture method thereof.
Background technology
At present, particieboard is a kind of very universal wood-based plate.The raw material that adopt when manufacturing, are mainly the low price such as residue leftover bits and pieces, wood shavings, wood chip, straw of branch Sam, the timber processing of trees or the material that timber processing is reclaimed, and therefore particieboard is considered to the more rational wood-based plate of wood utilization.But, the adhesive that these particieboards use while manufacture in the last hundred years, mainly liquid synthetic resin (for example: urea-formaldehyde resin glue, melamine-formaldehyde resin adhesive), these synthetic resin all contain the formaldehyde of harmful to human, cause the formaldehyde that unavoidably contains suitable deal in particieboard, and these formaldehyde can last for several years and slowly evaporate, user is caused to murder by poisoning, and bonding strength and water resistance poor; Production process produces the toxic gases such as a large amount of formaldehyde simultaneously, and direct labor's personal safety is caused to very big harm, also can cause severe contamination to surrounding enviroment.
Summary of the invention
For solving the above-mentioned problems in the prior art, the invention provides a kind of zero formaldehyde, bonding strength is high, water resistance is good, asepsis environment-protecting, and production process workman's personal safety is secure, also can not cause particieboard and the manufacture method thereof of the pollution of surrounding enviroment.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of particleboard with zero-formaldehyde emission, is made by thermoplastic powder and two kinds of compositions of chips, and using thermoplastic powder as adhesive, melts, glues together chips.
Further, described thermoplastic powder is low density polyethylene (LDPE) powder or low density polypropylene powder or high-density polyethylene powder or high density poly propylene powder.
A manufacture method for particleboard with zero-formaldehyde emission, includes following steps:
A. thermoplastic powder and chips are fully uniformly mixed, thermoplastic powder is attached to around the surface of chips;
B. the chips that is attached with thermoplastic powder is mated formation on metallic plate;
C. will pave chips and send into hot press together with metallic plate and carry out hot pressing, thermoplastic powder is melted completely;
D. the chips after hot pressing being sent into cold press fast together with metallic plate colds pressing, under condition of high voltage, carry out cooling, make the thermoplastic powder that melted under high pressure progressively cooling and combine closely with chips, form and there is good bonding strength and not containing the particieboard section bar of formaldehyde;
E. particieboard section bar is sheared successively, sanding, make particieboard finished product.
Further, the hot pressing temperature of described " send into hot press together with metallic plate and carry out hot pressing paving chips " is 140 DEG C~220 DEG C, and hot pressing pressure is 15 KG/cm
2~20 KG/cm
2.
Further, described thermoplastic powder is low density polyethylene (LDPE) powder or low density polypropylene powder, and by paving chips, to send into together with metallic plate the hot pressing temperature that hot press carries out hot pressing be 150 DEG C~160 DEG C.
Further, described thermoplastic powder is high-density polyethylene powder or high density poly propylene powder, and by paving chips, to send into together with metallic plate the hot pressing temperature that hot press carries out hot pressing be 190 DEG C~200 DEG C.
Further, the pressure of colding pressing of described " chips after hot pressing is sent into cold press fast together with metallic plate colds pressing " is 20 KG/cm
2~30 KG/cm
2.
Further, the fineness of described thermoplastic powder is more than 100 orders.
Further, " thermoplastic powder and chips are fully uniformly mixed " before, first chips is dried to processing.
Further, described metallic plate is aluminium sheet or steel plate.
The invention has the beneficial effects as follows:
The present invention passes through technique scheme, can produce zero formaldehyde, bonding strength is high, water resistance is good, the high-quality particieboard of asepsis environment-protecting, and production process can not produce the toxic gases such as a large amount of formaldehyde yet, both ensured direct labor's personal safety, also can not cause the pollution of surrounding enviroment, be conducive to penetration and promotion.
Brief description of the drawings
Fig. 1 is the schematic flow sheet of the manufacture method embodiment of a kind of particleboard with zero-formaldehyde emission of the present invention;
Fig. 2 is the schematic diagram of in the manufacture method embodiment of a kind of particleboard with zero-formaldehyde emission of the present invention, the chips that is attached with thermoplastic powder being mated formation on metallic plate.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
As shown in figs. 1 and 2,
A kind of particleboard with zero-formaldehyde emission described in the embodiment of the present invention is made by thermoplastic powder and two kinds of compositions of chips, and using thermoplastic powder as adhesive, melts, glues together chips.The manufacture method of this particleboard with zero-formaldehyde emission, specifically can include following steps:
Steps A 1. is fully uniformly mixed thermoplastic powder 1 and chips 2, and thermoplastic powder 1 is attached to around the surface of chips 2;
Steps A 2. mats formation at metallic plate 3(the chips 2 that is attached with thermoplastic powder 1 as aluminium sheet or steel plate) upper, as Fig. 2;
Steps A 3. will pave chips 2 and send into hot press together with metallic plate 3 and carry out hot pressing, and hot pressing temperature is 140 DEG C~220 DEG C, and hot pressing pressure is 15 KG/cm
2~20 KG/cm
2, thermoplastic powder 1 is melted completely;
Steps A 4. is sent into fast cold press by the chips after hot pressing 2 together with metallic plate 3 and is colded pressing, and carries out cooling (being cooled to below 80 DEG C) under condition of high voltage, and the pressure of colding pressing is 20 KG/cm
2~30 KG/cm
2, make the thermoplastic powder 1 that melted under high pressure progressively cooling and combine closely with chips 2, form and there is good bonding strength and not containing the particieboard section bar of formaldehyde;
Steps A 5. by particieboard section bar shear successively, sanding, make particieboard finished product.
Wherein, the fineness of described thermoplastic powder 1 is more than 100 orders, can be low density polyethylene (LDPE) powder or low density polypropylene powder, and by paving chips 2, to send into together with metallic plate 3 hot pressing temperature that hot press carries out hot pressing be 150 DEG C~160 DEG C.Before, first chips 2 is dried to processing " thermoplastic powder 1 and chips 2 are fully uniformly mixed ".
Like this, can produce zero formaldehyde, bonding strength is high, water resistance is good, the high-quality particieboard of asepsis environment-protecting, and production process can not produce the toxic gases such as a large amount of formaldehyde yet, both ensure direct labor's personal safety, and also can not cause the pollution of surrounding enviroment, be conducive to penetration and promotion.
Certainly, described thermoplastic powder 1 is high-density polyethylene powder or high density poly propylene powder, and by paving chips 2, to send into together with metallic plate 3 hot pressing temperature that hot press carries out hot pressing be 190 DEG C~200 DEG C.Like this, can further improve the high and water resistance of bonding strength, product quality is more excellent, more durable, and the market competitiveness is stronger.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications are also considered as protection scope of the present invention.
Claims (10)
1. a particleboard with zero-formaldehyde emission, is characterized in that, is made, and using thermoplastic powder as adhesive, melts, glue together chips by thermoplastic powder and two kinds of compositions of chips.
2. particleboard with zero-formaldehyde emission according to claim 1, is characterized in that, described thermoplastic powder is low density polyethylene (LDPE) powder or low density polypropylene powder or high-density polyethylene powder or high density poly propylene powder.
3. a manufacture method for particleboard with zero-formaldehyde emission, is characterized in that, includes following steps:
A. thermoplastic powder and chips are fully uniformly mixed, thermoplastic powder is attached to around the surface of chips;
B. the chips that is attached with thermoplastic powder is mated formation on metallic plate;
C. will pave chips and send into hot press together with metallic plate and carry out hot pressing, thermoplastic powder is melted completely;
D. the chips after hot pressing being sent into cold press fast together with metallic plate colds pressing, under condition of high voltage, carry out cooling, make the thermoplastic powder that melted under high pressure progressively cooling and combine closely with chips, form and there is good bonding strength and not containing the particieboard section bar of formaldehyde;
E. particieboard section bar is sheared successively, sanding, make particieboard finished product.
4. the hot pressing temperature that the manufacture method of particleboard with zero-formaldehyde emission according to claim 3, is characterized in that, described " send into hot press together with metallic plate and carry out hot pressing paving chips " is 140 DEG C~220 DEG C, and hot pressing pressure is 15 KG/cm
2~20 KG/cm
2.
5. the manufacture method of particleboard with zero-formaldehyde emission according to claim 4, it is characterized in that, described thermoplastic powder is low density polyethylene (LDPE) powder or low density polypropylene powder, and by paving chips, to send into together with metallic plate the hot pressing temperature that hot press carries out hot pressing be 150 DEG C~160 DEG C.
6. the manufacture method of particleboard with zero-formaldehyde emission according to claim 4, it is characterized in that, described thermoplastic powder is high-density polyethylene powder or high density poly propylene powder, and by paving chips, to send into together with metallic plate the hot pressing temperature that hot press carries out hot pressing be 190 DEG C~200 DEG C.
7. according to the manufacture method of the particleboard with zero-formaldehyde emission described in claim 3 or 4 or 5 or 6, it is characterized in that, the pressure of colding pressing of described " chips after hot pressing is sent into cold press fast together with metallic plate colds pressing " is 20 KG/cm
2~30 KG/cm
2.
8. according to the manufacture method of the particleboard with zero-formaldehyde emission described in claim 3 or 4 or 5 or 6, it is characterized in that, the fineness of described thermoplastic powder is more than 100 orders.
9. according to the manufacture method of the particleboard with zero-formaldehyde emission described in claim 3 or 4 or 5 or 6, it is characterized in that, " thermoplastic powder and chips are fully uniformly mixed " before, first chips is dried to processing.
10. according to the manufacture method of the particleboard with zero-formaldehyde emission described in claim 3 or 4 or 5 or 6, it is characterized in that, described metallic plate is aluminium sheet or steel plate.
Priority Applications (1)
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CN201410194430.1A CN103934877A (en) | 2014-05-09 | 2014-05-09 | Zero-formaldehyde shaving board and manufacturing method thereof |
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CN201410194430.1A CN103934877A (en) | 2014-05-09 | 2014-05-09 | Zero-formaldehyde shaving board and manufacturing method thereof |
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CN103934877A true CN103934877A (en) | 2014-07-23 |
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CN201410194430.1A Pending CN103934877A (en) | 2014-05-09 | 2014-05-09 | Zero-formaldehyde shaving board and manufacturing method thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104589455A (en) * | 2015-01-05 | 2015-05-06 | 湖北大学 | Method of manufacturing recoverable shaving board by polyamide |
CN106113210A (en) * | 2016-07-04 | 2016-11-16 | 福建师范大学 | The method preparing wood-plastic composite particleboard for adhesive with thread thermoplastic |
CN109605502A (en) * | 2018-12-28 | 2019-04-12 | 山东新港环保材料科技有限公司 | Particieboard surfacing process |
-
2014
- 2014-05-09 CN CN201410194430.1A patent/CN103934877A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104589455A (en) * | 2015-01-05 | 2015-05-06 | 湖北大学 | Method of manufacturing recoverable shaving board by polyamide |
CN106113210A (en) * | 2016-07-04 | 2016-11-16 | 福建师范大学 | The method preparing wood-plastic composite particleboard for adhesive with thread thermoplastic |
CN106113210B (en) * | 2016-07-04 | 2018-06-08 | 福建师范大学 | The method that wood-plastic composite particleboard is prepared using Filamentous thermoplastic as adhesive |
CN109605502A (en) * | 2018-12-28 | 2019-04-12 | 山东新港环保材料科技有限公司 | Particieboard surfacing process |
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Application publication date: 20140723 |
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