CN103934215A - Lamp inspection machine bottle picking verification method and lamp inspection machine - Google Patents
Lamp inspection machine bottle picking verification method and lamp inspection machine Download PDFInfo
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- CN103934215A CN103934215A CN201410107267.0A CN201410107267A CN103934215A CN 103934215 A CN103934215 A CN 103934215A CN 201410107267 A CN201410107267 A CN 201410107267A CN 103934215 A CN103934215 A CN 103934215A
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Abstract
The invention discloses a lamp inspection machine bottle picking verification method, which comprises the steps of: 1) detecting bottles on a lamp inspection machine conveying line, and generating a qualified bottle pulse signal in a qualified bottle signal queue when a qualified bottle is detected; 2) letting the pulse signal in the qualified bottle signal queue shift one by one according to one-by-one conveying of the bottles on the conveying line; 3) separating qualified bottles from unqualified bottles, and counting the separated qualified bottles, then determining whether corresponding qualified bottle pulse signals exist at counting positions in the qualified bottle signal queue, and outputting bottle picking abnormal signals. The invention also discloses a lamp inspection machine, which comprises a control unit, a bottle feeding assembly, a main rotary table, a bottle discharge assembly, a bottle picking assembly and a detection system. The joint of the bottle discharge assembly and the bottle picking assembly is provided with a bottle picking implementation mechanism. The method and the lamp inspection machine provided by the invention both have the advantages of simple principle, and improvement of lamp inspection machine qualification rate and work efficiency.
Description
Technical field
The present invention relates to lamp inspection machine technology field, relate in particular to a kind of lamp inspection machine and pick bottle verification method and lamp inspection machine.
Background technology
Existing lamp inspection machine is that detection system detects defective medicine bottle and sends signal to control module PLC, control Ti Ping executing agency by PLC the quality bottle of medicine bottle is classified, in a useless bottle side, optoelectronic switch has been installed and useless bottle is carried out to monitoring has in real time picked bottle checking.Existing lamp inspection machine after testing system detects after bad bottle by the bottle distributing mechanism bottle outlet of classifying, because whether correctly current techniques scheme has only done the rejecting checking of useless bottle, after detection system is sent bad bottle signal, bad bottle is not from bad bottle passage bottle outlet, optoelectronic switch does not detect the shutdown of will reporting to the police of a bad bottle machine, but this bad bottle does not arrive good bottle passage yet to be come, but system detects rear bottle bottle falling or broken bottle phenomenon in the process of running up after testing, bottle certification causes giving up, and actual whole not wrong the picking of bottle process of picking, leakage is picked, but cause shutting down the increase of number of times, affect the operating efficiency of lamp inspection machine.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art, provides a kind of lamp inspection machine that can improve lamp inspection machine qualification rate and operating efficiency to pick bottle verification method and lamp inspection machine.
For solving the problems of the technologies described above, the technical scheme that the present invention proposes is:
A kind of lamp inspection machine picks a bottle verification method, comprises the following steps:
1) detection system in lamp inspection machine detects the bottle on lamp inspection machine pipeline, an and default qualified bottle signal queue, in the time qualified bottle being detected, in qualified bottle signal queue, produce a qualified bottle pulse signal, and the counting position of default this qualified bottle pulse signal in qualified bottle signal queue;
2) in qualified bottle signal queue, pulse signal is carried one by one according to the bottle on pipeline and displacement one by one;
3) qualified bottle is separated with defective bottle, and the qualified bottle after separating is counted, then judge whether the counting position in qualified bottle signal queue exists corresponding qualified bottle pulse signal, and a bottle abnormal signal is picked in output according to judged result;
In step 1), qualified bottle pulse signal is set according to detecting station to the bottle quantity of counting between station in the counting position of qualified bottle signal queue.
Further improvement as technique scheme:
In step 3), by rejecting qualified bottle, qualified bottle is separated with defective bottle.
In step 3), when having counting position in count signal and qualified bottle signal queue without corresponding qualified bottle pulse signal, bottle abnormal signal that picks of bottle is picked in output by mistake, and exports operation and/or the output alarm signal of control instruction stopping light inspection machine.
In step 3), when the corresponding qualified bottle pulse signal of counting position not having in count signal and qualified bottle signal queue, bottle abnormal signal that picks that picks bottle or broken bottle is leaked in output.
In step 3), pick bottle abnormal signal that picks of bottle or broken bottle when the multiple leakages of continuous appearance, export operation and/or the output alarm signal of control instruction stopping light inspection machine.
The invention also discloses a kind of lamp inspection machine, comprise control module, dock successively the bottle inlet assembly of active conveying bottle, main turntable, bottle outlet assembly and pick a bottle assembly, described main turntable place is provided with the detection system whether qualified for detection of bottle, described bottle outlet assembly is provided with Ti Ping executing agency with the joint that picks bottle assembly, it is characterized in that, qualified bottle signal queue of described detection system internal preset, when described detection system detects qualified bottle on main turntable, the qualified bottle of corresponding generation pulse signal in qualified bottle signal queue, and the counting position of default this qualified bottle pulse signal in qualified bottle signal queue, the pulse signal of qualified bottle signal queue is carried one by one according to the bottle on main turntable and displacement one by one, Ti Ping executing agency separates qualified bottle with defective bottle, on the transfer passage of the qualified bottle after separation, be provided with counting assembly, and described counting assembly is counted qualified bottle quantity, and count signal is sent to detection system, wherein qualified bottle pulse signal is set according to detecting station to the bottle quantity of counting between station in the counting position of qualified bottle signal queue, detection system is according to qualified bottle pulse signal corresponding in counting position in count signal and qualified bottle signal queue, and output is picked bottle abnormal signal to control module.
Further improvement as technique scheme:
Described Ti Ping executing agency is qualified Ping Tiping executing agency.
Also comprise alarm assemblies, described alarm assemblies is connected with described control module.
Described detection system detects that counting position in count signal and qualified bottle signal queue is without corresponding qualified bottle pulse signal, detection system export pick bottle by mistake pick bottle abnormal signal to control module, control module is exported the operation of control instruction stopping light inspection machine and/or output alarm signal to alarm assemblies.
Described detection system does not detect the corresponding qualified bottle pulse signal of the counting position in count signal and qualified bottle signal queue, detection system export Lou pick bottle or broken bottle pick bottle abnormal signal to control module, control module is exported the operation of control instruction stopping light inspection machine and/or output alarm signal to alarm assemblies.
Compared with prior art, the invention has the advantages that:
1, lamp inspection machine of the present invention picks a bottle verification method, the counting position of default qualified bottle in qualified bottle signal queue, and count at the output of qualified bottle, whether there is qualified bottle pulse signal according to count signal and corresponding counts position, a bottle abnormal signal is picked in output, thereby control accordingly according to picking a bottle abnormal signal, its principle is simple, be easy to realize; Separately carry out count detection in one end of qualified bottle, prevent that useless bottle is sneaked in qualified bottle, can further improve the qualification rate of lamp inspection machine.
2, lamp inspection machine of the present invention picks a bottle verification method, by being picked out, qualified bottle separates qualified bottle and useless bottle, in the time that detection system does not detect the bottle into qualified bottle, Ti Ping executing agency can not carry out picks bottle action, in lamp inspection process due to detection system, mechanical displacement, when the faults such as circuit contact cause detection system normally not detect, it is defective bottle that all bottles all can be defaulted as, directly sent by defective bottle transfer passage, can never there is having in qualified bottle transfer passage the situation of defective bottle, the guarantee of maximum possible the loss of qualified bottle after lamp inspection, also improved the total quality of lamp inspection.
3, lamp inspection machine of the present invention picks a bottle verification method, can judge the various bottle abnormal conditions of picking according to count signal and qualified bottle signal queue, in the time occurring that bottle and broken bottle are picked in leakage, owing to just lacking bottle in its qualified bottle passage, there is not useless bottle, thereby it is normal that acquiescence is picked bottle, avoid shutting down, improve the operating efficiency of lamp inspection machine; In the time occurring that mistake is picked or broken bottle is picked in appearance leakage continuously, export the operation of control instruction stopping light inspection machine or carry out sound and light alarm, prompting staff enters processing in time.
4, lamp inspection machine of the present invention has advantages of described in above method equally.
Brief description of the drawings
Fig. 1 is method flow schematic diagram of the present invention.
Fig. 2 is the structural representation of lamp inspection machine of the present invention.
Fig. 3 is the control principle frame structure schematic diagram of lamp inspection machine of the present invention.
Fig. 4 is qualified bottle signal queue pulse signal displacement sequential chart of the present invention.
Number in the figure represents: 1, bottle inlet assembly; 2, main turntable; 3, bottle outlet assembly; 4, pick a bottle assembly; 5, detection system; 6, control module; 7, Ti Ping executing agency; 8, counting assembly; 9, alarm assemblies; 10, host computer.
Detailed description of the invention
Below in conjunction with Figure of description and specific embodiment, the invention will be further described.
As shown in Figures 1 to 4, the lamp inspection machine of the present embodiment picks a bottle verification method, comprises the following steps:
1) detection system 5 in lamp inspection machine detects the bottle on lamp inspection machine pipeline, an and default qualified bottle signal queue, in the time qualified bottle being detected, in qualified bottle signal queue, produce a qualified bottle pulse signal, and the counting position of default this qualified bottle pulse signal in qualified bottle signal queue;
2) in qualified bottle signal queue, pulse signal is carried one by one according to the bottle on pipeline and displacement one by one;
3) qualified bottle is separated with defective bottle, and the qualified bottle after separating is counted, then judge whether the counting position in qualified bottle signal queue exists corresponding qualified bottle pulse signal, and a bottle abnormal signal is picked in output according to judged result;
In addition, in step 1), qualified bottle pulse signal is set according to detecting station to the bottle quantity of counting between station in the counting position of qualified bottle signal queue.Lamp inspection machine of the present invention picks a bottle verification method, the counting position of predetermined qualified bottle in qualified bottle signal queue, and count at the output of qualified bottle, whether there is qualified bottle pulse signal according to count signal and corresponding counts position, a bottle abnormal signal is picked in output, thereby control accordingly according to picking a bottle abnormal signal, its principle is simple, be easy to realize; Separately carry out count detection in one end of qualified bottle, prevent that useless bottle is sneaked in qualified bottle, can further improve the qualification rate of lamp inspection machine.
In the present embodiment, in step 3), by rejecting qualified bottle, qualified bottle is separated with defective bottle, by being picked out, qualified bottle separates qualified bottle and defective bottle, in the time that detection system 5 does not detect the bottle into qualified bottle, Ti Ping executing agency 7 can not carry out picks bottle action, in lamp inspection process due to detection system 5, mechanical displacement, when the faults such as circuit contact cause detection system 5 normally not detect, it is defective bottle that all bottles all can be defaulted as, directly sent by defective bottle transfer passage, can never there is having in qualified bottle transfer passage the situation of defective bottle, the guarantee of maximum possible the loss of qualified bottle after lamp inspection, also improved the total quality of lamp inspection.
In the present embodiment, in step 3), when having counting position in count signal and qualified bottle signal queue without corresponding qualified bottle pulse signal, bottle abnormal signal that picks of bottle is picked in output by mistake, and exports operation and the output alarm signal of control instruction stopping light inspection machine.
In the present embodiment, in step 3), when the corresponding qualified bottle pulse signal of counting position not having in count signal and qualified bottle signal queue, bottle abnormal signal that picks that picks bottle or broken bottle is leaked in output.
In the present embodiment, in step 3), pick bottle abnormal signal that picks of bottle or broken bottle when the multiple leakages of continuous appearance, export operation and the output alarm signal of control instruction stopping light inspection machine.Lamp inspection machine of the present invention picks a bottle verification method, can judge the various bottle abnormal conditions of picking according to count signal and qualified bottle signal queue, pick and broken when bottle when occurring leaking, owing to just lacking bottle in its qualified bottle passage, there is not useless bottle, thereby it is normal that acquiescence is picked bottle, avoid shutting down, improve the operating efficiency of lamp inspection machine; Leak when continuous appearance pick, broken bottle or mistake be while picking, exports the operation of control instruction stopping light inspection machine or carry out sound and light alarm, prompting staff enters processing in time.
The invention also discloses a kind of lamp inspection machine, comprise control module 6, dock successively the bottle inlet assembly 1 of active conveying bottle, main turntable 2, bottle outlet assembly 3 and pick bottle assembly 4, main turntable 2 places are provided with the detection system 5 whether qualified for detection of bottle, bottle outlet assembly 3 is provided with Ti Ping executing agency 7 with the joint that picks bottle assembly 4, qualified bottle signal queue of detection system 5 internal preset, when detection system 5 detects qualified bottle on main turntable 2, the qualified bottle of corresponding generation pulse signal in qualified bottle signal queue, and the counting position of default this qualified bottle pulse signal in qualified bottle signal queue, the pulse signal of qualified bottle signal queue is carried one by one according to the bottle on main turntable 2 and displacement one by one, Ti Ping executing agency 7 separates qualified bottle with defective bottle, be provided with counting assembly 8 on the transfer passage of the qualified bottle after separation, and counting assembly 8 is counted qualified bottle quantity, and count signal is sent to detection system 5, wherein qualified bottle pulse signal is set according to detecting station to the bottle quantity of counting between station in the counting position of qualified bottle signal queue, detection system 5 is according to qualified bottle pulse signal corresponding in counting position in count signal and qualified bottle signal queue, and output is picked bottle abnormal signal to control module 6.
In the present embodiment, Ti Ping executing agency 7 is qualified Ping Tiping executing agency, by being picked out, qualified bottle separates qualified bottle and useless bottle, in the time that detection system 5 does not detect the bottle into qualified bottle, Ti Ping executing agency 7 can not carry out picks bottle action, in lamp inspection process due to detection system 5, mechanical displacement, when the faults such as circuit contact cause detection system 5 normally not detect, it is defective bottle that all bottles all can be defaulted as, directly sent by defective bottle transfer passage, can never there is having in qualified bottle transfer passage the situation of defective bottle, the guarantee of maximum possible the loss of qualified bottle after lamp inspection, also improved the total quality of lamp inspection.
In the present embodiment, also comprise alarm assemblies 9, alarm assemblies 9 is connected with control module 6, and counting assembly 8 is optoelectronic switch, and optoelectronic switch is connected with control module 6, and control module 6 is Programmable Logic Controller.
In the present embodiment, detection system 5 detects that counting position in count signal and qualified bottle signal queue is without corresponding qualified bottle pulse signal, what bottle was picked in 5 outputs of detection system by mistake picks bottle abnormal signal to control module 6, and the operation of 6 of control modules output control instruction stopping lights inspection machines and output alarm signal are to alarm assemblies 9.
In the present embodiment, detection system 5 does not detect the corresponding qualified bottle pulse signal of the counting position in count signal and qualified bottle signal queue, the output of 5 of detection systems leak pick bottle or broken bottle pick bottle abnormal signal to control module 6, the operation of 6 output control instruction stopping lights inspection machines of control module and output alarm signal are to alarm assemblies 9.
The course of work: bottle inlet thumb wheel, main turntable 2, bottle outlet thumb wheel in the present embodiment, play a bottle thumb wheel synchronous operation, be fixed with support on the barrier of qualified bottle bottle outlet side, be provided with optoelectronic switch on support.Ampoule bottle is sent into main turntable 2 from bottle inlet thumb wheel and is revolved bottle base, revolving ampoule bottle on bottle base is turned round through detection system 5 by main turntable 2, detection system 5 is by by industrial camera, industrial computer, receiving and transmitting signal interface card, picture processing software and corresponding programming software composition, its picture processing process is: 12～15, the picture of collected by camera medicine bottle is also rejected 2～3 of head and the tail, 8～9 pictures in the middle of picture processing software analysis, use speckle regions as criterion, if speck area exceedes the threshold values of program setting, computer software is just defined as the medicine bottle that contains impurity and sends signal to control module 6 by interface card, otherwise be good bottle.Be 51 bottle length from detection system 5 to bottle distributing mechanism sub-bottle, control module 6 is given an order and is picked out qualified bottle to Ti Ping executing agency 7, the qualified bottle of the inner generation of detection system 5 simultaneously signal queue.Qualified bottle is by bottle outlet thumb wheel transmission process optoelectronic switch, optoelectronic switch has detected that bottle passes through and send signal to control module 6, the sequence being sent in detection system 5 through ethernet communication by control module 6 compares, as shown in the sequential chart of Fig. 4: read qualified bottle detection signal that control module 6 sends when the inner qualified bottle of detection system 5 signal queues move to 56 for being proved to be successful.Detection system 5 detect each qualified bottle can be in program production burst signal; when detecting, detection system 5 there is no pulse signal and optoelectronic switch has detected bottle; judge that defective bottle has entered qualified bottle passage, control module 6 is given an order and is carried out alarm equipment alarm and shut down.Have pulse signal and optoelectronic switch can't detect bottle when detection system 5 detects, judge broken bottle or leak to pick, temporarily do not shut down processing, control module 6 is carried out the yellow warning of alarm, thereby reduces shutdown number of times in process of production; If continuous detecting has pulse signal, optoelectronic switch can't detect bottle, i.e. bottle is picked in continuous broken bottle or leakage, and control module 6 is given an order and carried out alarm equipment alarm and shut down.
As shown in Figure 3, control module 6 is connected with a host computer 10, increase the phase lamp of each bottle, qualified bottle detection indicator lamp (having signal is that green, no signal are grey) at host computer 10, by host computer 10 and control module 6 communicative indication LED status, when lamp inspection machine stops and bottle phase lamp is green, it is green that the bottle that optoelectronic switch aligning is detected makes the qualified bottle detection indicator lamp on host computer 10.Can facilitate like this position of finding accurately optoelectronic switch, reduce debug time.
Below be only the preferred embodiment of the present invention, protection scope of the present invention is also not only confined to above-described embodiment, and all technical schemes belonging under thinking of the present invention all belong to protection scope of the present invention.It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention, should be considered as protection scope of the present invention.
Claims (10)
1. lamp inspection machine picks a bottle verification method, it is characterized in that, comprises the following steps:
1) detection system (5) in lamp inspection machine detects the bottle on lamp inspection machine pipeline, an and default qualified bottle signal queue, in the time qualified bottle being detected, in qualified bottle signal queue, produce a qualified bottle pulse signal, and the counting position of default this qualified bottle pulse signal in qualified bottle signal queue;
2) in qualified bottle signal queue, pulse signal is carried one by one according to the bottle on pipeline and displacement one by one;
3) qualified bottle is separated with defective bottle, and the qualified bottle after separating is counted, then judge whether the counting position in qualified bottle signal queue exists corresponding qualified bottle pulse signal, and a bottle abnormal signal is picked in output according to judged result;
In step 1), qualified bottle pulse signal is set according to detecting station to the bottle quantity of counting between station in the counting position of qualified bottle signal queue.
2. lamp inspection machine according to claim 1 picks a bottle verification method, it is characterized in that, in step 3), by rejecting qualified bottle, qualified bottle is separated with defective bottle.
3. lamp inspection machine according to claim 2 picks a bottle verification method, it is characterized in that, in step 3), when having counting position in count signal and qualified bottle signal queue without corresponding qualified bottle pulse signal, bottle abnormal signal that picks of bottle is picked in output by mistake, and exports operation and/or the output alarm signal of control instruction stopping light inspection machine.
4. lamp inspection machine according to claim 2 picks a bottle verification method, it is characterized in that, in step 3), when the corresponding qualified bottle pulse signal of counting position not having in count signal and qualified bottle signal queue, bottle abnormal signal that picks that picks bottle or broken bottle is leaked in output.
5. lamp inspection machine according to claim 4 picks a bottle verification method, it is characterized in that, in step 3), picks bottle abnormal signal that picks of bottle or broken bottle when the multiple leakages of continuous appearance, exports operation and/or the output alarm signal of control instruction stopping light inspection machine.
6. a lamp inspection machine, comprise control module (6), dock successively the bottle inlet assembly (1) of active conveying bottle, main turntable (2), bottle outlet assembly (3) and pick a bottle assembly (4), described main turntable (2) locates to be provided with the detection system whether qualified for detection of bottle (5), described bottle outlet assembly (3) is provided with Ti Ping executing agency (7) with the joint that picks a bottle assembly (4), it is characterized in that, qualified bottle signal queue of described detection system (5) internal preset, when described detection system (5) detects qualified bottle on main turntable (2), the qualified bottle of corresponding generation pulse signal in qualified bottle signal queue, and the counting position of default this qualified bottle pulse signal in qualified bottle signal queue,
The pulse signal of qualified bottle signal queue is carried one by one according to the bottle on main turntable (2) and displacement one by one;
Ti Ping executing agency (7) separates qualified bottle with defective bottle, on the transfer passage of the qualified bottle after separation, be provided with counting assembly (8), described counting assembly (8) is counted qualified bottle quantity, and count signal is sent to detection system (5), wherein qualified bottle pulse signal is set according to detecting station to the bottle quantity of counting between station in the counting position of qualified bottle signal queue;
Detection system (5) is according to qualified bottle pulse signal corresponding in counting position in count signal and qualified bottle signal queue, and output is picked bottle abnormal signal to control module (6).
7. lamp according to claim 6 inspection machine, is characterized in that, described Ti Ping executing agency (7) is qualified Ping Tiping executing agency.
8. lamp inspection machine according to claim 7, is characterized in that, also comprise alarm assemblies (9), described alarm assemblies (9) is connected with described control module (6).
9. lamp inspection machine according to claim 8, it is characterized in that, described detection system (5) detects that counting position in count signal and qualified bottle signal queue is without corresponding qualified bottle pulse signal, detection system (5) export pick bottle by mistake pick bottle abnormal signal to control module (6), control module (6) is exported the operation of control instruction stopping light inspection machine and/or output alarm signal to alarm assemblies (9).
10. lamp inspection machine according to claim 8, it is characterized in that, described detection system (5) does not detect the corresponding qualified bottle pulse signal of the counting position in count signal and qualified bottle signal queue, detection system (5) export leak pick bottle or broken bottle pick bottle abnormal signal to control module (6), control module (6) is exported the operation of control instruction stopping light inspection machine and/or output alarm signal to alarm assemblies (9).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410107267.0A CN103934215B (en) | 2014-03-21 | 2014-03-21 | Lamp inspection machine picks bottle verification method and lamp inspection machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410107267.0A CN103934215B (en) | 2014-03-21 | 2014-03-21 | Lamp inspection machine picks bottle verification method and lamp inspection machine |
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| CN103934215A true CN103934215A (en) | 2014-07-23 |
| CN103934215B CN103934215B (en) | 2016-06-22 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104590632A (en) * | 2014-12-30 | 2015-05-06 | 楚天科技股份有限公司 | Broken bottle detecting method and system for bottle washing machine |
| CN113984773A (en) * | 2021-10-18 | 2022-01-28 | 楚天科技股份有限公司 | Discharge control method, system and medium for qualified bottles of lamp inspection machine |
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| CN201000439Y (en) * | 2007-01-29 | 2008-01-02 | 湖南正中制药机械有限公司 | Full-automatic lamp checking machine |
| CN202438516U (en) * | 2012-01-17 | 2012-09-19 | 温州德诺科技有限公司 | Full-automatic washing-drying machine for outer wall of bottle outer |
| CN203227613U (en) * | 2013-03-05 | 2013-10-09 | 常州江润精密机械有限公司 | Finish inspection device of bottle |
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| US3975260A (en) * | 1972-11-13 | 1976-08-17 | Industrial Automation Corporation | Bottle handling apparatus |
| US4004904A (en) * | 1975-08-04 | 1977-01-25 | Index, Incorporated | Electronic system for article identification |
| CN201000439Y (en) * | 2007-01-29 | 2008-01-02 | 湖南正中制药机械有限公司 | Full-automatic lamp checking machine |
| CN202438516U (en) * | 2012-01-17 | 2012-09-19 | 温州德诺科技有限公司 | Full-automatic washing-drying machine for outer wall of bottle outer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104590632A (en) * | 2014-12-30 | 2015-05-06 | 楚天科技股份有限公司 | Broken bottle detecting method and system for bottle washing machine |
| CN113984773A (en) * | 2021-10-18 | 2022-01-28 | 楚天科技股份有限公司 | Discharge control method, system and medium for qualified bottles of lamp inspection machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103934215B (en) | 2016-06-22 |
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