CN103933763A - Cleaning method of filter press - Google Patents
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Abstract
本发明公开了一种压滤机的清洗方法,包括如下步骤:在压滤机的进泥管道安装进药管道阀门,在滤液管道的出口安装法兰盲板,在位于压滤机上方的滤液管道上安装排气阀门和回流管道阀门;在压滤机压紧的状态下,打开进药管道阀门、排气阀门和回流管道阀门,将清洗药剂泵送进压滤机内直至回流管道有药液流出,然后关闭进药管道阀门和回流管道阀门,浸泡8-24h;松开滤板,排空清洗药剂,利用高压水枪将滤板、滤液孔以及滤布上附着的残留物清洗干净。该清洗方法能够将压滤机滤板及滤布上难以溶解与清洗的物质一次性清洗干净;节省了大量人工与时间,减轻了操作工人的劳动强度,简化了流程;能够延长压滤机滤板、滤布及其它附属设备的使用寿命。
The invention discloses a cleaning method of a filter press, which comprises the following steps: installing a medicine feeding pipeline valve on the mud inlet pipeline of the filter press, installing a flange blind plate at the outlet of the filtrate pipeline, and installing a valve on the filtrate above the filter press Install exhaust valve and return pipeline valve on the pipeline; when the filter press is compressed, open the medicine inlet pipeline valve, exhaust valve and return pipeline valve, and pump the cleaning agent into the filter press until the return pipeline has medicine. The liquid flows out, then close the valves of the feed pipeline and the return pipeline, and soak for 8-24 hours; loosen the filter plate, drain the cleaning agent, and use a high-pressure water gun to clean the filter plate, filtrate holes, and residues attached to the filter cloth. This cleaning method can clean the difficult-to-dissolve and clean substances on the filter plate and filter cloth of the filter press at one time; it saves a lot of labor and time, reduces the labor intensity of the operators, and simplifies the process; it can prolong the life of the filter press. The service life of plates, filter cloths and other ancillary equipment.
Description
技术领域technical field
本发明涉及压滤机技术领域,特别是涉及一种压滤机的清洗方法。The invention relates to the technical field of filter presses, in particular to a cleaning method for filter presses.
背景技术Background technique
压滤机作为一种理想的悬浮固液分离设备,在工业生产领域中得到了越来越广泛的应用。但在应用过程中存在压滤机滤板及滤布容易堵塞,且难以清洗的问题。为了保证压滤机的良好过滤性能,必须定期对压滤机滤板及滤布进行彻底清洗。压滤机滤板及滤布堵塞的原因非常复杂,难以用常规方法进行,如压滤机附带自动高压清洗装置就难以将其彻底清洗干净。As an ideal suspension solid-liquid separation equipment, the filter press has been more and more widely used in the field of industrial production. However, there are problems that the filter plate and filter cloth of the filter press are easy to block and difficult to clean during the application process. In order to ensure the good filtration performance of the filter press, the filter plate and filter cloth of the filter press must be thoroughly cleaned regularly. The reasons for the clogging of the filter plate and filter cloth of the filter press are very complicated, and it is difficult to use conventional methods. For example, if the filter press is equipped with an automatic high-pressure cleaning device, it is difficult to clean it thoroughly.
目前所采用的常规清洗方法是:利用压滤机附带的自动高压清洗装置,每天清洗1~2次,但清洗不彻底,滤板及滤布仍会慢慢堵塞,一段时间后,用压滤机附带的自动高压清洗装置清洗就会没有效果。目前,彻底清洗压滤机滤板及滤布的方法是:将压滤机上几百块滤布全部拆下来,放在一个容器内用化学药剂浸泡2~3天,再用小型的高压清洗设备一块块清洗干净后,再装回去;压滤机的滤板沟槽内残留堵塞物也要一块块清洗干净,并将滤液孔疏通;这种清洗方法的缺点是:需要对滤布进行拆装,操作非常繁琐复杂,8~10人10小时才能完成一台板框压滤机滤板及滤布的清洗,这种清洗方法费时、费力。The conventional cleaning method currently used is: use the automatic high-pressure cleaning device attached to the filter press to clean it 1 to 2 times a day, but if the cleaning is not thorough, the filter plate and filter cloth will still be slowly blocked. Cleaning with the automatic high-pressure cleaning device attached to the machine will have no effect. At present, the method of thoroughly cleaning the filter plate and filter cloth of the filter press is: remove all the hundreds of filter cloths on the filter press, put them in a container and soak them in chemicals for 2 to 3 days, and then clean them with small high-pressure cleaning equipment. After cleaning piece by piece, put them back together; the residual blockage in the filter plate groove of the filter press should also be cleaned piece by piece, and the filtrate hole should be dredged; the disadvantage of this cleaning method is that the filter cloth needs to be disassembled and assembled , the operation is very cumbersome and complicated, and it takes 8 to 10 people 10 hours to complete the cleaning of the filter plate and filter cloth of a plate and frame filter press. This cleaning method is time-consuming and laborious.
压滤机滤板及滤布的彻底清洗周期:由于过滤介质的不同,彻底清洗的周期与清洗的难易程度会有所不同,如:在污泥处理领域20天~30天压滤机的滤板及滤布就需要彻底清洗一次才能保证压滤机的良好过滤性能,滤板及滤布的清洗频率很高,这种频率高、操作复杂的清洗工作,给压滤机的使用者带来很大的困扰。Thorough cleaning cycle of the filter plate and filter cloth of the filter press: Due to the different filter media, the cycle of thorough cleaning and the difficulty of cleaning will be different, such as: 20 days to 30 days for the filter press in the field of sludge treatment The filter plate and filter cloth need to be thoroughly cleaned once to ensure the good filtration performance of the filter press. The cleaning frequency of the filter plate and filter cloth is very high. Come to great trouble.
发明内容Contents of the invention
基于此,本发明的目的是提供一种压滤机免拆卸的清洗方法。Based on this, the object of the present invention is to provide a cleaning method for a filter press without disassembly.
具体的技术方案如下:The specific technical scheme is as follows:
一种压滤机的清洗方法,包括如下步骤:A cleaning method for a filter press, comprising the steps of:
在压滤机的进泥管道设置进药管道阀门,在滤液管道的出口设置法兰盲板,在位于压滤机上方的滤液管道上设置排气阀门和回流管道阀门;Set the drug feed pipeline valve on the mud inlet pipeline of the filter press, set a flange blind plate at the outlet of the filtrate pipeline, and set an exhaust valve and a return pipeline valve on the filtrate pipeline above the filter press;
在压滤机压紧的状态下,打开进药管道阀门、排气阀门和回流管道阀门,将清洗药剂泵送进压滤机内直至回流管道有药液流出,然后关闭进药管道阀门和回流管道阀门,浸泡8-24h;When the filter press is in a tight state, open the valves of the medicine inlet pipeline, exhaust valve and return pipeline valve, pump the cleaning agent into the filter press until the medicine liquid flows out of the return pipeline, and then close the valves of the medicine inlet pipeline and the backflow pipeline. Pipeline valves, soak for 8-24h;
松开滤板,排空清洗药剂,利用高压水枪将滤板、滤液孔以及滤布上附着的残留物清洗干净。Loosen the filter plate, drain the cleaning agent, and use a high-pressure water gun to clean the filter plate, filtrate holes and residues attached to the filter cloth.
在其中一个实施例中,所述清洗药剂为草酸和盐酸的混合溶液,其中草酸的添加浓度为1.0-5.0wt%,31wt%的盐酸的添加浓度为4.0-7.0wt%。In one embodiment, the cleaning agent is a mixed solution of oxalic acid and hydrochloric acid, wherein the added concentration of oxalic acid is 1.0-5.0wt%, and the added concentration of 31wt% hydrochloric acid is 4.0-7.0wt%.
在其中一个实施例中,所述浸泡时间为12-20h。In one of the embodiments, the soaking time is 12-20h.
在其中一个实施例中,所述压滤机为板框式压滤机、箱式压滤机或隔膜压滤机。In one of the embodiments, the filter press is a plate and frame filter press, a box filter press or a membrane filter press.
本发明的优点如下:The advantages of the present invention are as follows:
本发明压滤机的清洗方法,是通过对压滤机的结构作相关改动:在压滤机的进泥管道设置进药管道阀门,在滤液管道的出口设置法兰盲板,在位于压滤机上方的滤液管道上设置排气阀门和回流管道阀门,在压滤机压紧的状态下,打开进泥管道上方的进药管道阀门及滤液出口管道上方的排气阀门,并在滤液出口管道下方安装盲板,可将压滤机变为一个浸泡滤板及滤布的容器。然后将清洗药剂泵送如压滤机内对滤板和滤布进行浸泡,最后排空反应液,再利用高压水枪,将滤板沟、滤液孔以及滤布上附着的残留物一次性清洗干净,恢复压滤机的过滤性能,整个清洗过程只需2名操作人员,在2小时内即可完成。The cleaning method of the filter press of the present invention is to make relevant changes to the structure of the filter press: a medicine feeding pipeline valve is set at the mud inlet pipeline of the filter press, a flange blind plate is set at the outlet of the filtrate pipeline, and a flange blind plate is set at the filter press Set the exhaust valve and the return pipeline valve on the filtrate pipeline above the filter press. When the filter press is compressed, open the medicine inlet pipeline valve above the mud inlet pipeline and the exhaust valve above the filtrate outlet pipeline, and open the valve on the filtrate outlet pipeline. A blind plate is installed below, which can turn the filter press into a container for soaking filter plates and filter cloths. Then pump the cleaning agent into the filter press to soak the filter plate and filter cloth, and finally drain the reaction solution, and then use a high-pressure water gun to clean the filter plate groove, filtrate hole and residue attached to the filter cloth at one time , to restore the filtration performance of the filter press, the entire cleaning process only needs 2 operators and can be completed within 2 hours.
(1)该清洗方法能够有效地将压滤机滤板及滤布上难以溶解与清洗的物质一次性清洗干净;(1) This cleaning method can effectively clean the difficult-to-dissolve and clean substances on the filter plate and filter cloth of the filter press at one time;
(2)该清洗方法无需将滤布从压滤机上拆下来清洗,省去了拆装滤布所需要的大量人工与时间,减轻了操作工人的劳动强度,简化了流程;(2) This cleaning method does not need to remove the filter cloth from the filter press for cleaning, which saves a lot of labor and time required for disassembling and assembling the filter cloth, reduces the labor intensity of the operators, and simplifies the process;
(3)该清洗方法能够延长压滤机滤板、滤布及其它附属设备的使用寿命。(3) This cleaning method can prolong the service life of the filter plate, filter cloth and other auxiliary equipment of the filter press.
附图说明Description of drawings
图1为改造后的压滤机示意图(1为滤液管道安装法兰盲板;2为进泥管道安装进药管道阀门;3为压滤机上方的滤液管道上安装排气阀门和回流管道阀门)。Figure 1 is a schematic diagram of the modified filter press (1 is the flange blind plate installed on the filtrate pipeline; 2 is the inlet pipeline valve installed on the mud inlet pipeline; 3 is the exhaust valve and return pipeline valve installed on the filtrate pipeline above the filter press ).
具体实施方式Detailed ways
以下结合附图对本申请做进一步阐述。The application will be further elaborated below in conjunction with the accompanying drawings.
广东溢达纺织有限公司在2012年引进了6台技术先进的全自动翻板隔膜压滤机,开始运行的一个月内,运行基本稳定,泥饼成饼良好,泥饼较厚,且厚度均匀,泥饼与滤布能自然剥离,污泥产量约70吨/天。但一个月后,开始出现泥饼逐渐变薄,厚度不均匀,泥饼粘结滤布等现象,需要人工用专用的工具将泥饼从滤布上铲下来,这种情况导致滤布的过滤效率降低,压泥产量下降,人工劳动强度大,用压滤机附带的自动高压清洗装置无法彻底清洗。Guangdong Esquel Textile Co., Ltd. introduced 6 sets of advanced fully automatic flap diaphragm filter presses in 2012. Within one month of operation, the operation was basically stable, the mud cake was well formed, and the mud cake was thick and even in thickness. , The mud cake and filter cloth can be peeled off naturally, and the sludge output is about 70 tons/day. However, after one month, the mud cake gradually became thinner, the thickness was uneven, and the mud cake stuck to the filter cloth. It was necessary to manually use special tools to shovel the mud cake from the filter cloth. The efficiency is reduced, the output of mud pressing is reduced, the manual labor intensity is high, and the automatic high-pressure cleaning device attached to the filter press cannot be cleaned thoroughly.
设备厂家提供另一种清洗方法,即将压滤机滤布、滤板逐一拆下,用一定浓度的三氯化铁溶液浸泡2~3天,然后用高压水枪冲洗,这种方法能够将设备清洗干净,但是操作复杂,费时费力(8~10人10小时才能完成一台板框压滤机滤板及滤布的清洗)。The equipment manufacturer provides another cleaning method, which is to remove the filter cloth and filter plate of the filter press one by one, soak in a certain concentration of ferric chloride solution for 2 to 3 days, and then rinse with a high-pressure water gun. This method can clean the equipment. Clean, but the operation is complicated, time-consuming and labor-intensive (8 to 10 people can complete the cleaning of the filter plate and filter cloth of a plate and frame filter press in 10 hours).
本实施一种压滤机的清洗方法,包括如下步骤:This implements a kind of cleaning method of filter press, comprises the steps:
在压滤机的进泥管道设置进药管道阀门,在滤液管道的出口设置法兰盲板,在位于压滤机上方的滤液管道上设置排气阀门和回流管道阀门;Set the drug feed pipeline valve on the mud inlet pipeline of the filter press, set a flange blind plate at the outlet of the filtrate pipeline, and set an exhaust valve and a return pipeline valve on the filtrate pipeline above the filter press;
在压滤机压紧的状态下,打开进药管道阀门、排气阀门和回流管道阀门,将清洗药剂泵送进压滤机内直至回流管道有药液流出,然后关闭进药管道阀门和回流管道阀门,浸泡8-24h(优选12-20h);When the filter press is in a tight state, open the valves of the medicine inlet pipeline, exhaust valve and return pipeline valve, pump the cleaning agent into the filter press until the medicine liquid flows out of the return pipeline, and then close the valves of the medicine inlet pipeline and the backflow pipeline. Pipeline valves, soak for 8-24h (preferably 12-20h);
松开滤板,排空清洗药剂,利用高压水枪将滤板、滤液孔以及滤布上附着的残留物清洗干净。Loosen the filter plate, drain the cleaning agent, and use a high-pressure water gun to clean the filter plate, filtrate holes and residues attached to the filter cloth.
所述清洗药剂为草酸和盐酸的混合溶液,其中草酸的添加浓度为1.0-5.0wt%,31wt%的盐酸的添加浓度为4.0-7.0wt%。The cleaning agent is a mixed solution of oxalic acid and hydrochloric acid, wherein the added concentration of oxalic acid is 1.0-5.0wt%, and the added concentration of 31wt% hydrochloric acid is 4.0-7.0wt%.
上述清洗方法适用于板框式压滤机、箱式压滤机或隔膜压滤机。The above cleaning method is suitable for plate and frame filter press, box filter press or diaphragm filter press.
上述清洗方法无需将滤布拆下来清洗,只需充分利用压滤机的特性,在压滤机压紧的状态下即可形成一个良好的密闭容器用于浸泡滤板及滤布。然后将清洗药剂泵入压滤机内,对滤板及滤布浸泡反应约8~24小时,然后松开滤板,排空反应液,再利用高压水枪,将滤板沟、滤液孔以及滤布上附着的残留物一次性清洗干净,恢复压滤机的过滤性能,整个清洗过程只需2名操作人员,在2小时内即可完成。The above cleaning method does not need to remove the filter cloth for cleaning, but only needs to make full use of the characteristics of the filter press, and a good airtight container can be formed for soaking the filter plate and filter cloth when the filter press is pressed. Then pump the cleaning agent into the filter press, soak and react the filter plate and filter cloth for about 8 to 24 hours, then loosen the filter plate, drain the reaction solution, and then use a high-pressure water gun to clean the filter plate groove, filtrate hole and filter cloth. The residue attached to the cloth is cleaned at one time to restore the filtration performance of the filter press. The entire cleaning process can be completed within 2 hours by only 2 operators.
该方法能够彻底清洗滤布,且操作简单,省时省力,彻底解决了该公司在压滤机使用过程中的滤布及滤板的清洗问题。This method can thoroughly clean the filter cloth, and is simple to operate, saves time and effort, and completely solves the cleaning problem of the filter cloth and filter plate during the use of the filter press of the company.
上述清洗方法的优点如下:The advantages of the above cleaning method are as follows:
(1)该清洗方法能够有效地将压滤机滤板及滤布上难以溶解与清洗的物质一次性清洗干净;(1) This cleaning method can effectively clean the difficult-to-dissolve and clean substances on the filter plate and filter cloth of the filter press at one time;
(2)该清洗方法无需将滤布从压滤机上拆下来清洗,省去了拆装滤布所需要的大量人工与时间,减轻了操作工人的劳动强度,简化了流程;(2) This cleaning method does not need to remove the filter cloth from the filter press for cleaning, which saves a lot of labor and time required for disassembling and assembling the filter cloth, reduces the labor intensity of the operators, and simplifies the process;
(3)该清洗方法能够延长压滤机滤板、滤布及其它附属设备的使用寿命。(3) This cleaning method can prolong the service life of the filter plate, filter cloth and other auxiliary equipment of the filter press.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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| CN106178632A (en) * | 2016-09-19 | 2016-12-07 | 安徽理工大学 | Under a kind of coal preparation plant's filter press filter board and filter cloth line, the degree of depth cleans device |
| CN107261582A (en) * | 2017-08-18 | 2017-10-20 | 郭俊海 | A kind of maintenance plate and frame type filter-press certainly |
| CN107413088A (en) * | 2017-08-18 | 2017-12-01 | 郭俊海 | A kind of efficient plate-frame type filter press |
| CN116351117A (en) * | 2023-02-28 | 2023-06-30 | 光大水务(济南)有限公司 | A cleaning method for filter cloth of plate and frame filter press |
| CN117101207A (en) * | 2023-09-04 | 2023-11-24 | 长江生态环保集团有限公司 | Online liquid medicine plate frame filter cloth cleaning device and method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106178632A (en) * | 2016-09-19 | 2016-12-07 | 安徽理工大学 | Under a kind of coal preparation plant's filter press filter board and filter cloth line, the degree of depth cleans device |
| CN106178632B (en) * | 2016-09-19 | 2018-02-23 | 安徽理工大学 | Depth cleaning device under a kind of coal preparation plant's filter press filter board and filter cloth line |
| CN107261582A (en) * | 2017-08-18 | 2017-10-20 | 郭俊海 | A kind of maintenance plate and frame type filter-press certainly |
| CN107413088A (en) * | 2017-08-18 | 2017-12-01 | 郭俊海 | A kind of efficient plate-frame type filter press |
| CN116351117A (en) * | 2023-02-28 | 2023-06-30 | 光大水务(济南)有限公司 | A cleaning method for filter cloth of plate and frame filter press |
| CN117101207A (en) * | 2023-09-04 | 2023-11-24 | 长江生态环保集团有限公司 | Online liquid medicine plate frame filter cloth cleaning device and method |
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Application publication date: 20140723 Assignee: Guangdong Yipai Textile Technology Co.,Ltd. Assignor: Guangdong Esquel Textile Co.,Ltd. Contract record no.: X2025980033840 Denomination of invention: The cleaning method of a filter press Granted publication date: 20160120 License type: Common License Record date: 20251111 Application publication date: 20140723 Assignee: Guangdong Shirushi Textile Technology Co.,Ltd. Assignor: Guangdong Esquel Textile Co.,Ltd. Contract record no.: X2025980033862 Denomination of invention: The cleaning method of a filter press Granted publication date: 20160120 License type: Common License Record date: 20251111 |
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