CN103930350A - Method and device for operating a system for treating containers - Google Patents

Method and device for operating a system for treating containers Download PDF

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Publication number
CN103930350A
CN103930350A CN201280049294.6A CN201280049294A CN103930350A CN 103930350 A CN103930350 A CN 103930350A CN 201280049294 A CN201280049294 A CN 201280049294A CN 103930350 A CN103930350 A CN 103930350A
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CN
China
Prior art keywords
container
processing unit
measuring equipment
parameter
feature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201280049294.6A
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Chinese (zh)
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CN103930350B (en
Inventor
沃尔夫冈·阿恩
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Krones AG
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Krones AG
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Publication date
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Publication of CN103930350A publication Critical patent/CN103930350A/en
Application granted granted Critical
Publication of CN103930350B publication Critical patent/CN103930350B/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/003—Arrangements to enable adjustments related to the packaging material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/40—Controls; Safety devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00—Closing bottles, jars or similar containers by applying caps
    • B67B3/26—Applications of control, warning, or safety devices in capping machinery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/007—Applications of control, warning or safety devices in filling machinery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2210/00—Specific aspects of the packaging machine
    • B65B2210/04—Customised on demand packaging by determining a specific characteristic, e.g. shape or height, of articles or material to be packaged and selecting, creating or adapting a packaging accordingly, e.g. making a carton starting from web material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention relates to a system (A1, A2) for treating containers (1a, 1b, 5a, 5b), wherein the containers (1a, 1b, 5a, 5b) are treated by at least one first treatment unit (B1) of the system (A1, A2), and the containers (1a, 1b, 5a, 5b) are treated by at least one additional treatment unit (B2 - Bn) of the system, and wherein a measuring device (M1) determines, after or during the treatment in the first treatment unit (B1), at least one characteristic parameter for the geometric shape of the containers (1a, 1b, 5a, 5b), wherein at least one of the characteristic parameters for the geometric shape of the containers (1a, 1b, 5a, 5b) determined by the measuring device (M1) is taken into consideration for the control or for the adjustment of the at least one additional treatment unit (B2 - Bn) arranged after the measuring device (M1) and/or the sensors thereof.

Description

Be used for the method and apparatus of the system of operational processes container
Technical field
The present invention relates to the method for a kind of operation for the treatment of the system of container, also relate to a kind of system for the treatment of container.
Background technology
Become known for the various system and methods of container handling by prior art.Filling as the container of plastics or glass jar and to attach a label to bulking system these containers especially known.For example, be described in EP1959228A1 for the typical bulking system by product container filling.Conventionally, this system can be processed different products and container.When bulking system during from one type of restructuring of product or container to another kind of type, is usually needed to a large amount of adjustment and change to system.Owing to being complicated in this change aspect product type, and can not in the middle of operation, complete, therefore, this change spends valuable production time.
For completing in the indivedual independent machines of being binned in of another kind of product or container or module, for example the installation of the part of the selection by the program of having stored, standard specification or adjustment equipment are for the setting that is usually displayed on the value on control desk, for example,, for height setting, width setting etc.These setting values are determined, and are stored in program between system break-in period.According to prior art, the check implement of the distinctive setting value of these products or container and parameter (as described in the DE102009040977A1) detection by treating container handling feature is partly determined.Check implement is thus connected the upstream at processing element.
In fact, default setting value is only suitable for as approximate value.Experience has proved that accurate adjustment remains necessary.
The startup of system is proceeded down, so that the container of for example producing is for the first time delivered to labeller from filling machine.In labeller, utilize these containers to carry out labelled test run.Have in reformed situation in essential setting, be time consuming and can cause overstocking and it stop in filling machine.The evaluation of labelled container can similarly cause essential correction, and this may mean may wasting of product in waste of time and filling machine conversely.
Till the process of the precision adjustment to whole machines is extended to palletization, the remarkable waste in consequently producing is risen.In fact, until the required time of the moment point that unified product occurs in filling machine may be that more than 2 hours this depends on office worker's experience.
Must the accurate reason of adjusting the parameter that be variation, the parameter of this variation causes the change of container geometry, particularly in the case of as the container of plastics (PET) bottle.In fact, the internal pressure of container causes the change of diameter, height and the profile aspect of container.
Pressure in container, by comprising, inter alia, is injected into the nitrogen in product or is injected into the CO in product 2many factors of content determine.
Such effect for example, in the time using from different suppliers, different preformed part in batches etc., can be strengthened by the variation of the wall thickness of PET bottle.
Another the important reason that must adjust is again the abrasion to machine element, for example the abrasion to conveyer chain and its guide rail.
Summary of the invention
The object of the invention is to provide a kind of equipment and method of the system for operational processes container for this reason, the system restructuring of the situation that its simplification and acceleration change aspect product type, this causes the raising of integral device efficiency (OEE).
This realizes according to method claimed in claim 1 with according to equipment claimed in claim 7 by used according to the invention.Favourable embodiment and further improvement are the themes of dependent claims.
Measuring equipment determine thus as after container is processed or during at least one parameter of container geometry feature.The alteration of form only appearing at after processing can be detected thus and it be worked.
Therefore, the actual geometric configuration of container can be determined by one or more measuring equipments, for example, by suitable photographic camera, scanner or other sensors.Measuring equipment can be thus taking visual, magnetic, mechanics or other physical principle as benchmark.The observed reading of being determined by measuring equipment and then can be transferred into whole, multiple or at least one attached processing unit of system from the characteristic parameter wherein drawing, and can be considered for its control and adjustment, also determining and/or revising for the treatment of unit setting value.
Processing unit is construed as the element/module of the system of container processing.System can comprise multiple container processing units.Stretch and/or blowing module, filling and/or seal modules, the module of labelling, the module of impressing, inspection module, package module etc. are processing unit that possible general.
In addition, the use of multiple measuring equipments is also thinkable, is distributed on whole or multiple corresponding processing units or the central feature of this measuring equipment measuring vessel and/or the feature of machine element for the treatment of stations in container processing systems.Like this, the differentiation of setting value can be measured as the function of intrasystem position and other variable (as time, temperature etc.).
The measurement of setting value and subsequently possible correction can be only complete during the test run/test starting of system of original container with some particular types, for example or the afoot operating period of test constantly-corrections that can set at the processing unit of the container to particular type in circulating complete.
Except the geometric configuration of container, the damage/abrasion of machine element can be detected by measuring equipment, and can be used to the correction of setting value and the control for the treatment of unit from the characteristic parameter wherein drawing.
Brief description of the drawings
Further advantage of the present invention and better understanding will draw from following accompanying drawing.
Fig. 1: the degree of contrast between two containers.
Fig. 2: the diameter contrast in the label area of two containers.
Fig. 3: the schematic overview of the possible logic configuration of container processing systems.
Detailed description of the invention
Fig. 1 illustrates two container 1a, the 1b with different geometries.In this case, the difference of the geometric configuration of container is that container has different container height h 1aand h 1b.Container 1a is positioned on machine element 3a, and this machine element 3a is positioned on machine element 4a.Above-mentioned machine element 3a and machine element 4a are new or no wearing and tearing separately, and have corresponding height h 3aand h 4a.Can be used to the conveyer chain of transport box and guide rail and be the example of suitable machine element.Three-dimensional localization on machine element of the part or all of geometric configuration (comprising container height, label area or container diameter, the profile etc. of impressing in region) of measuring equipment inspection instrument, this container and locate the part or all of geometric configuration of relevant machine element with container.In the situation that product type changes to container 1b by container 1a, be suitable for the newtype of product or container in order to be used in the machine of system of container handling, or in order to revise and improve the corresponding standard default setting of product/container about newtype, the value being obtained by measuring equipment or the individual features parameter drawing can be used.Therefore, for example by container 1a in the change of container 1b, measuring equipment not only determines that new container height 1b is less than the container height 1a of previous container 1a, and this measuring equipment also determines that such as machine element has damaged and/or be modified (as the result in the use as in the operating environment such as temperature, humidity and/or change) during this period.In situation shown in Figure 1, measuring equipment determines that the height of for example machine element is because use/abrasion are from h 3achange to h 3b, and from h 4achange to h 4b, and therefore sealing member 2b top than the top of sealing member 2a low dh.This information can be transported to the processing unit for the treatment of the system of container together with additional observed reading (container is about absolute location, the geometric configuration of container etc. of system) and/or other characteristic parameter drawing, in the processing unit of this system, information can be used to correction to setting value and/or to its control.
For the treatment of the standard default setting of the setting value of the system of container can not or during enough explanation may not appear at container and processes or afterwards and/or the variation that may be caused by the change of abrasion/use or environmental conditions.
Fig. 2 illustrates the detection of the additional geometric parameter for the treatment of processed container, i.e. diameter in containers labels region.As shown in Figure 2, the diameter of the container 5a being measured by measuring equipment be less than the diameter of container 5b
Except dissimilar container can have the fact of different geometric configuratioies, even in the container situation of same type, inter alia, if the difference of diameter may be due to container as measure before by filling and sealing, the fact that in container, pressure will be different, or the manufacture of thick due to wall of a container in profile fluctuation.
The observed reading being detected by measuring equipment and the parameter drawing can be presented at (on measuring equipment and/or on processing unit) in control desk, to be read, to check and to process by the office worker of factory.Information transmission between measuring equipment and container processing unit can be undertaken by cable connection or radio.
Measuring equipment can be incorporated in the first processing unit, after maybe can being positioned at the first processing unit, before additional processing unit or among.Also be possible for operate multiple measuring equipments on multiple processing units.If other measuring equipment is positioned at before the first processing unit or among, so additional or other measurement can be before the first container be processed by other/other a measuring equipment carries out, or measures and can after the first container is processed, carry out.In the situation that measuring equipment is merged in processing unit, measurement can complete during processing or afterwards.
Fig. 3 a, Fig. 3 b illustrate the illustrative example for the treatment of two system A1 and the A2 of container.Two systems have at least two processing unit B 1and B 2, but can also there is the processing unit of any additional quantity, therefore there is B 1, B 2, B nthe summation of processing unit.(Fig. 3 a), measuring equipment M in the schematic structure for system A1 1be located at the first processing unit B 1place/within, wherein measuring equipment M 1also can be incorporated to processing unit B 1.Measuring equipment M 1can be by B 1during processing or carry out afterwards the measurement on container and machine element.Definite observed reading and the characteristic parameter that draws damage and the abrasion of container, machine element (for example about) can measured device analysis and processing thus, then can be considered in order to the correction of setting, set, for to B from the value wherein producing 1with at least one attached processing unit (as B 2) setting and the adjustment of control and control parameter or order.In addition, by communication channel K 2, M 1at least temporarily in B 1itself and/or with at least one attached processing unit (as B 2) communication connection in.Selectively, by communication channel K further 1, by M 1collection and established data can be transferred into centring system control unit ZS.ZS is at least provisional M1 and at least one processing unit of being connected to thus.Conveying at intrasystem container is undertaken by the conveying-machine element of for example conveyer chain and guide rail.For example, machine element T 12be responsible for container from B 1be delivered to B 2, and T ijcontainer is delivered to farther j processing unit from i processing unit, wherein i, j be 2 and N between integer.
The system 2(of similar system 1 Fig. 3 b) in, there is N processing unit, measuring equipment M 1after being positioned at the first processing unit, in this case, M 1only carry out by B 1first processes the measurement on container afterwards.But, at M 1, data communication between ZS and processing unit is according to the carrying out described in system 1.The first processing unit is filling and/or water-tight equipment advantageously, and this processing unit is for the filling of container and/or sealing.The in the situation that of ensuing machine and processing unit, advantageously these are not blocked, and that is to say by conveyer or buffer system and separate from filling and/or water-tight equipment.
At least one attached processing unit is advantageously used for attaching a label to or imprinting container.
Observed reading and can automatically or manually completing from the use of the characteristic parameter that wherein draws, this observed reading and obtaining from measuring equipment from the characteristic parameter wherein drawing, so that they are for the control to processing unit setting value, adjustment and correction.Observed reading can complete by for example control desk and corresponding processing unit through the office worker's of factory manual use, or completes by center control desk.Similarly, automatically use by existing at least intermittent center calculation/control unit of communicating by letter with measuring equipment, and can collect and can further process if desired whole observed readings of being determined by measuring equipment and the characteristic parameter drawing, correction, control command etc., and can use these controls for the treatment of unit setting value, adjustment and correction.But, connecting by the direct communication between measuring equipment and processing unit, the automatic use of the data (comprise observed reading, the characteristic parameter drawing, and control and adjust order) of measuring equipment is also possible.
The following example of the use of the observed reading detecting by measuring equipment illustrates advantageous embodiment of the present invention.
The detection of container height can be used for being arranged on the redundant detection sensor in conveying and machine infeed, also can be used for the height setting of sensing system.
The detection of container diameter can be used for arranging the container infeed to labeller and wrapping machine.
The measurement of the container diameter of container in label area can be used for arranging labeller.
The measurement of the container profile in the range of pressure of subject word can be used for arranging printer.
Observed reading that can be detected according to the present invention, the characteristic parameter drawing (describing the parameter of the feature of container, system or system corresponding component) and from quantity must keep and it is not limited to list at this those values and the parameter of the control to processing unit wherein (describing the parameter of container processing) and produce, setting, adjustment order.
What be additional to this is 2 pages of paper that comprise 3 width figure, in these 2 pages of paper, uses following Reference numeral.
1a, 1b, 5a, 5b are the container with different geometric configuratioies
2a, 2b are the top of the sealing member on container 1a, 1b
3a, 4a are new/unworn machine element
H 3a, h 4afor the height of machine element 3a and 4a
3b, 4b be what damage/machine element wearing and tearing or that change due to the variation in operating environment
H 3b, h 4bfor the height of machine element 3b and 4b
H 1a, h 1bfor container 1a or the corresponding height of container 1b (the wherein distance between the height=container bottom of container and the top of container seal)
Dh is (h 1a+ h 3a+ h 4a) and with (h 1b+ h 3b+ h 4b) and poor
for the diameter of the label area of container 5a and container 5b
6a, 6b are the label area of container 5a and container 5b
A1, A2 are for the system A1 of container processing, A2
B 1, B 2, B nfor the first processing unit for container processing, the second processing unit and N processing unit
K 1for the communication channel of the transmission of data, order and out of Memory for the treatment of between unit and centring system control unit
K 2for the communication channel of the transmission of the data between measuring equipment and processing unit, order and out of Memory
T 12for the machine element of the container transport between the first processing unit and the second processing unit
T ijbe the machine element of the container transport between i processing unit and j processing unit, wherein i, j be 2 and N between integer.
System control unit centered by ZS
M 1for measuring equipment

Claims (12)

1. for a method for the system (A1, A2) of operational processes container, wherein said container is by least one first processing unit (B of described system 1) process, and described container is by least one attached processing unit processing of described system, and measuring equipment (M wherein 1) after the processing of described the first processing unit or during determine at least one parameter as the feature of the geometric configuration of described container, at least one parameter of the feature of the geometric configuration of container is considered for being arranged in described at least one attached processing unit after described measuring equipment and/or control or the adjustment of its sensor described in the conduct of wherein being determined by described measuring equipment.
2. method according to claim 1, is characterized in that, described measuring equipment (M 1) at described the first processing unit (B 1) process after or during determine at least one parameter as the feature of the abrasion of at least one machine element, also consider using as described at least one parameter of the feature of the abrasion of at least one machine element for to being arranged in described at least one attached processing unit after described measuring equipment and/or control or the adjustment of its sensor.
3. method according to claim 1 and 2, is characterized in that, as the feature of the geometric configuration of described container by described measuring equipment (M 1) definite described at least one parameter, and/or as described at least one parameter of being determined by described measuring equipment of the feature of the abrasion of at least one machine element and control and adjust order and the setting value from wherein drawing, directly or by centring system control unit (ZS) be sent at least one attached processing unit, and for the setting to described at least one attached processing unit and control.
4. according at least one described method in the claims, it is characterized in that described the first processing unit (B 1) be filling and/or water-tight equipment.
5. according at least one described method in the claims, it is characterized in that, at described measuring equipment (M 1) the first attached processing unit is afterwards labeling apparatus or the equipment of impressing.
6. according at least one described method in the claims, it is characterized in that, about at least one parameter of the feature of the geometric configuration of container described in the conduct of container of manufacturing or from least one information of the setting value that wherein draws and/or about at least one information of at least one parameter of the feature of the abrasion as at least one machine element, export by display equipment.
7. for the treatment of a system for container, described system comprises the first processing unit (B 1), at least one attached processing unit and be included in the measuring equipment (M after described the first processing unit or together with described the first processing unit 1), described system configures by this way: described measuring equipment (M 1) can determine at least one parameter as the feature by the geometric configuration of container during described the first processing unit processes or afterwards, and can be used for to being arranged at least one attached processing unit after described measuring equipment and/or control or the adjustment of its sensor as at least one above-mentioned parameter of the feature of the shape of described container.
8. system according to claim 7, is characterized in that, described system configures by this way: described measuring equipment (M 1) can determine at least one parameter as the feature of the abrasion of machine element, and as being arranged in the control of described at least one attached processing unit after described measuring equipment and/or its sensor or setting at least one above-mentioned parameters of the abrasion about at least one machine element of feature.
9. according to the system described in claim 7 or 8, it is characterized in that centring system control unit (ZS), described centring system control unit (ZS) can be with the control of each processing unit at least temporarily in data communication, it configures by this way: as described at least one parameter of being determined by described measuring equipment of the feature of the geometric configuration of described container, and/or as the feature of at least one machine element abrasion by described measuring equipment (M 1) definite described at least one parameter and control and adjustment order and setting value from wherein drawing, can directly or by described centring system control unit (ZS) be transported at least one attached processing unit, and can be used in setting and the control of described at least one attached processing unit.
10. according at least one described system in the claims 7-9, it is characterized in that described the first processing unit (B 1) be filling and/or water-tight equipment.
11. according at least one described system in the claims 7-10, it is characterized in that, at described measuring equipment (M 1) the first attached processing unit is afterwards labeling apparatus or the equipment of impressing.
12. according at least one described system in the claims 7-11, it is characterized in that, described system has display equipment, it configures by this way: can export about at least one parameter of the feature of the geometric configuration of container described in the conduct of container of manufacturing or from the setting value that wherein draws or described at least one the information of control command, and/or about at least one parameter of the feature as at least one machine element abrasion or from the setting value that wherein draws or at least one information of control command.
CN201280049294.6A 2011-10-07 2012-07-20 For the treatment of container system and operate the method for this system Active CN103930350B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102011084135A DE102011084135A1 (en) 2011-10-07 2011-10-07 Method and device for operating a system for treating containers with setting value correction when starting the system
DE102011084135.0 2011-10-07
PCT/EP2012/064315 WO2013050186A1 (en) 2011-10-07 2012-07-20 Method and device for operating a system for treating containers

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CN103930350A true CN103930350A (en) 2014-07-16
CN103930350B CN103930350B (en) 2016-04-27

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US (1) US20140237944A1 (en)
EP (1) EP2763904B1 (en)
CN (1) CN103930350B (en)
DE (1) DE102011084135A1 (en)
WO (1) WO2013050186A1 (en)

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CN103930350B (en) 2016-04-27

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