CN103928554A - Connecting method for solar cell array front and back face circuits - Google Patents

Connecting method for solar cell array front and back face circuits Download PDF

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Publication number
CN103928554A
CN103928554A CN201410159645.XA CN201410159645A CN103928554A CN 103928554 A CN103928554 A CN 103928554A CN 201410159645 A CN201410159645 A CN 201410159645A CN 103928554 A CN103928554 A CN 103928554A
Authority
CN
China
Prior art keywords
solar cell
substrate
cable
solar battery
sheet metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410159645.XA
Other languages
Chinese (zh)
Inventor
雷刚
贺虎
陈萌炯
韦祎
范襄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Institute of Space Power Sources
Original Assignee
Shanghai Institute of Space Power Sources
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Institute of Space Power Sources filed Critical Shanghai Institute of Space Power Sources
Priority to CN201410159645.XA priority Critical patent/CN103928554A/en
Publication of CN103928554A publication Critical patent/CN103928554A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/02002Arrangements for conducting electric current to or from the device in operations
    • H01L31/02005Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier
    • H01L31/02008Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/02002Arrangements for conducting electric current to or from the device in operations
    • H01L31/02005Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier
    • H01L31/02008Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules
    • H01L31/02013Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules comprising output lead wires elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention discloses a connecting method for solar cell array front and back face circuits. The method comprises the steps of (1), laying a sheet-shaped solar cell welding disc on the front face of a substrate, and laying a sheet-shaped cable on the back face of the substrate; (2) welding the two ends of a metal sheet to the solar cell welding disc on the front face of the substrate and the cable on the back face of the substrate respectively. Due to the facts that the solar cell welding disc is in a sheet shape, the cable is in a sheet shape, and the metal sheet is adopted to be connected with the cable and the solar cell welding disc, the connecting thickness is small due to the connecting mode, and the drawing size of a solar cell array is not affected.

Description

The method of attachment of the positive back side of solar battery array circuit
 
Technical field
The present invention relates to battery technology, relate in particular to the method for attachment of the positive back side of solar battery array circuit.
Background technology
The spacecraft overwhelming majority all adopts solar battery array to power, and the electric energy that the solar battery string on solar battery array sends is inner for spacecraft to spacecraft by cable transfer.The cable of tradition solar battery array adopts stranded conductor, and cable is fixed on substrate back after being bundled into pencil, and one end of cable is connected through the aperture on substrate and the solar battery string of substrate front side, and the other end is connected with solar array drive.There is the problem that cable thickness is large in the connected mode of the positive back side of this solar battery array circuit, affect the gathering volume of solar battery array, in addition adopt the cable of stranded conductor in the time being connected with solar battery string, can only adopt the mode of soldering, and losing efficacy easily appears in tin welding spot under the space environment of long-term high low temperature alternation, affect the reliability of solar battery array.
Summary of the invention
The problem that the present invention solves is that the method for attachment of the positive back side of existing solar battery array circuit exists connection thickness to affect greatly the problem of drawing volume in.
For addressing the above problem, the invention provides the method for attachment of the positive back side of a kind of solar battery array circuit, the method comprises the steps: step 1, lays laminar solar cell welded disc in substrate front side, lays laminar cable at substrate back; Step 2, the two ends of sheet metal are welded with the solar cell welded disc of substrate front side and the cable of substrate back respectively.
In further scheme, described sheet metal comprises linking arm, the first support arm and the second support arm, and the first end of the first support arm is connected in one end of linking arm, and the second end is connected in solar cell welded disc; One end of the second support arm is connected in the second end of linking arm, and the second end is connected in described cable.
In further scheme, described the first support arm, the second support arm and linking arm surround U-shaped.
In further scheme, described sheet metal is silver strip, copper sheet or can valve alloy sheet.
In further scheme, the thickness of described sheet metal is no more than 0.5mm.
In further scheme, between described sheet metal and the side of substrate, there is space.
In further scheme, the width in described space is less than 0.5 times of gross thickness of substrate, solar cell welded disc and cable.
In further scheme, the welding manner of described sheet metal and solar cell welded disc and cable adopts resistance welded, ultrasonic bonding, laser welding or soldering.
Compared with prior art, the present invention has the following advantages:
1, because described solar cell welded disc is laminar, cable is laminar and adopts sheet metal stube cable and solar cell welded disc, so it is little and can not affect the gathering volume of solar battery array that connected mode of the present invention connects thickness.
2, because described sheet metal is U-shaped, so sheet metal is easy to weld with solar cell welded disc, cable.
3, because described sheet metal is silver strip or copper sheet, like this, be easy to welding and good toughness, be not easy fracture and guarantee the reliable connection of cable and solar cell welded disc.Because the thickness of described sheet metal is no more than 0.5mm, like this, sheet metal has good flexibility and is convenient to bending shaping.
4,, owing to having space between described sheet metal and the side of substrate, like this, avoid the stress damage sheet metal producing due to variations in temperature.
5, owing to adopting resistance welded, ultrasonic bonding or laser welding, compared with soldering mode, can greatly improve the reliability of solder joint under long-term high low temperature alternation environment.
Brief description of the drawings
Fig. 1 is the solar cell welded disc schematic diagram of substrate front side of the present invention;
Fig. 2 is the cable schematic diagram of substrate back of the present invention;
Fig. 3 is the schematic diagram of realizing the circuit connection of the positive back side of solar battery array by substrate edges of the present invention;
Fig. 4 is the schematic diagram of realizing the circuit connection of the positive back side of solar battery array by aperture of the present invention;
Fig. 5 is solar cell welded disc of the present invention and the direct connection diagram of solar battery string;
Fig. 6 is that solar cell welded disc of the present invention realizes the schematic diagram being connected by sheet of interconnect with solar battery string.
Embodiment
By describing technology contents of the present invention, structural feature in detail, being reached object and effect, below in conjunction with embodiment and coordinate accompanying drawing to be described in detail.
As shown in Figure 1, lay multiple laminar solar cell welded disc 2 in the front of substrate 1, the two ends that stick on the solar battery string 11 of substrate front side are connected with solar cell welded disc 2 respectively.For ease of welding, solar cell welded disc 2 should be arranged on the edge of substrate 1.Solar cell welded disc 2 adopts and is easy to welding, resistance is little, matter is soft, the metal material of good toughness, preferably silver, copper or can valve alloy, and thickness is no more than 0.5mm.
As shown in Figure 2, lay laminar cable 3 at the back side of substrate 1, cable 3 is made up of many elongated flat cores, one end of core be arranged at the edge of substrate 1 and and the corresponding position of solar cell welded disc 2 in substrate 1 front, the other end is directly connected with solar array drive or passes through transition cable 4 along the direction of vertical battery strings and is connected with solar array drive.Described core adopts and is easy to welding, resistance is little, matter is soft, the metal material of good toughness, preferably silver, copper or can valve alloy, and thickness is no more than 0.5mm.
As shown in Figure 3, the two ends of " U " font sheet metal 5 are welded with the solar cell welded disc 2 of substrate front side and the cable 3 of substrate back respectively, " U " font sheet metal adopts and is easy to welding, resistance is little, matter is soft, the metal material of good toughness, preferably silver, copper or can valve alloy, thickness is no more than 0.5mm.Welding can adopt the methods such as resistance welded, ultrasonic bonding, laser welding, soldering.In present embodiment, although what sheet metal adopted is U-shaped sheet, but, technical staff is appreciated that, sheet metal is following structure also: described sheet metal 5 comprises linking arm, the first support arm and the second support arm, the first end of the first support arm is connected in one end of linking arm, and the second end is connected in solar cell welded disc; One end of the second support arm is connected in the second end of linking arm, and the second end is connected in described cable.In such cases, described the first support arm, the second support arm and linking arm surround U-shaped or other shapes." U " font sheet metal should and substrate between leave space, the width in described space is not less than 0.5 times of gross thickness of substrate, solar cell welded disc and cable, avoids the material causing due to variations in temperature to expand, shrink the damage that causes sheet metal.
Except realizing at substrate edges the connection of the positive back side of solar battery array circuit, in order to meet the connection requirement of solar battery string positive back side circuit in the time that substrate is middle, can adopt form as shown in Figure 4, on substrate, set in advance aperture 12, then " U " font sheet metal 5 is welded with the solar cell welded disc of substrate front side and the cable 3 of substrate back respectively through aperture.
As shown in Figure 5, solar cell welded disc 2 can be first and solar battery string 11 weld, then paste on substrate 1 together with solar battery string 11.
As shown in Figure 6, solar battery string 11 and solar cell welded disc 2 first can also be pasted on substrate 1, then sheet of interconnect 6 is welded with solar battery string 11, solar cell welded disc 2 respectively, realize the connection of solar battery string 11 and solar cell welded disc 2.

Claims (8)

1. the method for attachment of the positive back side of solar battery array circuit, is characterized in that: the method comprises the steps:
Step 1, lay laminar solar cell welded disc in substrate front side, lay laminar cable at substrate back;
Step 2, the two ends of sheet metal are welded with the solar cell welded disc of substrate front side and the cable of substrate back respectively.
2. the method for attachment of the positive back side of solar battery array circuit as claimed in claim 1, it is characterized in that: described sheet metal comprises linking arm, the first support arm and the second support arm, the first end of the first support arm is connected in one end of linking arm, and the second end is connected in solar cell welded disc; One end of the second support arm is connected in the second end of linking arm, and the second end is connected in described cable.
3. the method for attachment of the positive back side of solar battery array circuit as claimed in claim 2, is characterized in that: described the first support arm, the second support arm and linking arm surround U-shaped.
4. as the method for attachment of the positive back side of solar battery array circuit as described in any one in claims 1 to 3, it is characterized in that: described sheet metal is silver strip, copper sheet or can valve alloy sheet.
5. as the method for attachment of the positive back side of solar battery array circuit as described in any one in claims 1 to 3, it is characterized in that: the thickness of described sheet metal is no more than 0.5mm.
6. as the method for attachment of the positive back side of solar battery array circuit as described in any one in claims 1 to 3, it is characterized in that: between described sheet metal and the side of substrate, have space.
7. the method for attachment of the positive back side of solar battery array circuit as claimed in claim 6, is characterized in that: the width in described space is not less than 0.5 times of gross thickness of substrate, solar cell welded disc and cable.
8. as the method for attachment of the positive back side of solar battery array circuit as described in any one in claims 1 to 3, it is characterized in that: the welding manner of described sheet metal and solar cell welded disc and cable adopts resistance welded, ultrasonic bonding, laser welding or soldering.
CN201410159645.XA 2014-04-21 2014-04-21 Connecting method for solar cell array front and back face circuits Pending CN103928554A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410159645.XA CN103928554A (en) 2014-04-21 2014-04-21 Connecting method for solar cell array front and back face circuits

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410159645.XA CN103928554A (en) 2014-04-21 2014-04-21 Connecting method for solar cell array front and back face circuits

Publications (1)

Publication Number Publication Date
CN103928554A true CN103928554A (en) 2014-07-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105552135A (en) * 2015-12-07 2016-05-04 上海空间电源研究所 Lightweight flexible solar cell module and manufacturing method thereof
CN104241419B (en) * 2014-08-28 2017-02-15 上海空间电源研究所 Thin film type semi-rigid solar cell array and manufacturing method thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5430616A (en) * 1992-09-08 1995-07-04 Sharp Kabushiki Kaisha Interconnector and electronic device element with the interconnector
JPH08255810A (en) * 1995-03-15 1996-10-01 Sanyo Electric Co Ltd Semiconductor device and manufacture thereof
JP2002329835A (en) * 2001-05-02 2002-11-15 Sony Corp Conducting connection part, manufacturing method therefor, and semiconductor device
JP2008227085A (en) * 2007-03-12 2008-09-25 Sharp Corp Solar cell array, solar cell module, and manufacturing method of solar cell array
CN102668113A (en) * 2009-12-25 2012-09-12 三菱电机株式会社 Solar cell module
US20130104959A1 (en) * 2011-10-31 2013-05-02 E I Du Pont De Nemours And Company Integrated back-sheet for back contact photovoltaic module
US20130146122A1 (en) * 2010-06-08 2013-06-13 Amerasia International Technology, Inc. Solar cell module and panel, and method
US20140053888A1 (en) * 2012-08-22 2014-02-27 Staffan WESTERBERG Radially arranged metal contact fingers for solar cells

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5430616A (en) * 1992-09-08 1995-07-04 Sharp Kabushiki Kaisha Interconnector and electronic device element with the interconnector
JPH08255810A (en) * 1995-03-15 1996-10-01 Sanyo Electric Co Ltd Semiconductor device and manufacture thereof
JP2002329835A (en) * 2001-05-02 2002-11-15 Sony Corp Conducting connection part, manufacturing method therefor, and semiconductor device
JP2008227085A (en) * 2007-03-12 2008-09-25 Sharp Corp Solar cell array, solar cell module, and manufacturing method of solar cell array
CN102668113A (en) * 2009-12-25 2012-09-12 三菱电机株式会社 Solar cell module
US20130146122A1 (en) * 2010-06-08 2013-06-13 Amerasia International Technology, Inc. Solar cell module and panel, and method
US20130104959A1 (en) * 2011-10-31 2013-05-02 E I Du Pont De Nemours And Company Integrated back-sheet for back contact photovoltaic module
US20140053888A1 (en) * 2012-08-22 2014-02-27 Staffan WESTERBERG Radially arranged metal contact fingers for solar cells

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104241419B (en) * 2014-08-28 2017-02-15 上海空间电源研究所 Thin film type semi-rigid solar cell array and manufacturing method thereof
CN105552135A (en) * 2015-12-07 2016-05-04 上海空间电源研究所 Lightweight flexible solar cell module and manufacturing method thereof

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SE01 Entry into force of request for substantive examination
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Application publication date: 20140716