CN103926928B - A kind of robot controller of module dynamic dispatching - Google Patents

A kind of robot controller of module dynamic dispatching Download PDF

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CN103926928B
CN103926928B CN201410185298.8A CN201410185298A CN103926928B CN 103926928 B CN103926928 B CN 103926928B CN 201410185298 A CN201410185298 A CN 201410185298A CN 103926928 B CN103926928 B CN 103926928B
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module
robot
controller
real
external
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CN103926928A (en
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姚庭
刘会英
林建林
巩相峰
黄海忠
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WEIHAI NEWBEIYANG ZHENGQI ROBOT CO., LTD.
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Weihai Newbeiyang Zhengqi Robot Co Ltd
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Abstract

The invention provides the robot controller of a kind of module dynamic dispatching, it includes controller motherboard, controller motherboard is provided with central processing unit and memory element, this central processing unit is the hardcore device on controller motherboard, additionally, be additionally provided with external fixture hardware interface on controller motherboard, wherein, being provided with multiple separate processing units in central processing unit, each processing unit configures bound different software module for transferring.Use robot controller, it is possible to substantially by vacant for hardware resource out, provide maximized resource, to improve stability and the robustness of system for unknown control and interactive task.

Description

A kind of robot controller of module dynamic dispatching
Technical field
The present invention relates to a kind of robot controller, the machine of a kind of module dynamic dispatching People's controller.
Background technology
The universal motion controller of robot control field, is along realizing motor control from pure hardware and calculates The Road Development that method realizes to pure software, within each different time period, motion controller is respectively provided with Than sharper characteristic.In earliest period, motion controller is built by analog circuit purely, after Apply motor control special chip, thus achieve real time kinematics and control card plus general purpose computer The entire motion controller constituted, further, motion control chip is more general digital signal Processor is replaced.
Currently, the high-performance of universal computing platform is had benefited from so that pure software realizes popular motion control Become possibility.But, this quasi-controller the most most, by more complicated, coupling Stronger huge software sharing, even uses the mode of multiple operating system cooperation to realize, such as China Patent CN1867895B, so that operation and maintenance becomes extremely difficult.Simultaneously as this fortune The ability that movement controller must have and outside uncertain environment is mutual, this just makes controller be received Information there is suitable randomness, and system close-coupled is together, once occurs to make mistakes alternately, Whole system will be caused to collapse, thus cause danger.Finally, such coupled system cannot be distinguished by respectively Individual functional module, in order to keep the stability of system, runs control and must occupy substantial amounts of calculating for a long time Resource, this will have a strong impact on the response of system external portion event, simultaneously also to hardware computing resource A kind of waste.
Summary of the invention
In order to solve the problems referred to above, improving the motion controller that existing pure software realizes, the present invention carries For the robot controller of a kind of module dynamic dispatching, it includes controller motherboard, at controller motherboard On be provided with central processing unit and memory element, this central processing unit is that the core on controller motherboard is hard Part device, additionally, be additionally provided with external fixture hardware interface on controller motherboard, wherein, in Being provided with multiple separate processing units in central processor, each processing unit configures bound different Software module is for transferring program.
Preferably, the quantity of separate processing units is four, and wherein three separate processing units are respectively Bind with motion-control module, communications resource manager module, external equipment uniform management module, and Real-Time Scheduling module, Programmadle logic module and utility program module and the 4th separate processing units collection Becoming binding, wherein, Real-Time Scheduling module 5 configuration ground, for dynamically loading, unloads and dispatches machine Modules in people's controller, these modules all need to be registered in advance in Real-Time Scheduling module, in real time Scheduler module can also the state of all hardware resource in query monitor current controller in real time, including The running status of modules, these hardware resources not only include all separate processing units, also include Central processing unit, memory element and external fixture hardware interface, Real-Time Scheduling module can also configure ground Occupied for dynamically dischargeing, the most idle resource of a period of time, then needs are used The module schedules of these resources enters and uses.
Preferably, the quantity of separate processing units is more than or equal to six, wherein, motion-control module, Communications resource manager module, external equipment uniform management module, Real-Time Scheduling module, can edit and patrol Collect module to bind mutually with single separate processing units respectively with utility program module.
Preferably, external equipment uniform management module configuration ground is used for and external fixture hardware interface phase Connecting and communicate, external fixture hardware interface is described robot controller and external hardware device The exchange channels connected, all of external equipment all accesses described machine by this external fixture hardware interface Device people's controller, and carry out integrated management information exchange by external equipment uniform management module.Work as use During described external equipment, first the external equipment that robot controller is had is registered in outside this and sets In standby uniform management module, provide and this device-dependent essential information, the unified pipe of external equipment simultaneously Reason module utilizes these essential informations to be respectively these external equipments and writes independent underlying device driving, Then these drivings are packaged together, and provide standardized handling function to external users, real The now unification to all hardware is abstract and normalizing operation.
Preferably, described external equipment is to control the equipment that must have of robot, it include numeral and Analog input and output interface, robot demonstrator.
Preferably, communications resource manager module configuration ground is used for managing the communication between each module, And for obtaining the movement locus of robot, such track is by robot teaching, to machine Device people's LISP program LISP resolves acquisition, and wherein movement locus includes joint space or the flute card of robot The positional information in youngster space, additionally, communications resource manager module can also obtain the true of current robot Real joint position, communications resource manager module is at the controller of unified coordination and administration robot controller In the communication between each software module in motherboard, it makes use of very fast high-bandwidth real-time embedded always Line transmission interactive information, it is ensured that the stability of communication, and for different current objects in this bus Having carried out special structure Protocol Design, communications resource manager module also has elementary data and calculates And transfer capability, it is possible to perform some simple data processing tasks, ensure the height that module is run simultaneously Speed and real-time, additionally it is possible to source data is carried out form conversion, enable the data after conversion at quilt Directly use after passing to subsequent module.
Preferably, special structure Protocol Design includes, for high speed real-time character type data, adopting With directly transmission without the mode of inspection;For low speed important information, receiving-transmitting sides holds Handshake Protocol; For the blocks of data that quantity of information is bigger, after using data-block cache, concentrate the mode of transmitting-receiving.
Preferably, motion-control module is with certain periodic duty, and its configuration ground is first from communication money Robot motion's track is obtained at source manager module, then will be according to given speed command, to fortune Dynamic track carries out sampling and interpolation calculates to obtain the target location of robot servo's level, then by solving Calculate robot kinematics and obtain the correspondence position of robot each joint shaft corresponding against solution mode, as machine Device people's servosystem must accept target control order, the most also need to be calculated robot in joint Speed in space and cartesian space and accekeration, use for servosystem, finally will be counted Calculate result and pass to external equipment uniform management module again by communications resource manager module, thus drive Dynamic actual physical equipment, this module also obtains current machine at communications resource manager module simultaneously The real joint position of people, obtains robot location's information by resolving Method of Calculation of Robotic Movements mode, Running status with supervisory-controlled robot.
Preferably, universal logic module is Collaborative Control motion planning and robot control task and outer The core cell of portion's event, it is with a priority lower than motor control, and cycle of operation is also than motion control The long an order of magnitude of task processed.This module configuration ground is for coordinating external event and the motion in controller Control task, external event signal will be routed to this Logic control module, thus by these events with Motion planning and robot control task requires to be synchronized in robot program according to user program, additionally, because of This is in the periphery of this module, arranges multiple safe link, each is physically entered output and carries out in real time Monitoring.
Preferably, application program module configuration ground is for loading and the application program of user's direct interaction In robot controller, described application program is practical art auxiliary program, these application program moulds Block runs as un-real time job, after completing appointed task, will be unloaded out from robot controller, The shared resource of release, additionally, after interim task completes, controller can be loaded into again, Performing manufacturability task, final driven machine people completes appointed task.
The core of the present invention be by robot system included in core frame content in modular form Extract, user's manufacturability program is also configured as standalone module simultaneously, to facilitate scheduling unit to adjust Degree, especially the specialized designs module schedules unit of a kind of specific use, it can obtain current each The running status of individual CPU and resources occupation situation, thus realize by module design task reasonably Distribute to the processing unit being suitable for, substantially by vacant for hardware resource out, mutual appoint for unknown Business provides maximized resource, to improve stability and the robustness of system.
Accompanying drawing explanation
Fig. 1 is the structural representation of the robot controller according in present invention representative embodiment. Detailed description of the invention
Wherein:
1-controller motherboard;2-central processing unit;3-external fixture hardware interface;4-processing unit;5- Real-Time Scheduling module;6-motion-control module;7-programmed logical module;8-communications resource manager mould Block;9-external equipment uniform management module;10-utility program module;11-numeral and analog input are defeated Outgoing interface;12-robot demonstrator;15-memory element.
Detailed description of the invention
In 1 couple of present invention, a detailed representative embodiment is described below with reference to the accompanying drawings.
Fig. 1 is a preferred reality of the robot controller of a kind of module dynamic dispatching of the present invention Executing example, in this embodiment, robot controller includes controller motherboard 1, this controller motherboard 1 General industry main board of computer can be utilized to set up, controller motherboard 1 is provided with central authorities' process Device 2 and memory element 15, this central processing unit 2 is the hardcore device on controller motherboard 1, Additionally, be additionally provided with external fixture hardware interface 3 on controller motherboard 1.In order to realize robot Control, in central processing unit 2, be provided with multiple independent processing unit 4, the most so-called " solely Vertical ", it is simply that can on a computing unit 4 independent operating unique user thread or program, to ensure Higher processing speed and process energy, for the robot that the present invention relates to and robot controller, Being not requirement to the transformation arranging processing unit on central processing unit 2, basic principle is In the case of ensureing enough usefulness, configure such separate processing units as much as possible, but right There is definite requirement in this numerical lower limits, need the such independent process of at least four in general Unit 4, in the present embodiment, in order to safeguard stability and the high efficiency of system, at central processing unit 2 On four separate processing units 4 are set, each processing unit configure bound different software module with For transferring program, specifically, motor control is bound respectively on three separate processing units 4 wherein Module 6, communications resource manager module 8 and external equipment uniform management module 9, these three module It is to maintain module necessary to system stable operation, other task modules remaining, such as Real-Time Scheduling Module 5, programmed logical module 7 and utility program module 10 can will be dynamically scheduled the 4th On processing unit, in more preferred embodiment, if the quantity of separate processing units 4 is more than six Individual, then can guarantee that each operation module so can be able to make with single separate processing units binding These task modules obtain more and independent calculating and hardware resource, and more abundant hardware configuration is Solution the most direct, efficient can be brought.
The module below central processing unit 2 specifically introduced in above-mentioned robot controller carried with And the working method between each module, wherein:
External equipment uniform management module 9 configuration ground is for being connected also with external fixture hardware interface 3 Communicating, external fixture hardware interface 3 is the friendship that robot controller is connected with external hardware device Passage mutually, all of external equipment all accesses robot controller by this external fixture hardware interface 3, And carrying out integrated management information exchange by external equipment uniform management module 9, these external equipments include Some control the equipment that robot must have, such as numeral and analog input and output interface 11, machine People's demonstrator 12 etc..It is pointed out that some external equipment can also be by the form of switching here Being linked into inside controller, wherein robot demonstrator is exactly a typical representative.Specifically, When using these external equipments, first the external equipment that robot controller is connected is registered in this In external equipment uniform management module 9, provide and these more device-dependent essential informations, example simultaneously As: hardware firmware information, the particularly important is hardware interrupts number etc., utilize these information, outside sets Standby uniform management module 9 is respectively these external equipments and writes independent underlying device driving, then will These drivings are packaged together, and provide standardized handling function to external users, it is achieved to institute There is the unification of hardware abstract and operational standardization.
Communications resource manager module 8 configuration ground is for managing the communication between each module, and is used for Obtaining the movement locus of robot, such track is by robot teaching, to robot language Program resolves acquisition, which includes the joint space of robot or the position letter of cartesian space Breath, moreover it is possible to obtain the real joint position of current robot.Additionally, communications resource manager module 8 Configuration ground each software module in the controller motherboard 1 of unified coordination and administration robot controller Between communication, it makes use of the real-time embedded bus transmission interactive information of very fast high-bandwidth, it is ensured that logical The stability of letter.Additionally, the agreement constructed in this bus is carried out for different current objects Special design, such as, for high speed real-time character type data, use directly transmission without the side of inspection Formula, for low speed important information, receiving-transmitting sides must have Handshake Protocol, for the block that quantity of information is bigger Data, concentrate the mode of transmitting-receiving after using data-block cache.Communications resource manager module 8 also has Some elementary data calculate and transfer capability, it is possible to perform some simple data processing tasks, with Time ensure module run high speed and real-time, it is also possible to source data is carried out form conversion, make turn Data after changing directly can use after being delivered to subsequent module.
Motion-control module 6 is one of nucleus module in whole robot controller, with certain week Phase is run, and first it obtain robot motion's track at communications resource manager module 8, then wants According to given speed command, movement locus is sampled and interpolation calculates to obtain robot servo The target location of level, then obtain robot each joint corresponding by resolving robot Inverse Kinematics Solution The correspondence position of axle, as robot servo's system must accept target control order, the most also need It is calculated robot speed in joint space and cartesian space and accekeration, for servo System uses, and finally by communications resource manager module 8, institute's result of calculation is passed to outside again and sets Standby uniform management module 9, thus drive the physical equipment of reality, such as: robot servo motors, machine People's decelerators etc., this module also obtains current robot at communications resource manager module 8 simultaneously Real joint position, obtains robot location's information by resolving Method of Calculation of Robotic Movements mode, with The running status of supervisory-controlled robot.
Universal logic module 7 is Collaborative Control motion planning and robot control task and external event Core cell, it is with a priority lower than motor control, and cycle of operation is also long than motor control task An order of magnitude.The main merit of this module is to coordinate external event to appoint with the motor control in controller Business.The external event signal obtained will be routed to this Logic control module 7, thus by these events with Motion planning and robot control task requires to be synchronized in robot program according to user program.Write Such program, is once downloaded in controller, just will take over the dynamic of whole robot physical system Make logic, will result in serious consequence if there is improper, therefore in the periphery of this software module, arrange Multiple safe links, are physically entered output to each and carry out real-time monitoring.
By the above-mentioned description to robot controller it is seen that, the core of whole robot controller Part is to realize by software or its module carried, the various Core Features in robot controller By the most abstract out after realize in modular form in the controller, simultaneously in order to make machine The function of device people more optimizes, and devises multiple user's manufacturability practicality program and integrated is embodied as reality By program module 10, for using and dispatching.
Real-Time Scheduling module 5 configuration ground is for dynamically loading, in unloading and dispatch robot controller Each architecture module and application program module.These architecture module and application program modules All need to be registered in advance in Real-Time Scheduling module 5, Real-Time Scheduling module 5 can also inquire about prison in real time The state of all hardware resource in control current controller, including the running status of modules, wherein this A little hardware resources not only include all separate processing units, also include central processing unit 2, memory element 15, external fixture hardware interface 3 and other hardware.Real-Time Scheduling module 5 is not only able to basis frame Outside three key modules in frame are loaded on three separate processing units, moreover it is possible to dynamically discharge Some are occupied, the most idle resource of a period of time, then will need to use the mould of these resources Block dispatching enters and uses, and some high priorities use the module design task of resource period length, it is also possible to quilt It is tied to some special resources, especially calculates resource, thus ensure the stability of its task run.
Utility program module 10 configuration ground is for loading the application program with user's direct interaction to robot In controller, these application programs can be practical art auxiliary program, and embodies with modular form, E.g. robot welding technical module, Control During Paint Spraying by Robot technical module, robotic asssembly module etc.. Only run previous work at robot controller owing to these application program modules are general, therefore complete After appointed task, robot controller can be unloaded out from, the shared resource of release.In interim work After task completes, can be loaded again such as controller, perform manufacturability task, final driven machine people is complete Become appointed task.In a robot controller framework, can derive and multiple there is professional lead To special machine people's controller, save Robot controller hardware's development cost, heighten exploitation flexibility And efficiency.
One representative embodiment of the present invention has obtained detailed description referring to the drawings.These are detailed Describe and only further believe content to those skilled in the art, for implementing the excellent of the present invention Select aspect, and the scope of the present invention will not be limited.Only have claim to be used for determining this Bright protection domain.Therefore, the combination of the feature in foregoing detailed description and step is dispensable For implementing the present invention, and the most only the most detailed to the present invention in the broadest scope The representative embodiment described provides teaching.Additionally, use embodiment to obtain being attached with of the present invention, The various different feature providing teaching in the description can combine in several ways, but these sides Formula is not enumerated out especially.

Claims (8)

1. a robot controller for module dynamic dispatching, it includes controller motherboard, on controller motherboard Being provided with central processing unit and memory element, this central processing unit is the hardcore dress on controller motherboard Put, additionally, be additionally provided with external fixture hardware interface on controller motherboard, wherein, process in central authorities Being provided with multiple separate processing units in device, each separate processing units is with motion-control module, communicate money Source manager module, external equipment uniform management module, Real-Time Scheduling module, Programmadle logic module and One or more bindings in utility program module are for transferring program, and communications resource manager module is joined Put for managing the communication between each module, and for obtaining the movement locus of robot, such Track is by robot teaching, robot language program being resolved acquisition, wherein movement locus bag Include the joint space of robot or the positional information of cartesian space, additionally, communications resource manager mould Block can also obtain the real joint position of current robot, and communications resource manager module is being uniformly coordinated pipe In the communication between each software module in the controller motherboard of reason robot controller, make use of at a high speed The real-time embedded bus transmission interactive information of high bandwidth, it is ensured that the stability of communication, and pin in this bus Different communication objects has carried out special structure Protocol Design, and communications resource manager module also has Elementary data calculate and transfer capability, it is possible to perform some simple data processing tasks, ensure simultaneously The high speed of module operation and real-time, additionally it is possible to source data is carried out form conversion, makes the number after conversion According to directly using after being delivered to subsequent module, wherein, special structure Protocol Design includes pin To high speed real-time character type data, use directly transmission without the mode of inspection;For low speed important information, Receiving-transmitting sides holds Handshake Protocol;For the blocks of data that quantity of information is bigger, collect after using data-block cache The mode of middle transmitting-receiving.
The robot controller of module dynamic dispatching the most according to claim 1, it is characterised in that: independent The quantity of processing unit is four, wherein three separate processing units respectively with motion-control module, communication Resource supervisor module, external equipment uniform management module are bound, and Real-Time Scheduling module, can edit and patrol Collect module and utility program module and the 4th the integrated binding of separate processing units, wherein, Real-Time Scheduling mould Block configuration ground, for dynamically loading, unloads and the modules in dispatch robot controller, these moulds Block all need to be registered in advance in Real-Time Scheduling module, and Real-Time Scheduling module can also be worked as by query monitor in real time The state of all hardware resource in front controller, including the running status of modules, wherein these hardware Resource not only includes all separate processing units, also includes that central processing unit, memory element and outside set Standby hardware interface, Real-Time Scheduling module can also be occupied for dynamically dischargeing with configuring, the notst busy Put the resource of a period of time, then used needing the module schedules using these resources to enter.
The robot controller of module dynamic dispatching the most according to claim 2, it is characterised in that: independent The quantity of processing unit be more than or equal to six, wherein, motion-control module, communications resource manager module, External equipment uniform management module, Real-Time Scheduling module, Programmadle logic module and utility program module are divided Do not bind mutually with single separate processing units.
4. according to the robot controller of the module dynamic dispatching according to any one of claim 1-3, its feature It is: external equipment uniform management module is arranged to be connected with external fixture hardware interface go forward side by side Row communication, external fixture hardware interface be described robot controller be connected with external hardware device mutual Passage, all of external equipment all accesses described robot controller by this external fixture hardware interface, And carry out integrated management information exchange by external equipment uniform management module, wherein when using described outside to set Time standby, first the external equipment that robot controller is had is registered in this external equipment unified management mould In block, providing and this device-dependent essential information, external equipment uniform management module utilizes these simultaneously Essential information is respectively these external equipments and writes independent underlying device driving, then these is driven envelope It is fitted together, and provides standardized handling function to external users, it is achieved the unification to all hardware Abstract and normalizing operation.
The robot controller of module dynamic dispatching the most according to claim 4, it is characterised in that: described External equipment is to control the equipment that robot must have, and it includes numeral and analog input and output interface, Robot demonstrator.
The robot controller of module dynamic dispatching the most according to claim 5, it is characterised in that: motion Control module is with certain periodic duty, and first its configuration ground obtain machine at communications resource manager module Device people's movement locus, then to sample to movement locus and interpolation meter according to given speed command Calculate to obtain the target location of robot servo's level, then obtain by resolving robot Inverse Kinematics Solution mode The correspondence position of robot each joint shaft corresponding, must the target of acceptance as robot servo's system institute Control command, the most also needs be calculated robot speed in joint space and cartesian space and add Velocity amplitude, uses for servosystem, again by institute's result of calculation by communications resource manager module finally Pass to external equipment uniform management module, thus drive the physical equipment of reality, simultaneously this module also from Obtain the real joint position of current robot at communications resource manager module, transport by resolving robot Dynamic normal solution mode of learning obtains robot location's information, with the running status of supervisory-controlled robot.
The robot controller of module dynamic dispatching the most according to claim 6, it is characterised in that: can compile Volume logic module is Collaborative Control motion planning and robot control task and the core cell of external event, it with than The state of the low priority of motor control is run, and cycle of operation is also long one than motor control task simultaneously The order of magnitude, this module configuration ground is for coordinating external event and the motor control task in controller, outside Event signal will be routed to this Programmadle logic module, thus by these events and motion planning and robot control Task requires to be synchronized in robot program according to user program, additionally, in the periphery of this module, if Put multiple safe link, each is physically entered output and carries out real-time monitoring.
8. according to the robot controller of the module dynamic dispatching according to any one of claim 5-7, its feature It is: application program module configuration ground is used for loading user interactive application in robot controller, Described application program is practical art auxiliary program, and these application program modules only carry out un-real time job, After completing appointed task, robot controller will be unloaded out from, the shared resource of release, additionally, on rank After the task of section property completes, controller can be loaded into again, perform manufacturability task, finally drive Robot completes appointed task.
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