CN103924367A - Method for producing antistatic wool-like fabric - Google Patents
Method for producing antistatic wool-like fabric Download PDFInfo
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- CN103924367A CN103924367A CN201410148651.5A CN201410148651A CN103924367A CN 103924367 A CN103924367 A CN 103924367A CN 201410148651 A CN201410148651 A CN 201410148651A CN 103924367 A CN103924367 A CN 103924367A
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Abstract
The invention relates to the field of spinning, in particular to a method for producing antistatic wool-like fabric. The method includes the steps of weaving, pretreating, presetting, dyeing, drying, brushing, decating, re-brushing, ball rolling, setting and coiling. By adding the pretreating process, setting of blank cloth can be realized more easily in the process of presetting; by adding an electroconductive wire in the weaving process, antistatic capability of the fabric can be effectively improved, and market competitiveness can be improved.
Description
Technical field
The present invention relates to a kind of field of textiles, especially a kind of production method of antistatic imitative wool fabric.
Background technology
Early stage sheep's wool fabric, mainly taking sheep's wool as main, although thermal property is better, causes cost higher because cost of material is higher, and fabric color is single, causes the limitation of sheep's wool fabric development prospect.For addressing the above problem, on market, occur a kind ofly taking terylene thread as the woven sheep wool-like fabric of raw material, be widely used in the aspect such as simulated toy and garment lining with its outward appearance like sheep's wool and good warmth retention property.
Because terylene fusing point is high, HEAT SETTING performance is good, substantially non-hygroscopic, the impact of hygrometric state thermodynamics is little, color is various, and cost is low, is suitable for applying, and domestic production ability is large, therefore select the raw material of terylene as sheep wool-like fabric, still, due to the shortcoming of terylene thread self material, easily in wearing process, produce static, wearer is brought inconvenience.Therefore, working out a kind of production technology that can either antistaticly have the imitative wool fabric that can simplify production stage is to need at present one of problem solving.
Summary of the invention
Goal of the invention: the object of the invention is in order to solve the deficiencies in the prior art, a kind of effectively production method of anlistatig imitative wool fabric is provided.
Technical scheme: in order to realize above object, the production method of a kind of antistatic imitative wool fabric of the present invention, comprises step:
(a) weave: adopt 72f half delustring or full-dull silk to make face silk, 72f long filament and conductive filament union twist yarn as end silk, the woven grey cloth that causes of circle latitude for above-mentioned silk thread, described conductive filament accounts for the 10-15% of grey cloth gross mass;
(b) pre-treatment: above-mentioned grey cloth is immersed in pretreatment solution, and described solution comprises following weight:
Clean cotton enzyme 2-5g/L
Urea 1-1.5g/L
Bleeding agent 2-3g/L
100% hydrogen peroxide 12-20g/L;
Grey cloth liquid carrying rate is 100%, and soak time is 3-4h, and soaking temperature is 80-90 DEG C;
(c) pre-setting: use pre-setting machine to do pre-setting processing to grey cloth, setting temperature is 170-185 DEG C, and the speed of a motor vehicle is 10-15m/min, overfeeding 25-30%;
(d) dyeing: grey cloth is put into the clear water of dyeing machine, adding gradually dyestuff, pH value in clear water is 6-7, after the reinforced 20-25min of circulation material, dyeing machine heats up, and programming rate is 0.8-1.3 DEG C/min, treats that dyeing machine is warming up to 130 DEG C, keep 20-30min, then dyeing machine cooling, cooling rate is 2-3 DEG C/min, in the time that temperature is down to 60 DEG C, dyestuff is repelled, refill clear water washing cloth;
(e) dry: dryer is preheated to 160-180 DEG C, the cloth after dyeing is put into dryer, the dryer speed of a motor vehicle is 20-30m/min, and overfeeding 20-25% rolls slurry 1-4%;
(f) bristle: adopt two roller brushing machines to do bristle processing to grey cloth, hairbrush revolution is 600-800r, and the distance of hairbrush and cloth cover is 2-3mm;
(g) gas steams: the cloth after bristle is sent into gas and steam machine, the speed of a motor vehicle is 15-20m/min, and it is 160-180 DEG C that gas steams temperature;
(h) bristle again: adopt two rod brushing machines to do in bristle processing with cloth, hairbrush revolution is 200-400rpm, and the spacing of hairbrush and cloth cover is 3-8mm;
(i) spin: machine is preheated to 90 DEG C, and cloth is put into wherein, then be warming up to after 140 DEG C, humidification 10-30s, after insulation 5-8min, machine is cooled to 75 DEG C, and cooling rate is 3 DEG C/min, goes out cloth after cooling;
(j) sizing: cloth after treatment spin is put into setting machine, and setting temperature is 130-170 DEG C, setting machine speed of a motor vehicle 30m/min, overfeeding 15-20%;
(k) clot: by the cloth rolling after sizing.
Clean cotton enzyme in described step (b) is any in GX1, SX1, TA-8800L.
Bleeding agent in described step (b) is one or more in a mono-sodium olefin sulfonate, Negel, butanedioic acid Arrcostab sodium sulfonate, Igepon T, sulfamic acid sodium, fatty alcohol-polyoxyethylene ether.
In described step (d), adopt glacial acetic acid to regulate pH value.
Beneficial effect: the production technology of antistatic imitative wool fabric provided by the invention compared with prior art, has the following advantages:
1. dyeing is more stable: the present invention, by increase pre-treatment step before pre-setting step, adopts the auxiliary agents such as clean cotton enzyme, urea, effectively improves the stability of fabric, ensures the stability of the follow-up dyeing of cloth;
2. antistatic effect is good: the present invention, by increase conductive filament in the time weaving, can effectively be transmitted to antistatic effect by fricative static good;
3. washable: the present invention is by increasing conductive filament, the fastness can effectively not improving;
4. technique of the present invention is simple, and simple operation can be promoted the use of.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in detail; but illustrate that protection scope of the present invention is not limited to the concrete scope of the present embodiment simultaneously; based on the embodiment in the present invention; those of ordinary skill in the art, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment 1:
A production method for antistatic imitative wool fabric, comprises step:
(a) weave: adopt 72f half delustring or full-dull silk to make face silk, 72f long filament and conductive filament union twist yarn as end silk, the woven grey cloth that causes of circle latitude for above-mentioned silk thread, described conductive filament accounts for 10% of grey cloth gross mass;
(b) pre-treatment: above-mentioned grey cloth is immersed in pretreatment solution, and described solution comprises following weight:
The clean cotton enzyme 2g/L of GX1
Urea 1.2g/L
The mixture 2.3g/L of Negel and butanedioic acid Arrcostab sodium sulfonate
100% hydrogen peroxide 12g/L;
Grey cloth liquid carrying rate is 100%, and soak time is 3.5h, and soaking temperature is 80 DEG C;
(c) pre-setting: use pre-setting machine to do pre-setting processing to grey cloth, setting temperature is 170 DEG C, and the speed of a motor vehicle is 10m/min, overfeeding 25%;
(d) dyeing: grey cloth is put into the clear water of dyeing machine, added gradually dyestuff in clear water, glacial acetic acid regulates pH value, making pH value is 6, and after the reinforced 20min of circulation material, dyeing machine heats up, programming rate is 0.8 DEG C/min, be warming up to after 130 DEG C until it, keep 20min, then dyeing machine cooling, cooling rate is 2 DEG C/min, in the time that temperature is down to 60 DEG C, dyestuff is repelled, refill clear water washing cloth;
(e) dry: dryer is preheated to 160 DEG C, the cloth after dyeing is put into dryer, the dryer speed of a motor vehicle is 20m/min, and overfeeding 20% rolls slurry %;
(f) bristle: adopt two roller brushing machines to do bristle processing to grey cloth, hairbrush revolution is 600r, and the distance of hairbrush and cloth cover is 2mm;
(g) gas steams: the cloth after bristle is sent into gas and steam machine, the speed of a motor vehicle is 15m/min, and it is 160 DEG C that gas steams temperature;
(h) bristle again: adopt two rod brushing machines to do in bristle processing with cloth, hairbrush revolution is 200rpm, and the spacing of hairbrush and cloth cover is 3mm;
(i) spin: machine is preheated to 90 DEG C, and cloth is put into wherein, then be warming up to after 140 DEG C, humidification 10s, after insulation 5min, machine is cooled to 75 DEG C, and cooling rate is 3 DEG C/min, goes out cloth after cooling;
(j) sizing: cloth after treatment spin is put into setting machine, and setting temperature is 130 DEG C, setting machine speed of a motor vehicle 30m/min, overfeeding 15%;
(k) clot: by the cloth rolling after sizing.
Embodiment 2
A production method for antistatic imitative wool fabric, is characterized in that: comprise step:
(a) weave: adopt 72f half delustring or full-dull silk to make face silk, 72f long filament and conductive filament union twist yarn as end silk, the woven grey cloth that causes of circle latitude for above-mentioned silk thread, described conductive filament accounts for 25% of grey cloth gross mass;
(b) pre-treatment: above-mentioned grey cloth is immersed in pretreatment solution, and described solution comprises following weight:
The clean cotton enzyme 3.5g/L of SX1
Urea 1.5g/L
The mixture 2.7g/L of a mono-sodium olefin sulfonate and Negel
100% hydrogen peroxide 16g/L;
Grey cloth liquid carrying rate is 100%, and soak time is 3-4h, and soaking temperature is 86 DEG C;
(c) pre-setting: use pre-setting machine to do pre-setting processing to grey cloth, setting temperature is 178 DEG C, and the speed of a motor vehicle is 14m/min, overfeeding 28%;
(d) dyeing: grey cloth is put into the clear water of dyeing machine, adding gradually dyestuff, pH value in clear water is 6.7, after the reinforced 22min of circulation material, dyeing machine heats up, and programming rate is 1 DEG C/min, is warming up to after 130 DEG C until it, keep 28min, then dyeing machine cooling, cooling rate is 2.3 DEG C/min, in the time that temperature is down to 60 DEG C, dyestuff is repelled, refill clear water washing cloth;
(e) dry: dryer is preheated to 170 DEG C, the cloth after dyeing is put into dryer, the dryer speed of a motor vehicle is 24m/min, and overfeeding 23.5% rolls slurry 2%;
(f) bristle: adopt two roller brushing machines to do bristle processing to grey cloth, hairbrush revolution is 670r, and the distance of hairbrush and cloth cover is 2.6mm;
(g) gas steams: the cloth after bristle is sent into gas and steam machine, the speed of a motor vehicle is 18m/min, and it is 166 DEG C that gas steams temperature;
(h) bristle again: adopt two rod brushing machines to do in bristle processing with cloth, hairbrush revolution is 245rpm, and the spacing of hairbrush and cloth cover is 5mm;
(i) spin: machine is preheated to 90 DEG C, and cloth is put into wherein, then be warming up to after 140 DEG C, humidification 18s, after insulation 6min, machine is cooled to 75 DEG C, and cooling rate is 3 DEG C/min, goes out cloth after cooling;
(j) sizing: cloth after treatment spin is put into setting machine, and setting temperature is 155 DEG C, setting machine speed of a motor vehicle 30m/min, overfeeding 17%;
(k) clot: by the cloth rolling after sizing.
Embodiment 3
A production method for antistatic imitative wool fabric, comprises step:
(a) weave: adopt 72f half delustring or full-dull silk to make face silk, 72f long filament and conductive filament union twist yarn as end silk, the woven grey cloth that causes of circle latitude for above-mentioned silk thread, described conductive filament accounts for 28% of grey cloth gross mass;
(b) pre-treatment: above-mentioned grey cloth is immersed in pretreatment solution, and described solution comprises following weight:
Clean cotton enzyme TA-8800L 5g/L
Urea 1.5g/L
Sulfamic acid sodium 3g/L
100% hydrogen peroxide 20g/L;
Grey cloth liquid carrying rate is 100%, and soak time is 4h, and soaking temperature is 90 DEG C;
(c) pre-setting: use pre-setting machine to do pre-setting processing to grey cloth, setting temperature is 185 DEG C, and the speed of a motor vehicle is 15m/min, overfeeding 30%;
(d) dyeing: grey cloth is put into the clear water of dyeing machine, adding gradually dyestuff, pH value in clear water is 7, after the reinforced 25min of circulation material, dyeing machine heats up, and programming rate is 1.3 DEG C/min, is warming up to after 130 DEG C until it, keep 30min, then dyeing machine cooling, cooling rate is 3 DEG C/min, in the time that temperature is down to 60 DEG C, dyestuff is repelled, refill clear water washing cloth;
(e) dry: dryer is preheated to 180 DEG C, the cloth after dyeing is put into dryer, the dryer speed of a motor vehicle is 30m/min, and overfeeding 25%, rolls 4%;
(f) bristle: adopt two roller brushing machines to do bristle processing to grey cloth, hairbrush revolution is 800r, and the distance of hairbrush and cloth cover is 3mm;
(g) gas steams: the cloth after bristle is sent into gas and steam machine, the speed of a motor vehicle is 20m/min, and it is 180 DEG C that gas steams temperature;
(h) bristle again: adopt two rod brushing machines to do in bristle processing with cloth, hairbrush revolution is 400rpm, and the spacing of hairbrush and cloth cover is 8mm;
(i) spin: machine is preheated to 90 DEG C, and cloth is put into wherein, then be warming up to after 140 DEG C, humidification 30s, after insulation 8min, machine is cooled to 75 DEG C, and cooling rate is 3 DEG C/min, goes out cloth after cooling;
(j) sizing: cloth after treatment spin is put into setting machine, and setting temperature is 170 DEG C, setting machine speed of a motor vehicle 30m/min, overfeeding 20%;
(k) clot: by the cloth rolling after sizing.
Above-described embodiment is only explanation technical conceive of the present invention and feature, its objective is to allow to be familiar with these those skilled in the art and can to understand content of the present invention enforcement according to this, can not limit the scope of the invention with this.All equivalents that Spirit Essence has been done according to the present invention or modification, within all should being encompassed in protection scope of the present invention.
Claims (4)
1. a production method for antistatic imitative wool fabric, is characterized in that: comprise step:
(a) weave: adopt 72f half delustring or full-dull silk to make face silk, 72f long filament and conductive filament union twist yarn as end silk, the woven grey cloth that causes of circle latitude for above-mentioned silk thread, described conductive filament accounts for the 20-30% of grey cloth gross mass;
(b) pre-treatment: above-mentioned grey cloth is immersed in pretreatment solution, and described solution comprises following weight:
Clean cotton enzyme 2-5g/L
Urea 1-1.5g/L
Bleeding agent 2-3g/L
100% hydrogen peroxide 12-20g/L;
Grey cloth liquid carrying rate is 100%, and soak time is 3-4h, and soaking temperature is 80-90 DEG C;
(c) pre-setting: use pre-setting machine to do pre-setting processing to grey cloth, setting temperature is 170-185 DEG C, and the speed of a motor vehicle is 10-15m/min, overfeeding 25-30%;
(d) dyeing: grey cloth is put into the clear water of dyeing machine, adding gradually dyestuff, pH value in clear water is 6-7, after the reinforced 20-25min of circulation material, dyeing machine heats up, and programming rate is 0.8-1.3 DEG C/min, is warming up to after 130 DEG C until it, keep 20-30min, then dyeing machine cooling, cooling rate is 2-3 DEG C/min, in the time that temperature is down to 60 DEG C, dyestuff is repelled, refill clear water washing cloth;
(e) dry: dryer is preheated to 160-180 DEG C, the cloth after dyeing is put into dryer, the dryer speed of a motor vehicle is 20-30m/min, and overfeeding 20-25% rolls slurry 1-4%;
(f) bristle: adopt two roller brushing machines to do bristle processing to grey cloth, hairbrush revolution is 600-800r, and the distance of hairbrush and cloth cover is 2-3mm;
(g) gas steams: the cloth after bristle is sent into gas and steam machine, the speed of a motor vehicle is 15-20m/min, and it is 160-180 DEG C that gas steams temperature;
(h) bristle again: adopt two rod brushing machines to do in bristle processing with cloth, hairbrush revolution is 200-400rpm, and the spacing of hairbrush and cloth cover is 3-8mm;
(i) spin: machine is preheated to 90 DEG C, and cloth is put into wherein, then be warming up to after 140 DEG C, humidification 10-30s, after insulation 5-8min, machine is cooled to 75 DEG C, and cooling rate is 3 DEG C/min, goes out cloth after cooling;
(j) sizing: cloth after treatment spin is put into setting machine, and setting temperature is 130-170 DEG C, setting machine speed of a motor vehicle 30m/min, overfeeding 15-20%;
(k) clot: by the cloth rolling after sizing.
2. the production method of antistatic imitative wool fabric according to claim 1, is characterized in that: the clean cotton enzyme in described step (b) is any in GX1, SX1, TA-8800L.
3. the production method of antistatic imitative wool fabric according to claim 1, is characterized in that: the bleeding agent in described step (b) is one or more in a mono-sodium olefin sulfonate, Negel, butanedioic acid Arrcostab sodium sulfonate, Igepon T, sulfamic acid sodium, fatty alcohol-polyoxyethylene ether.
4. the production method of antistatic imitative wool fabric according to claim 1, is characterized in that: in described step (d), adopt glacial acetic acid to regulate pH value.
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| CN201410148651.5A CN103924367A (en) | 2014-04-15 | 2014-04-15 | Method for producing antistatic wool-like fabric |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105386264A (en) * | 2015-11-26 | 2016-03-09 | 安徽博朗凯德织物有限公司 | Production process of seat woven fabric |
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| CN105386264A (en) * | 2015-11-26 | 2016-03-09 | 安徽博朗凯德织物有限公司 | Production process of seat woven fabric |
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Application publication date: 20140716 |