CN103921131A - Automatic welding and polishing device and automatic welding and polishing method - Google Patents
Automatic welding and polishing device and automatic welding and polishing method Download PDFInfo
- Publication number
- CN103921131A CN103921131A CN201410011446.4A CN201410011446A CN103921131A CN 103921131 A CN103921131 A CN 103921131A CN 201410011446 A CN201410011446 A CN 201410011446A CN 103921131 A CN103921131 A CN 103921131A
- Authority
- CN
- China
- Prior art keywords
- polishing
- welding
- automatic welding
- moving track
- connecting axle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Abstract
The invention relates to the field of machinery, in particular to an automatic welding and polishing device and an automatic welding and polishing method. The automatic welding and polishing method includes steps of well placing parts to be welded and polished; determining sequence of welding and polishing by a rotating mechanism, adjusting the height of the welding portion and the polishing portion, mounting a mounting plate of the polishing portion on a sleeve, and adjusting the angle of the mounting plate of the polishing portion via the sleeve by a method of rotating the sleeve and inserting a screw into a hole; driving the working portion to move leftwards and rightwards on a transverse rail by rotation of a gear; sequentially welding and polishing points to be welded by the working portion. The automatic welding polishing device and the automatic welding and polishing method have the advantages that automatic welding can be realized and followed by polishing, automation degree is high and labor and materials are greatly saved.
Description
Technical field
The present invention relates to mechanical field, relate in particular to a kind of automatic welding burnishing device and method.
Background technology
Polishing in traditional ladder production process and welding are steps separately, and are manpower work entirely, greatly lose time, and also greatly reduce operating efficiency when waste of manpower.
Summary of the invention
The object of invention: for a kind of automatic welding burnishing device and the method that automaticity is high is provided, specific purposes are shown in detailed description of the invention.
In order to reach as above object, the present invention takes following technical scheme:
Scheme 1:
A kind of automatic welding burnishing device, it is characterized in that, comprise working portion, described working portion is installed on to be installed on basic platform, on the basic platform of described installation, there is gear, its pinion rack, described tooth bar is installed on base plate, base plate is installed on a side of cross moving track and is positioned on platy structure, there is tooth bar the avris inside of described cross moving track, also comprise and this tooth bar meshed gears, described gear is installed on vertical gear shaft, vertically there is motion motor gear shaft top, described vertical gear shaft is positioned at platy structure below and can drives one to play motion, platy structure below is fixed with traversing slide block, it is placed on cross moving track and can moves thereupon, described working portion comprises welding portion and polishing part, described welding portion and polishing part are respectively plumb joint and polishing machine, welding portion and polishing part are all installed on connecting axle and are positioned at its both sides, described welding portion comprises and turns to welding gun binding clasp and welding gun thereon of clamping, described connecting axle top is connected with rotating mechanism, described connecting axle is installed on the line shaft of rotating mechanism, described rotating mechanism is installed on the lifting shaft of lift, lift is connected on T-shaped backboard, described T-shaped backboard is connected basic platform is installed.
The further technical scheme of the present invention is, described polishing machine comprises circular rubbing head, and described polishing machine is fixed in mounting disc, and described mounting disc tilts to install.
The further technical scheme of the present invention is, also comprises the polishing inductor of installing through mounting disc; Also comprise the welding inductor of connecting axle below, described polishing inductor and welding inductor are position sensor.
The further technical scheme of the present invention is, the mounting disc of described polishing part is arranged on pullover upper, and described pullover being detachably arranged on connecting axle is described pullover upper also porose, connecting axle end is also porose, and also comprising can be through the fixed screw in the hole of the hole on pullover and connecting axle end.
The further technical scheme of the present invention is, height sensor is also installed on described connecting axle.
The further technical scheme of the present invention is, also comprise the foundation frame that can be placed in cross moving track both sides, described foundation frame comprises Retractive leg and is positioned at the tool mechanism of Retractive leg top, tool mechanism comprises housing and is positioned at two gripper rails of housing inside, described housing avris is also provided with clamping device, clamping device has stretched out axle, the hinged gripper rail of axle head, clamping device can be adjusted spacing and the angle of two gripper rails, take turns on the crossbeam that is movably installed on foundation frame by ball described tool mechanism below, hinged between described crossbeam and gripper rail, there is rotating mechanism tool mechanism below, described rotating mechanism comprises center pole, the center pole tool mechanism that is connected, on center pole, be fixed with worm gear, worm gear heel teeth and worm engaging, described worm screw connects power section.
The further technical scheme of the present invention is all there is take-up part on the basic platform of described installation and cross moving track, and described wire collecting part is divided and comprised cross section is square support, and it is by one section of above hinged forming, and there are many wires inside, and described electric wire connects motor.
The further technical scheme of the present invention is, all there is the basic platform of installation described cross moving track both sides, and platform below, described installation basis comprises Retractive leg.
Scheme 2:
A method for automatic welding polishing, is characterized in that, utilizes device as above, comprises following steps, and the parts of preparation welding and polishing are placed;
Adopt rotating mechanism to determine the order of welding and polishing, adopt lift to adjust the height of welding portion and welding portion, the mounting disc of described polishing part be arranged on pullover on, the angle of the polishing disk by pullover adjustment polishing part simultaneously, the method of adjusting is that rotation is pullover, then in hole, inserts screw;
On cross moving track, drive working portion to move left and right by the rotation of gear;
Weld and polishing with working portion successively some position in needs welding.
The further technical scheme of the present invention is, the parts of described preparation welding and polishing are ladder, ladder is clamped in two gripper rails in the framework of tool mechanism;
All there is the basic platform of installation described cross moving track both sides, install on basic platform for two and all have welding portion and polishing part; And when basic platform moves left and right on cross moving track, both sides can operate simultaneously.
Adopt as above the present invention of technical scheme, have following beneficial effect with respect to prior art: can automatically realize welding, and follow closely carry out polishing, automaticity is high, greatly uses manpower and material resources sparingly.
Brief description of the drawings
In order to further illustrate the present invention, further describe below in conjunction with accompanying drawing:
Fig. 1 is the Working table structure schematic diagram of invention;
Fig. 2 is the structure schematic top plan view of invention;
Fig. 3 is the structural representation of gear and tooth bar engagement;
Fig. 4 is the part-structure schematic diagram of movable workbench;
Fig. 5 is the plan structure schematic diagram of gear on framework and tooth bar engagement;
Fig. 6 is the framework schematic diagram with wiring part-structure;
Wherein: 1. gear; 2. longitudinal traveling mechanism; 3. tooth bar; 4. slide block; 5. track; 6. basic platform is installed; 7.T type backboard; 8. lift; 9. rotating mechanism; 10. level governor; 11. line shafts; 12. lifting sliders; 13. turn to polishing mechanism; 14. slide rails; 15. polishing inductors; 16. connecting axles; 17. welding inductors; 18. turn to welding gun binding clasp; 19. base plates; 20. double-screw bolts; 21. motion motors; 22. screwed pipe supporting legs; 23. cross moving tracks; 24. traversing slide blocks; 25.L type slider plate; 26. actuators; 27. polishing machines; 28. tool mechanisms; 29.U type spacer; 30. clamping devices; 31. hinge point; 32. housings; 33. blend stops; 34. gear beams; 35. ball wheels; 36. foundation frames; 37. rotating mechanisms.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described, embodiment is not construed as limiting the invention:
Scheme 1:
In conjunction with Fig. 1-Fig. 6
A kind of automatic welding burnishing device, it is characterized in that, comprise working portion, described working portion is installed on to be installed on basic platform 6, on the basic platform of described installation, there is gear 1, its pinion rack 3, described tooth bar 3 is installed on base plate 19, base plate 19 is installed on a side of cross moving track 23 and is positioned on platy structure, there is tooth bar the avris inside of described cross moving track 23, also comprise and this tooth bar meshed gears, described gear is installed on vertical gear shaft, vertically there is motion motor 21 gear shaft top, described vertical gear shaft is positioned at platy structure below and can drives one to play motion, platy structure below is fixed with traversing slide block 24, it is placed on cross moving track 23 and can moves thereupon, described working portion comprises welding portion and polishing part, described welding portion and polishing part are respectively plumb joint and polishing machine 27, welding portion and polishing part are all installed on connecting axle 16 and are positioned at its both sides, described welding portion comprises and turns to welding gun binding clasp 18 and welding gun thereon of clamping, described connecting axle top is connected with rotating mechanism 9, described connecting axle is installed on the line shaft of rotating mechanism 9, described rotating mechanism 9 is installed on the lifting shaft of lift 8, lift 8 is connected on T-shaped backboard 7, described T-shaped backboard 7 is connected basic platform 6 is installed.Turning to welding gun binding clasp 18 can be clip or sleeve-like part.
The technique effect of the essence that the technical scheme at this place plays is that movably Welding Structure and polishing structure of one is at least provided, the motion of the moving working portion of Sports band of platy structure, thereby welding and polishing can realize operation in tandem, in addition, due to the existence of rotating mechanism 9, can also change the order of processing.
Described polishing machine 27 comprises circular rubbing head, and described polishing machine is fixed in mounting disc 6, and described mounting disc 6 tilts to install.Therefore can conveniently carry out polishing.Polishing machine belongs to prior art, mentions circular rubbing head, those skilled in the art based on existing techniques in realizing its without any problem.Can be the polishing grinding parts of hand-held, be state of the art.
Also comprise the polishing inductor 15 of installing through mounting disc 6; Also comprise the welding inductor 17 of connecting axle below, described polishing inductor 15 and welding inductor 17 are position sensor.Selecting of position sensor also belongs to prior art, and those of ordinary skill in the art realize it without any problem, position sensor for example, application number: 201320149209.5 applyings date: 2013-03-28 provides a kind of position sensor.The position sensor at this place can make the position of level accurately be determined, and then realizes polishing, and it can also link with polishing part.
The mounting disc of described polishing part is arranged on pullover upper, described pullover being detachably arranged on connecting axle 16, and described pullover upper also porose, connecting axle end is also porose, and also comprising can be through the fixed screw in the hole of the hole on pullover and connecting axle end.
The technique effect that the structure at this place can realize is to carry out angle adjustment, and the effect of polishing is followed, and the parts that can polish are more.
The further technical scheme of the present invention is, on described connecting axle 16, height sensor is also installed.Height sensor is for perception height, and position sensor is for perception horizontal level.
The further technical scheme of the present invention is, also comprise the foundation frame 36 that can be placed in cross moving track both sides, described foundation frame 36 comprises Retractive leg and is positioned at the tool mechanism 28 of Retractive leg top, tool mechanism 28 comprises housing and is positioned at two gripper rails of housing inside, described housing avris is also provided with clamping device 30, clamping device 30 has stretched out axle, the hinged gripper rail of axle head, clamping device 30 can be adjusted spacing and the angle of two gripper rails, take turns by ball on the crossbeam that is movably installed on foundation frame 36 described tool mechanism 28 belows, hinged between described crossbeam and gripper rail, there is rotating mechanism 37 tool mechanism 28 belows, described rotating mechanism comprises center pole, the center pole tool mechanism 28 that is connected, on center pole, be fixed with worm gear, worm gear heel teeth and worm engaging, described worm screw connects power section.A kind of concrete method of clamping and structure are more than provided, have made this patent can process the ladder of splayed or rectangle, because the angle of two gripper rails is adjustable, greatly improved the utilization rate of equipment.
On the basic platform 6 of described installation and cross moving track 23, all have take-up part, described wire collecting part is divided and comprised cross section is square support, and it is by one section of above hinged forming, and there are many wires inside, and described electric wire connects motor.This structure can effectively anti-principal vertical line damage.Above structure provides a kind of concrete implementation, and the technique effect of essence is can adopt multi-faceted fine setting, conveniently moving, safety.All there is the basic platform of installation described cross moving track 23 both sides, and platform 6 belows, described installation basis comprise Retractive leg.This structure can realize both sides and process simultaneously, improves working (machining) efficiency.
Scheme 2:
A method for automatic welding polishing, is characterized in that, utilizes device as above, comprises following steps, and the parts of preparation welding and polishing are placed;
Adopt rotating mechanism 9 to determine the order of welding and polishing, adopt lift 8 to adjust the height of welding portion and welding portion, the mounting disc of described polishing part be arranged on pullover on, the angle of the polishing disk by pullover adjustment polishing part simultaneously, the method of adjusting is that rotation is pullover, then in hole, inserts screw;
On cross moving track, drive working portion to move left and right by the rotation of gear;
Weld and polishing with working portion successively some position in needs welding.
The further technical scheme of the present invention is, the parts of described preparation welding and polishing are ladder, ladder is clamped in two gripper rails in the framework of tool mechanism;
All there is the basic platform of installation described cross moving track 23 both sides, install on basic platform for two and all have welding portion and polishing part; And when basic platform moves left and right on cross moving track 23, both sides can operate simultaneously.
It should be noted that, transverse shifting and the mode vertically moving are a lot, and the description that the technical program is made does not cause restriction to the concrete enforcement of this patent.
More than show and described general principle of the present invention, principal character and advantage of the present invention.Those skilled in the art should understand the present invention and not be restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in claimed scope.
Claims (10)
1. an automatic welding burnishing device, it is characterized in that, comprise working portion, described working portion is installed on to be installed on basic platform (6), on the basic platform of described installation, there is gear (1), its pinion rack (3), described tooth bar (3) is installed on base plate (19), base plate (19) is installed on a side of cross moving track (23) and is positioned on platy structure, there is tooth bar the avris inside of described cross moving track (23), also comprise and this tooth bar meshed gears, described gear is installed on vertical gear shaft, vertically there is motion motor (21) gear shaft top, described vertical gear shaft is positioned at platy structure below and can drives one to play motion, platy structure below is fixed with traversing slide block (24), it is placed on, and cross moving track (23) is upper also can be moved thereupon, described working portion comprises welding portion and polishing part, described welding portion and polishing part are respectively plumb joint and polishing machine (27), welding portion and polishing part are all installed on connecting axle (16) and go up and be positioned at its both sides, described welding portion comprises and turns to welding gun binding clasp (18) and welding gun thereon of clamping, described connecting axle top is connected with rotating mechanism (9), described connecting axle is installed on the line shaft of rotating mechanism (9), described rotating mechanism (9) is installed on the lifting shaft of lift (8), lift (8) is connected on T-shaped backboard (7), described T-shaped backboard (7) is connected basic platform (6) is installed.
2. a kind of automatic welding burnishing device as claimed in claim 1, it is characterized in that, described polishing machine (27) comprises circular rubbing head, and it is upper that described polishing machine is fixed on mounting disc (6), and described mounting disc (6) tilts to install.
3. a kind of automatic welding burnishing device as claimed in claim 2, is characterized in that, also comprises the polishing inductor (15) of installing through mounting disc (6); Also comprise the welding inductor (17) of connecting axle below, described polishing inductor (15) and welding inductor (17) are position sensor.
4. a kind of automatic welding burnishing device as claimed in claim 3, it is characterized in that, the mounting disc of described polishing part be arranged on pullover on, described pullover being detachably arranged on connecting axle (16), described pullover upper also porose, connecting axle end is also porose, and also comprising can be through the fixed screw in the hole of the hole on pullover and connecting axle end.
5. a kind of automatic welding burnishing device as claimed in claim 1, is characterized in that, described connecting axle is also provided with height sensor on (16).
6. a kind of automatic welding burnishing device as claimed in claim 1, it is characterized in that, also comprise the foundation frame (36) that can be placed in cross moving track both sides, described foundation frame (36) comprises Retractive leg and is positioned at the tool mechanism (28) of Retractive leg top, tool mechanism (28) comprises housing and is positioned at two gripper rails of housing inside, described housing avris is also provided with clamping device (30), clamping device (30) has stretched out axle, the hinged gripper rail of axle head, clamping device (30) can be adjusted spacing and the angle of two gripper rails, take turns on the crossbeam that is movably installed on foundation frame (36) by ball described tool mechanism (28) below, hinged between described crossbeam and gripper rail, there is rotating mechanism (37) tool mechanism (28) below, described rotating mechanism comprises center pole, the center pole tool mechanism (28) that is connected, on center pole, be fixed with worm gear, worm gear heel teeth and worm engaging, described worm screw connects power section.
7. a kind of automatic welding burnishing device as claimed in claim 1, it is characterized in that, on the basic platform of described installation (6) and cross moving track (23), all there is take-up part, described wire collecting part is divided and comprised cross section is square support, it is by one section of above hinged forming, there are many wires inside, and described electric wire connects motor.
8. a kind of automatic welding burnishing device as claimed in claim 1, is characterized in that, all there is the basic platform of installation described cross moving track (23) both sides, and described installation basis platform (6) below comprises Retractive leg.
9. a method for automatic welding polishing, is characterized in that, utilizes device as claimed in claim 1, comprises following steps,
The parts of preparation welding and polishing are placed;
Adopt rotating mechanism (9) to determine the order of welding and polishing, adopt lift (8) to adjust the height of welding portion and welding portion, the mounting disc of described polishing part be arranged on pullover on, the angle of the polishing disk by pullover adjustment polishing part simultaneously, the method of adjusting is that rotation is pullover, then in hole, inserts screw;
On cross moving track, drive working portion to move left and right by the rotation of gear;
Weld and polishing with working portion successively some position in needs welding.
10. the method for a kind of automatic welding polishing as claimed in claim 9, is characterized in that, the parts of described preparation welding and polishing are ladder, ladder is clamped in two gripper rails in the framework of tool mechanism;
All there is the basic platform of installation described cross moving track (23) both sides, install on basic platform for two and all have welding portion and polishing part; And when basic platform moves left and right on cross moving track (23), both sides can operate simultaneously.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410011446.4A CN103921131B (en) | 2014-01-09 | 2014-01-09 | A kind of automatic welding burnishing device and method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410011446.4A CN103921131B (en) | 2014-01-09 | 2014-01-09 | A kind of automatic welding burnishing device and method |
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CN103921131A true CN103921131A (en) | 2014-07-16 |
CN103921131B CN103921131B (en) | 2016-06-22 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106002260A (en) * | 2016-07-04 | 2016-10-12 | 苏州市国之福自动化设备有限公司 | Welding equipment capable of polishing welding lines |
CN107378960A (en) * | 2017-07-25 | 2017-11-24 | 芜湖超源力工业设计有限公司 | It is a kind of can surface polishing welding robot |
CN107486780A (en) * | 2017-08-15 | 2017-12-19 | 李少帅 | A kind of novel chemical storage tank welding seam and weld grinding device |
CN115890256A (en) * | 2022-11-28 | 2023-04-04 | 南通昊海电器有限公司 | Automatic welding device and method for composite copper bar conducting layer |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US3823455A (en) * | 1972-11-09 | 1974-07-16 | Racine Railroad Prod Inc | Rail polishing machine |
US3883323A (en) * | 1974-09-06 | 1975-05-13 | Lush E Cooley | Welded railroad rail grinding apparatus |
JPH11165227A (en) * | 1997-12-03 | 1999-06-22 | Nippon Supingu Kk | Grinding and cutting devices for steel pipe and method thereof |
CN102756280A (en) * | 2012-07-19 | 2012-10-31 | 湖州久立管件有限公司 | Elbow port cutting grinding machine |
CN203019025U (en) * | 2012-12-25 | 2013-06-26 | 武汉凯奇特种焊接设备有限责任公司 | Composite welding machine with electric resistance welding and laser welding |
CN203712269U (en) * | 2014-01-09 | 2014-07-16 | 陕西国恒机械设备有限公司 | Automatic welding and polishing device |
-
2014
- 2014-01-09 CN CN201410011446.4A patent/CN103921131B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US3823455A (en) * | 1972-11-09 | 1974-07-16 | Racine Railroad Prod Inc | Rail polishing machine |
US3883323A (en) * | 1974-09-06 | 1975-05-13 | Lush E Cooley | Welded railroad rail grinding apparatus |
JPH11165227A (en) * | 1997-12-03 | 1999-06-22 | Nippon Supingu Kk | Grinding and cutting devices for steel pipe and method thereof |
CN102756280A (en) * | 2012-07-19 | 2012-10-31 | 湖州久立管件有限公司 | Elbow port cutting grinding machine |
CN203019025U (en) * | 2012-12-25 | 2013-06-26 | 武汉凯奇特种焊接设备有限责任公司 | Composite welding machine with electric resistance welding and laser welding |
CN203712269U (en) * | 2014-01-09 | 2014-07-16 | 陕西国恒机械设备有限公司 | Automatic welding and polishing device |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106002260A (en) * | 2016-07-04 | 2016-10-12 | 苏州市国之福自动化设备有限公司 | Welding equipment capable of polishing welding lines |
CN107378960A (en) * | 2017-07-25 | 2017-11-24 | 芜湖超源力工业设计有限公司 | It is a kind of can surface polishing welding robot |
CN107486780A (en) * | 2017-08-15 | 2017-12-19 | 李少帅 | A kind of novel chemical storage tank welding seam and weld grinding device |
CN115890256A (en) * | 2022-11-28 | 2023-04-04 | 南通昊海电器有限公司 | Automatic welding device and method for composite copper bar conducting layer |
CN115890256B (en) * | 2022-11-28 | 2023-09-12 | 南通昊海电器有限公司 | Automatic welding device and method for composite copper bar conducting layer |
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