CN103920569A - Debarked mulberry branch granulating machine - Google Patents
Debarked mulberry branch granulating machine Download PDFInfo
- Publication number
- CN103920569A CN103920569A CN201410145344.1A CN201410145344A CN103920569A CN 103920569 A CN103920569 A CN 103920569A CN 201410145344 A CN201410145344 A CN 201410145344A CN 103920569 A CN103920569 A CN 103920569A
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- China
- Prior art keywords
- granulating
- roller
- ramulus mori
- granulating machine
- peeling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 235000008708 Morus alba Nutrition 0.000 title abstract description 16
- 240000000249 Morus alba Species 0.000 title abstract description 16
- 238000006073 displacement reaction Methods 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 17
- 239000011094 fiberboard Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 5
- 239000008187 granular material Substances 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 2
- 239000000428 dust Substances 0.000 abstract description 2
- 230000007246 mechanism Effects 0.000 abstract description 2
- 238000010009 beating Methods 0.000 abstract 2
- 239000004035 construction material Substances 0.000 abstract 1
- 238000005498 polishing Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 14
- 230000000903 blocking effect Effects 0.000 description 10
- 238000002474 experimental method Methods 0.000 description 6
- 210000002445 nipple Anatomy 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000002893 slag Substances 0.000 description 4
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000001963 growth medium Substances 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 238000005056 compaction Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 230000003245 working effect Effects 0.000 description 2
- 241000255789 Bombyx mori Species 0.000 description 1
- 201000011180 Dental Pulp Calcification Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
- Glanulating (AREA)
Abstract
The invention discloses a debarked mulberry branch granulating machine. The debarked mulberry branch granulating machine comprises a chopping device and a granulating bin at the outlet of the chopping device, wherein the chopping device comprises a chopping roller at the upper part, and a polishing roller arranged at the lower part and matched with the chopping roller; the granulating bin is internally provided with a beating arm. According to the granulating machine, the branch granules are uniform in size, the problems such as ash increase and low material utilization rate due to the excessive crushing of mulberry branches in the traditional crushing type beating are reduced; besides, the raw material problems that the column granules are very different in size and the column granules need to be reprocessed by sorting before serving as construction materials such as mulberry branch fiberboards, which are caused by the grinding type crushing, are avoided. In addition, the granulating length of the columns can be controlled by means of replacing different models of chopping rollers at the upper part, so that the production requirements on different functions of board making, papermaking and the like are satisfied; compared with a crushing type mechanism, the debarked mulberry branch granulating machine has the advantages of low noise, little dust, good working environment and the like.
Description
Technical field
The present invention relates to mulberry branch manufacture field, specifically refer to a kind of peeling ramulus mori granulating machine.
Background technology
Mulberry tree is historical in China's plantation of existing several thousand, and the utilization of mulberry tree is to take " planting Sang Yangcan " as main always.Along with continually developing of silkworm and mulberry comprehensive utilization of resources technology, the utilization of mulberry branch is obtained to people's extensive concern.Utilize Ramulus Mori can extract the mulberry fibre of ecosystem, the ramulus mori core bar after peeling is made the raw material that can be used as papermaking, high-quality furniture-plates, composite floor board after the particle of certain specification, and the culture medium of edible mushroom etc.Existing mulberry branch disintegrating apparatus is common twig crushing machine, conventionally the crushing type or the compaction type structural design that adopt are poor to ramulus mori granulating specifications control, exist the excessive ash content of pulverizing many, stock utilization is low or ramulus mori is broken bad, material specification difference is excessive, the problems such as long grain, bulky grain material are many, have a strong impact on quality and row yielding as building materials raw material.
Summary of the invention
The object of the invention is to overcome the defect of existing mulberry branch crushing technology, provide a kind of simple in structure, granulating size is controlled well, constant product quality, and noise is little, the peeling ramulus mori granulating machine that production efficiency is high.
The present invention is achieved through the following technical solutions: a kind of peeling ramulus mori granulating machine; comprise cutting device; and the granulating storehouse of cutting device exit setting; described cutting device comprises the roller that blocks on top; and bottom and light face roller that block roller and match, inside, described granulating storehouse is provided with granulating hired roughneck.Peeling ramulus mori is sent into cutting device, by blocking roller, be tentatively cut into even pipe nipple, the booster action of the rotary feeder arranging by deflector chute top again, feeding is provided with granulating hired roughneck's granulating storehouse, and a small amount of thoroughly the branch bar material of fracture by granulating hired roughneck, impacted to rupture and reach technological requirement specification.Ramulus mori pellet can be directly used in to be made fiberboard or makes the materials'uses such as mushroom culture medium.
Further, described in, block surface of roller and be provided with the triangle straight-tooth that axial processing tooth depth is 4-6mm, space width 6-10mm.
Further, described light face roller is provided with lateral displacement device, shift length 3-5 mm.Through test of many times test, shift length 3-5mm is the optimum distance that blocks granulating.
Further, described in, block roller and light face roller normality spacing is 1～2mm.Through test of many times test, block roller and light face roller normality spacing while being 1～2mm, for blocking the optimum distance between roller and light face roller.
Further, described cutting device porch is provided with transfer roller.Add transfer roller, the ramulus mori of peeling accurately can be transferred in cutting device, and as relaying jaw, the required curable grip to mulberry branch when cutting device work is provided, guarantees the good effect of blocking.
Further, described deflector chute top, blocks roller one side and is provided with antiseized cleaner.This antiseized cleaner is mainly clean ramulus mori pipe nipple and the disintegrating slag blocking on roller that be bonded at, and material is played to the effect that guiding moves ahead, and has avoided ramulus mori pipe nipple and disintegrating slag, is bonded at the between cog that blocks roller, affects its working effect.
Further, between described cutting device and granulating storehouse, be also connected with deflector chute.Between cutting device and granulating storehouse, deflector chute is set, can makes the ramulus mori material after cutting device is processed smoothly, evenly enter in granulating storehouse.
Further, described deflector chute top is also provided with feeder.By the booster action of this rotary feeder, can make material evenly enter granulating storehouse, under granulating hired roughneck effect, a small amount of branch bar thoroughly not rupturing is supplemented and impacts the granular feedstock that fragments into technological requirement specification.
Further, described in, block the triangle straight-tooth that surface of roller is provided with and adopt 20Cr steel to make, and nitrogencase hardening.Adopt 20Cr steel, nitrogencase hardening, makes surface of roller have stronger hardness, and there is again good toughness inside.
Compared with prior art, the advantage having and beneficial effect are in the present invention:
(1) the material granule size of making is more even.Adopt this equipment can control largely material granulating size, reduce the crushing type conventionally adopting hit bring because of problems such as overcrushing ash increase, and stock utilization is low.Also the granular size difference of having avoided compaction type fragmentation to bring is large, and (long grain, large grain material content many), need carry out sorting reprocessing could be as the problems such as raw material of making ramulus mori fiberboard.And the design also can block top roller model by replacing and control core bar and become grain length, meet the rear processing needs of different purposes such as making sheet material or papermaking.
(2) improve working environment.With respect to crushing type mechanism, should design that noise is little, dust is few, working environment is better.
Accompanying drawing explanation
Fig. 1 is concrete structure schematic diagram of the present invention.
Wherein: 1-transfer roller; 2-block roller; 3-light face roller; 4-antiseized cleaner; 5-feeder; 6-deflector chute; 7-granulating hired roughneck; 8-granulating storehouse.
The specific embodiment
Below in conjunction with embodiment, the present invention is described in further detail, but embodiments of the present invention are not limited to this, without departing from the idea case in the present invention described above, according to ordinary skill knowledge and customary means, make various replacements and change, all should comprise within the scope of the invention.
Embodiment 1:
The present embodiment discloses a kind of peeling ramulus mori granulating machine; its primary structure as shown in Figure 1; comprise cutting device; and the granulating storehouse 8 of cutting device exit setting; what described cutting device comprised top blocks roller 2; and bottom and light face roller 3 that block roller 2 and match, 8 inside, described granulating storehouse are provided with granulating hired roughneck 7.The ramulus mori of peeling is sent into cutting device, blocking under the effect of roller 2, limb is cut into even pipe nipple, by the booster action feeding of deflector chute 6 and feeder 5, be provided with again granulating hired roughneck 7 granulating storehouse 8, granulating hired roughneck 7 is fractured into by supplementary the impacting of the material of wherein a small amount of not thorough fracture the granular feedstock that reaches technological requirement, and the ramulus mori pellet of production can be directly used in to be made fiberboard or makes the materials'uses such as mushroom culture medium.
Embodiment 2:
The present embodiment is on the basis of embodiment 1; by repeatedly testing in this granulating machine; block tooth depth, the space width of the axial triangle straight-tooth on roller 2 surfaces, the lateral displacement distance of light face roller 3; and block the structural parameters such as roller 2 and light face roller 3 normality spacing, be further optimized improvement.
In order to obtain the optimum dimensions of tooth depth that blocks the roller 2 axial triangle straight-tooth in surface, it is the roller that blocks that 8mm, tooth depth are respectively 2mm, 4mm, 6mm, 8mm that the present embodiment has been manufactured experimently space width, carries out the impact experiment of axial tooth depth on granulating effect.The lateral displacement distance of light face roller 3 is designed to 3mm, and blocking roller 2 is 1mm with light face roller 3 normality spacing, and the speed that keeps sending into limb in experimentation is certain, and experimental result is as shown in the table:
Table one is tooth depth and the ramulus mori granulating rate of triangle straight-tooth axially
| Tooth depth (mm) | 2 | 4 | 6 | 8 |
| Granulating rate (%) | 96.2 | 98.3 | 97.9 | 98.1 |
As shown in Table 1, block the tooth depth of the axial triangle straight-tooth of surface of roller when 4mm-6mm, granulating effect is best, tooth depth fine particle when 2mm is more, and tooth depth crosses conference denticle intensity is had to certain influence, so the tooth depth that the present invention blocks the axial triangle straight-tooth of surface of roller is defined as 4mm-6mm.
In order to obtain optimum space width parameter, it is the roller that blocks that 6mm, space width are respectively 5mm, 8mm, 12mm that the present embodiment has been manufactured experimently tooth depth, carries out the impact experiment of space width on granulating effect.The lateral displacement distance of light face roller 3 is designed to 3mm, and blocking roller 2 is 1mm with light face roller normality spacing, and the speed that keeps sending into limb in experimentation is certain, and experimental result is as shown in the table:
Table two is space width and the ramulus mori granulating rate of triangle straight-tooth axially
| Space width (mm) | 5 | 8 | 12 |
| Granulating rate (%) | 98.1 | 97.7 | 96.9 |
As shown in Table 2, space width is little on granulating rate impact, and mainly should determine according to the purposes of ramulus mori pellet, and the present invention selects to be applicable to make the specifications of raw materials 6mm-10mm of ramulus mori fiberboard.
In order to obtain the lateral displacement distance of optimum light face roller 3, the present embodiment has been done the lateral displacement distance of light face roller and the impact experiment of granulating rate, during experiment, adopting space width is that to be 6mm block roller for 8mm, tooth depth, block roller 2 and be designed to 1mm with the spacing of light face roller, the lateral displacement distance of light face roller adopts respectively 1mm, 3mm, 5mm, 7mm, the speed that keeps sending into ramulus mori bar in experimentation is certain, and experimental result is as shown in the table:
Lateral displacement distance and the ramulus mori granulating rate of table three light face roller
| Shift length (mm) | 1 | 3 | 5 | 7 |
| Granulating rate (%) | 93.8 | 98.1 | 97.5 | 98.0 |
As shown in Table 3, the lateral displacement of light face roller 9 distance is when 1mm, and one time granulating effect is bad, more than reaching 3mm, granulating effect is all better, but shift length is excessive, causes functions of the equipments waste, so the lateral displacement distance that the present invention determines light face roller is at 3mm-5mm.
In order to obtain optimum roller 2 and the light face roller 3 normality spacing of blocking, the present embodiment has been done and has been blocked the impact experiment of the spacing of roller and light face roller on granulating rate, during experiment, adopting space width is that to be 6mm block roller for 8mm, tooth depth, the lateral displacement of light face roller is designed to 3mm, block roller 2 and adopt respectively 0.5mm, 1mm, 2mm, 2.5mm with the spacing of light face roller 3, the speed that keeps sending into ramulus mori bar in experimentation is certain, and experimental result is as shown in the table:
Table four blocks roller and light face roller normality spacing and ramulus mori granulating rate
| Normality spacing (mm) | 0.5 | 1 | 2 | 2.5 |
| Granulating rate (%) | 96.8 | 98.4 | 98.2 | 94.3 |
As shown in Table 4, block roller 8 and light face roller 9 normality spacing when being less than 2mm, one time granulating effect is all better, but increases lower than ramulus mori fine particle after 1mm, so the present invention is definite blocks roller and light face roller normality spacing is 1mm-2mm.
Embodiment 3:
The present embodiment is on the basis of above-described embodiment, further in cutting device porch, be provided with transfer roller 1, add transfer roller 1, can peeling ramulus mori be accurately transferred in cutting device, and as relaying jaw, the cutting device required curable grip to mulberry branch of when work is provided, guarantees the good effect of blocking.Other parts of the present embodiment are identical with embodiment 1, repeat no more.
Embodiment 4:
The present embodiment is on the basis of above-described embodiment, further at cutting device and granulating, between 8, set up deflector chute 6, between cutting device and granulating storehouse 8, deflector chute 6 is set, can make to block ramulus mori can smoothly, evenly enter in granulating storehouse, by granulating hired roughneck, process and reach technological requirement again, make granulating better effects if.Other parts of the present embodiment are same as the previously described embodiments, repeat no more.
Embodiment 5:
The present embodiment is on the basis of above-described embodiment, further on deflector chute 6 tops, block roller 2 one sides and be provided with antiseized cleaner 4, this antiseized cleaner 4 is mainly clean ramulus mori pipe nipple and the disintegrating slag blocking on roller that be bonded at, and material is played to the effect that guiding moves ahead, avoid ramulus mori pipe nipple and disintegrating slag, be bonded at the between cog that blocks roller, affected its working effect.Other parts of the present embodiment are same as the previously described embodiments, repeat no more.
Embodiment 6:
The present embodiment is on the basis of above-described embodiment, further on deflector chute 6 tops, set up feeder 5, by the booster action of this rotary feeder 5, can make material evenly enter granulating storehouse, under granulating hired roughneck effect, the branch bar wherein not rupturing completely is on a small quantity supplemented to the granular feedstock of making certain specification.Other parts of the present embodiment are same as the previously described embodiments, repeat no more.
Embodiment 7:
The present embodiment, on the basis of above-described embodiment, selects 20Cr steel as manufacture, to block the material of roller 2, adopts 20Cr steel, and nitrogencase hardening, makes the triangle straight-tooth of surface of roller have stronger hardness, and there is again good toughness inside.Other parts of the present embodiment are same as the previously described embodiments, repeat no more.
The above, be only preferred embodiment of the present invention, not the present invention done to any pro forma restriction, and any simple modification, equivalent variations that every foundation technical spirit of the present invention is done above embodiment, within all falling into protection scope of the present invention.
Claims (9)
1. remove the peel ramulus mori granulating machine for one kind; it is characterized in that: comprise cutting device; and the granulating storehouse (8) of cutting device exit setting; what described cutting device comprised top blocks roller (2); and bottom and light face roller (3) that block roller (2) and match, inside, described granulating storehouse (8) is provided with granulating hired roughneck (7).
2. a kind of peeling ramulus mori granulating machine according to claim 1, is characterized in that: described in block roller (2) surface and be provided with the triangle straight-tooth that axial processing tooth depth is 4-6mm, space width 6-10mm.
3. a kind of peeling ramulus mori granulating machine according to claim 1, is characterized in that: described light face roller (3) is provided with lateral displacement device shift length 3-5 mm.
4. a kind of peeling ramulus mori granulating machine according to claim 1, is characterized in that: described in to block roller (2) be 1～2mm with light face roller (3) normality spacing.
5. a kind of peeling ramulus mori granulating machine according to claim 1, is characterized in that: described cutting device porch is provided with transfer roller (1).
6. according to a kind of peeling ramulus mori granulating machine described in claim 1 ~ 4 any, it is characterized in that: between described cutting device and granulating storehouse (8), be also connected with deflector chute (6).
7. a kind of peeling ramulus mori granulating machine according to claim 6, is characterized in that: described deflector chute (6) top, and block roller (4) one sides and be provided with antiseized cleaner (4).
8. a kind of peeling ramulus mori granulating machine according to claim 7, is characterized in that: described deflector chute top is also provided with feeder (5).
9. a kind of peeling ramulus mori granulating machine according to claim 1, is characterized in that: described in block the triangle straight-tooth that roller (2) surface is provided with and adopt 20Cr steel to make, and nitrogencase hardening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410145344.1A CN103920569B (en) | 2014-04-11 | 2014-04-11 | A kind of peeling ramulus mori granulator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410145344.1A CN103920569B (en) | 2014-04-11 | 2014-04-11 | A kind of peeling ramulus mori granulator |
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| Publication Number | Publication Date |
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| CN103920569A true CN103920569A (en) | 2014-07-16 |
| CN103920569B CN103920569B (en) | 2016-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410145344.1A Active CN103920569B (en) | 2014-04-11 | 2014-04-11 | A kind of peeling ramulus mori granulator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104890076A (en) * | 2015-06-25 | 2015-09-09 | 吉首大学 | Straight barrel propeller type debarking device for ramulus mori |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2327446Y (en) * | 1998-06-03 | 1999-07-07 | 鲁谊萌 | Apparatus for milling and cutting cotton stalks |
| JP2007098359A (en) * | 2005-10-07 | 2007-04-19 | National Agriculture & Food Research Organization | Apparatus for crushing pruned branches |
| CN200950762Y (en) * | 2006-10-11 | 2007-09-26 | 蒋远发 | High-fiber plant stalks crushing machine |
| CN102794221A (en) * | 2012-08-15 | 2012-11-28 | 侯赢 | Roller hammer type crushing pulverizer |
| CN202565782U (en) * | 2012-03-22 | 2012-12-05 | 万里国际控股集团有限公司 | Straw crushing machine |
-
2014
- 2014-04-11 CN CN201410145344.1A patent/CN103920569B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2327446Y (en) * | 1998-06-03 | 1999-07-07 | 鲁谊萌 | Apparatus for milling and cutting cotton stalks |
| JP2007098359A (en) * | 2005-10-07 | 2007-04-19 | National Agriculture & Food Research Organization | Apparatus for crushing pruned branches |
| CN200950762Y (en) * | 2006-10-11 | 2007-09-26 | 蒋远发 | High-fiber plant stalks crushing machine |
| CN202565782U (en) * | 2012-03-22 | 2012-12-05 | 万里国际控股集团有限公司 | Straw crushing machine |
| CN102794221A (en) * | 2012-08-15 | 2012-11-28 | 侯赢 | Roller hammer type crushing pulverizer |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104890076A (en) * | 2015-06-25 | 2015-09-09 | 吉首大学 | Straight barrel propeller type debarking device for ramulus mori |
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| CN103920569B (en) | 2016-06-08 |
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Inventor after: Fan Xiaomin Inventor after: Fang Jia Inventor after: Zhang Hongqu Inventor after: Zhang Yong Inventor after: Li Qiaolan Inventor before: Fan Xiaomin Inventor before: Tan Tianfu Inventor before: Zhang Hongqu Inventor before: Zhang Yong Inventor before: Fang Jia Inventor before: Li Qiaolan |
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Effective date of registration: 20160504 Address after: Jinxianqiao road Chengdu City, Sichuan province Jinniu District No. 18 610000 Applicant after: Sichuan Research Institute of Silk Science Applicant after: Sichuan Silk Engineering Technology Research Center Address before: Jinxianqiao road Chengdu City, Sichuan province Jinniu District No. 18 610000 Applicant before: Sichuan Silk Engineering Technology Research Center |
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Address after: No.18 jinxianqiao Road, Jinniu District, Chengdu, Sichuan 610000 Patentee after: Sichuan Academy of silk Sciences Co.,Ltd. Patentee after: SICHUAN SILK ENGINEERING TECHNOLOGY RESEARCH CENTER Address before: No.18 jinxianqiao Road, Jinniu District, Chengdu, Sichuan 610000 Patentee before: SICHUAN Research Institute OF SILK SCIENCE Patentee before: SICHUAN SILK ENGINEERING TECHNOLOGY RESEARCH CENTER |
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Effective date of registration: 20210428 Address after: 641500 Lezhi County, Ziyang City, Sichuan Province, Zhongtian town Patentee after: SICHUAN HONGQI SILK Co.,Ltd. Address before: Jinxianqiao road Chengdu City, Sichuan province Jinniu District No. 18 610000 Patentee before: Sichuan Academy of silk Sciences Co.,Ltd. Patentee before: SICHUAN SILK ENGINEERING TECHNOLOGY RESEARCH CENTER |