A kind of rotor automatic machining device
Technical field
The present invention relates to rotor machining technical field, be specially a kind of rotor automatic machining device.
Background technology
Rotor is called by the rotary body of bearings, rotor mostly is the main rotation member in dynamic power machine and work mechanism, need in rotor machining engineering to carry out mark to it, cleaning operation, existing method for cleaning is all by manual operation, rotor is come by pipeline conveying, rotor takes off by operator, manually clear up, japanning, cleaning, paint and completely put back to pipeline again, its operating efficiency is lower, need a large amount of manual operation, disposal costs are higher, and multiple rotor workpiece consistency cannot be ensured during mark operation, cause rotor surface mark writing unintelligible, affect product quality.
Summary of the invention
In order to solve the problem, the invention provides a kind of rotor automatic machining device, it can complete the operations such as mark, cleaning, japanning automatically, simple and convenient, increases work efficiency, reduces costs.
Its technical scheme is such: it comprises base, it is characterized in that, described base is arranged conveying bracing frame, described conveying bracing frame both sides respectively correspondence arrange drive sprocket and driven sprocket, connected by driving shaft between the described drive sprocket of both sides, described driving shaft connecting drive device, described drive sprocket, driven sprocket are connected by chain, the described chain of both sides arranges rotor holder, described base sets gradually rotor marking device, rotor cleaning plant along described chain transmission direction.
It is further characterized in that, the described chain of both sides keeps at a certain distance away and arranges corresponding described rotor holder respectively;
Described drive unit comprises driving supporting seat, described driving supporting seat is horizontally disposed with driving cylinder, the piston rod of described driving cylinder is horizontally disposed with tooth bar, described driving supporting seat is arranged the gear coordinated with described tooth bar by driving shaft, between described gear and described driving shaft, unilateral bearing is set, described driving shaft one end connection for transmission sprocket wheel, described drive sprocket connects drive sprocket by chain drive-belt, and described drive sprocket connects described driving shaft;
Described rotor holder comprises fixed support plate, is symmetrical arranged spring bearing inside described fixed support plate;
Described rotor marking device it comprise mark frame, described mark frame upper end arranges pneumatic marking machine, described mark frame lower end is fixedly installed mark supporting seat by base plate, described mark supporting seat arranges locating piece, described mark supporting seat arranges jacking cylinder, the piston rod of described jacking cylinder connects bottom described locating piece, described jacking cylinder arranges guide plate, the guide rod coordinated with described guide plate is set bottom described locating piece, described locating piece is arranged the V-type draw-in groove coordinated with the labelling head of described pneumatic marking machine, in described V-type draw-in groove, side arranges location-plate by locating pin, described V-type draw-in groove inner bottom part arranges square groove,
Described pneumatic marking machine is fixedly connected with screw rod, described mark frame upper end arranges the screwed hole coordinated with described screw rod, described pneumatic marking machine coordinates the described mark frame of flexible connection by described screw rod and described screwed hole, and described screw rod upper end arranges runner, described runner is arranged runner handle;
Described rotor cleaning plant comprises frame, described frame sets gradually cylindrical air cylinder fixed plate, commutator air cylinder fixed plate, bearing shaft air cylinder fixed plate and japanning air cylinder fixed plate, described cylindrical air cylinder fixed plate arranges cylindrical cylinder, the piston rod of described cylindrical cylinder is arranged cylindrical cleaning motor, described cylindrical cleaning motor arranges cylindrical cleaning hairbrush, described commutator air cylinder fixed plate arranges commutator cylinder, the piston rod of described commutator cylinder is arranged commutator cleaning motor, described commutator cleaning motor arranges commutator cleaning hairbrush, described bearing shaft air cylinder fixed plate arranges bearing shaft cylinder, the piston rod of described bearing shaft cylinder is arranged bearing shaft cleaning motor, described bearing shaft cleaning motor arranges bearing shaft cleaning hairbrush, described japanning air cylinder fixed plate arranges japanning cylinder, the piston rod of described japanning cylinder arranges japanning motor, described japanning motor arranges japanning hairbrush,
Described frame arranges holder, described holder arranges slide bar, described slide bar is arranged slidably slide, described slide connects outer ring air cylinder fixed plate, described holder is arranged driving cylinder, the piston rod of described driving cylinder connects described slide, described frame is symmetrical arranged two described commutator air cylinder fixed plate, two described commutator air cylinder fixed plate arrange described commutator cylinder respectively, the piston rod of described commutator cylinder is arranged described commutator cleaning motor, described commutator cleaning motor arranges described commutator cleaning hairbrush, described frame is symmetrical arranged two described bearing shaft air cylinder fixed plate, two described bearing shaft air cylinder fixed plate arrange described bearing shaft cylinder respectively, the piston rod of described bearing shaft cylinder is arranged described bearing shaft cleaning motor, described bearing shaft cleaning motor arranges described bearing shaft cleaning hairbrush, described frame between two described bearing shaft air cylinder fixed plate is arranged two dust suction tracheae holders, described dust suction tracheae holder arranges dust suction tracheae, described cylindrical cleaning hairbrush, commutator cleaning hairbrush, bearing shaft cleaning hairbrush, japanning hairbrush connects described cylindrical cleaning motor respectively by hairbrush hold-down nut, commutator cleaning motor, bearing shaft cleaning motor, japanning motor, described cylindrical cleaning motor, commutator cleaning motor, bearing shaft cleaning motor, japanning motor arranges guide rod respectively, described cylindrical air cylinder fixed plate, commutator air cylinder fixed plate, bearing shaft air cylinder fixed plate, japanning air cylinder fixed plate arranges the guide pin bushing coordinated with described guide rod respectively.
After adopting structure of the present invention, need the rotor carrying out processing to be positioned on rotor holder, carried by chain, successively through rotor marking device and rotor cleaning plant, automatically complete the operations such as mark, cleaning, japanning, simple and convenient, increase work efficiency, reduce costs.
Accompanying drawing explanation
Fig. 1 is structural front view of the present invention;
Fig. 2 is structure left view of the present invention;
Fig. 3 is driving device structure front view;
Fig. 4 is driving device structure vertical view;
Fig. 5 is rotor marking device structural front view;
Fig. 6 is rotor marking device structure left view;
Fig. 7 is rotor cleaning plant structural front view;
Fig. 8 is rotor cleaning plant structure vertical view.
Embodiment
See Fig. 1, Fig. 2, Fig. 3, shown in Fig. 4, a kind of rotor automatic machining device, it comprises base 3, base 3 is arranged conveying bracing frame 4, conveying bracing frame 4 both sides respectively correspondence arrange drive sprocket 5 and driven sprocket 6, connected by driving shaft 7 between the drive sprocket 5 of both sides, connected by driven shaft 8 between the driven sprocket 6 of both sides, driving shaft 7 connecting drive device, drive sprocket 5, driven sprocket 6 is connected by chain 9, the chain 9 of both sides keeps at a certain distance away corresponding rotor holder 10 is set respectively, base sets gradually rotor marking device 1 along chain 9 transmission direction, rotor cleaning plant 2.
Drive unit comprises driving supporting seat 11, supporting seat 11 is driven to be fixedly connected with described base 3, drive on supporting seat 11 and be horizontally disposed with driving cylinder 12, drive on the piston rod of cylinder 12 and be horizontally disposed with tooth bar 13, drive on supporting seat 11 and the gear 15 coordinated with tooth bar 13 is set by driving shaft 14, unilateral bearing 16 is set between gear 15 and driving shaft 14, driving shaft 14 one end connection for transmission sprocket wheel 17, drive sprocket 17 connects drive sprocket 19 by chain drive-belt 18, drive sprocket 19 connects driving shaft 7, owing to arranging unilateral bearing 16 between gear 15 and driving shaft 14, unilateral bearing 16 is all known for those skilled in the art, can freely rotate in one direction, bearing locked in the other directions, the piston rod of cylinder 12 is driven to stretch out fast, tooth bar 13 driven gear 15 that and then moves right rotates counterclockwise, due to the effect of unilateral bearing 16, driving shaft 14 can not rotate, thus drive sprocket 17 does not rotate, when drive the piston rod of cylinder 12 extend out to ultimate range or tooth bar 13 high order end contact with gear 15 time, tooth bar 13 cannot be moved to the left again, the piston rod of cylinder 12 is driven to retract gradually, tooth bar 13 is moved to the left, driven gear 15 rotates clockwise, drive sprocket 17 and then rotates clockwise, retract completely when driving the piston rod of cylinder 12 or tooth bar 13 low order end contacts with gear 15 time, the piston rod of cylinder 12 is driven to stretch out fast, repeat above-mentioned action, can ensure that drive sprocket 17 always rotates clockwise, drive sprocket 17 connects drive sprocket 19 by chain drive-belt 18, drive sprocket 19 connects drive sprocket 5 by driving shaft 7, thus ensure that drive sprocket 5 rotates clockwise, drive chain 9 transmission, by the transmission speed driving cylinder 12 to control chain 9, transmission speed can be made more accurate, ensure the working (machining) efficiency of electronics rotor 22, rotor holder 10 comprises fixed support plate 20, spring bearing 21 is symmetrical arranged inside fixed support plate 20, rotor 22 is played a supporting role better by spring bearing 21, ensures that rotor 22 adds the phenomenons such as man-hour is not moved, can not affect working (machining) efficiency.
See Fig. 5, shown in Fig. 6, rotor marking device 1 it comprise mark frame 1-1, mark frame 1-1 upper end arranges pneumatic marking machine 1-2, mark frame 1-1 lower end is fixedly installed mark supporting seat 1-3 by base plate 1-9, mark supporting seat 1-3 arranges locating piece 1-4, mark supporting seat 1-3 is arranged jacking cylinder 1-10, the piston rod of jacking cylinder 1-10 connects bottom locating piece 1-4, jacking cylinder 1-10 arranges guide plate 1-11, the guide rod 1-12 coordinated with guide plate 1-11 is set bottom locating piece 1-4, play guide effect, locating piece 1-4 is arranged the V-type draw-in groove 1-6 coordinated with the labelling head 1-5 of pneumatic marking machine 1-2, in V-type draw-in groove 1-6, side arranges location-plate 1-8 by locating pin 1-7, be positioned in V-type draw-in groove 1-6 by needing the rotor 22 carrying out mark operation, different location-plate 1-8 can be changed by locating pin 1-7 according to the rotor 22 of different size and realize accurate location, pneumatic marking machine 1-2 completes mark operation, convenient and swift, cost is low, its structure is simple, accurate positioning, ensure the clear of mark writing, and the piston rod of jacking cylinder 1-10 connects bottom locating piece 1-4, the position of locating piece 1-4 can be controlled by jacking cylinder 1-10, distance between adjustment labelling head 1-5 and locating piece 1-4, realize location more accurately, ensure that mark writing is clear better, V-type draw-in groove 1-6 inner bottom part arranges square groove 1-16, adjust the size of location-plate 1-8 better, pneumatic marking machine 1-2 is fixedly connected with screw rod 1-13, mark frame 1-1 upper end arranges the screwed hole (not shown in FIG.) coordinated with screw rod 1-13, pneumatic marking machine 1-2 coordinates flexible connection mark frame 1-1 by screw rod 1-13 and screwed hole, screw rod 1-13 upper end arranges runner 1-14, runner 1-14 is arranged runner handle 1-15, pneumatic marking machine 1-2 can realize the change of position by the cooperation of screw rod 1-13 and screwed hole, realize different location, rotating wheel 1-14 can realize, and arranging of runner handle 1-15 can rotating wheel 1-14 more easily.
See Fig. 7, shown in Fig. 8, rotor cleaning plant 2 comprises frame 2-1, frame 2-1 sets gradually cylindrical air cylinder fixed plate 2-2, commutator air cylinder fixed plate 2-3, bearing shaft air cylinder fixed plate 2-4 and japanning air cylinder fixed plate 2-5, cylindrical air cylinder fixed plate 2-2 is arranged cylindrical cylinder 2-6, the piston rod of cylindrical cylinder 2-6 is arranged cylindrical cleaning motor 2-7, cylindrical cleaning motor 2-7 is arranged cylindrical cleaning hairbrush 2-8, commutator air cylinder fixed plate 2-3 is arranged commutator cylinder 2-9, the piston rod of commutator cylinder 2-9 is arranged commutator cleaning motor 2-10, commutator cleaning motor 2-10 is arranged commutator cleaning hairbrush 2-11, bearing shaft air cylinder fixed plate 2-4 is arranged bearing shaft cylinder 2-12, the piston rod of bearing shaft cylinder 2-12 is arranged bearing shaft cleaning motor 2-13, bearing shaft cleaning motor 2-13 is arranged bearing shaft cleaning hairbrush 2-14, japanning air cylinder fixed plate 2-5 is arranged japanning cylinder 2-15, the piston rod of japanning cylinder 2-15 is arranged japanning motor 2-16, japanning motor 2-16 is arranged japanning hairbrush 2-17, cylindrical cylinder 2-6, commutator cylinder 2-9, bearing shaft cylinder 2-12, japanning cylinder 2-15 can control cylindrical cleaning motor 2-7 easily, commutator cleaning motor 2-10, bearing shaft cleaning motor 2-13, japanning motor 2-16 moves up and down, cylindrical cleaning motor 2-7, commutator cleaning motor 2-10, bearing shaft cleaning motor 2-13, japanning motor 2-16 work, rotor 22 is by cylindrical cleaning hairbrush 2-8, commutator cleaning hairbrush 2-11, bearing shaft cleaning hairbrush 2-14, japanning hairbrush 2-17 completes cleaning automatically, painting operations, its structure is simple, rotor 22 cleaning operation can be completed easily, increase work efficiency, disposal costs are lower, frame 1 is arranged holder 2-18, holder 2-18 is arranged slide bar 2-19, slide bar 2-19 is arranged slidably slide 2-20, slide 2-20 connects cylindrical air cylinder fixed plate 2-2, holder 2-18 is arranged slide and drive cylinder 2-21, slide drives the piston rod of cylinder 2-21 to connect slide 2-20, slide drives cylinder 2-21 can drive the change in location of slide 2-20, the position also and then change of cylindrical cleaning hairbrush 2-8, clear up rotor 22 excircle part more easily, frame 2-1 is symmetrical arranged two commutator air cylinder fixed plate 2-3, two commutator air cylinder fixed plate 2-3 are arranged respectively commutator cylinder 2-9, the piston rod of commutator cylinder 2-9 is arranged commutator cleaning motor 2-10, commutator cleaning motor 2-10 is arranged commutator cleaning hairbrush 2-11, the commutator part on rotor 22 can be cleared up better, frame 2-1 is symmetrical arranged two bearing shaft air cylinder fixed plate 2-4, two bearing shaft air cylinder fixed plate 2-4 are arranged respectively bearing shaft cylinder 2-12, the piston rod of bearing shaft cylinder 2-12 is arranged bearing shaft cleaning motor 2-13, bearing shaft cleaning motor 2-13 is arranged bearing shaft cleaning hairbrush 2-14, clear up the bearing shaft part on rotor 22 better, frame 2-1 between two bearing shaft air cylinder fixed plate 2-4 is arranged two dust suction tracheae holder 2-22, dust suction tracheae holder 2-22 arranges dust suction tracheae 2-23, in order to absorb dust, cylindrical cleaning hairbrush 2-8, commutator cleaning hairbrush 2-11, bearing shaft cleaning hairbrush 2-14, japanning hairbrush 2-17 connects cylindrical cleaning motor 2-7 respectively by hairbrush hold-down nut 2-24, commutator cleaning motor 2-10, bearing shaft cleaning motor 2-13, japanning motor 2-16, cylindrical cleaning motor 2-7, commutator cleaning motor 2-10, bearing shaft cleaning motor 2-13, japanning motor 2-16 arranges guide rod 2-25 respectively, cylindrical air cylinder fixed plate 2-2, commutator air cylinder fixed plate 2-3, bearing shaft air cylinder fixed plate 2-4, japanning air cylinder fixed plate 2-5 arranges the guide pin bushing (not shown in FIG.) coordinated with guide rod 2-25 respectively, play guide effect.