A kind of rotor automatic machining device
Technical field
The present invention relates to rotor machining technical field, be specially a kind of rotor automatic machining device.
Background technology
Rotary body by bearings is called rotor, rotor mostly is the main rotating parts in dynamic power machine and work mechanism, in rotor machining engineering, need it to carry out mark, cleaning operation, existing method for cleaning is all by manual operation, rotor is carried by pipeline, operator takes off rotor, manually clear up, japanning, cleaning, the complete pipeline of putting back to again of painting, its operating efficiency is lower, need a large amount of manual operations, disposal costs are higher, and cannot ensure multiple rotor workpiece consistency when mark operation, cause rotor surface mark writing unintelligible, affect product quality.
Summary of the invention
In order to address the above problem, the invention provides a kind of rotor automatic machining device, it can complete the operations such as mark, cleaning, japanning automatically, simple and convenient, increases work efficiency, and reduces costs.
Its technical scheme is such: it comprises base, it is characterized in that, conveying bracing frame is set on described base, described conveying bracing frame both sides respectively correspondence arrange drive sprocket and driven sprocket, between the described drive sprocket of both sides, connect by driving shaft, described driving shaft connecting drive device, described drive sprocket, driven sprocket connect by chain, on the described chain of both sides, rotor holder is set, on described base, sets gradually rotor marking device, rotor cleaning plant along described chain transmission direction.
It is further characterized in that, keeps at a certain distance away corresponding described rotor holder is set respectively on the described chain of both sides;
Described drive unit comprises driving supporting seat, on described driving supporting seat, be horizontally disposed with driving cylinder, on the piston rod of described driving cylinder, be horizontally disposed with tooth bar, the gear coordinating with described tooth bar by driving shaft setting on described driving supporting seat, between described gear and described driving shaft, unilateral bearing is set, described driving shaft one end connection for transmission sprocket wheel, described drive sprocket connects drive sprocket by chain drive-belt, and described drive sprocket connects described driving shaft;
Described rotor holder comprises fixed support plate, and described fixed support plate inner side is symmetrical arranged spring bearing;
It comprises mark frame described rotor marking device, described mark frame upper end arranges pneumatic marking machine, described mark frame lower end is fixedly installed mark supporting seat by base plate, on described mark supporting seat, locating piece is set, on described mark supporting seat, jacking cylinder is set, the piston rod of described jacking cylinder connects described locating piece bottom, on described jacking cylinder, guide plate is set, described locating piece bottom arranges the guide rod coordinating with described guide plate, the V-type draw-in groove coordinating with the labelling head of described pneumatic marking machine is set on described locating piece, in described V-type draw-in groove, a side arranges location-plate by locating pin, described V-type draw-in groove inner bottom part arranges square groove,
Described pneumatic marking machine is fixedly connected with screw rod, described mark frame upper end arranges the screwed hole coordinating with described screw rod, described pneumatic marking machine is coordinated and is flexibly connected described mark frame by described screw rod and described screwed hole, and described screw rod upper end arranges runner, and runner handle is set on described runner;
Described rotor cleaning plant comprises frame, in described frame, set gradually cylindrical air cylinder fixed plate, commutator air cylinder fixed plate, bearing shaft air cylinder fixed plate and japanning air cylinder fixed plate, in described cylindrical air cylinder fixed plate, cylindrical cylinder is set, cylindrical cleaning motor is set on the piston rod of described cylindrical cylinder, on described cylindrical cleaning motor, cylindrical cleaning hairbrush is set, in described commutator air cylinder fixed plate, commutator cylinder is set, commutator cleaning motor is set on the piston rod of described commutator cylinder, on described commutator cleaning motor, commutator cleaning hairbrush is set, in described bearing shaft air cylinder fixed plate, bearing shaft cylinder is set, bearing shaft cleaning motor is set on the piston rod of described bearing shaft cylinder, on described bearing shaft cleaning motor, bearing shaft cleaning hairbrush is set, in described japanning air cylinder fixed plate, japanning cylinder is set, japanning motor is set on the piston rod of described japanning cylinder, on described japanning motor, japanning hairbrush is set,
In described frame, holder is set, on described holder, slide bar is set, slidably slide is set on described slide bar, described slide connects outer ring air cylinder fixed plate, driving cylinder is set on described holder, the piston rod of described driving cylinder connects described slide, in described frame, be symmetrical arranged two described commutator air cylinder fixed plate, in two described commutator air cylinder fixed plate, described commutator cylinder is set respectively, described commutator cleaning motor is set on the piston rod of described commutator cylinder, described commutator cleaning hairbrush is set on described commutator cleaning motor, in described frame, be symmetrical arranged two described bearing shaft air cylinder fixed plate, in two described bearing shaft air cylinder fixed plate, described bearing shaft cylinder is set respectively, described bearing shaft cleaning motor is set on the piston rod of described bearing shaft cylinder, described bearing shaft cleaning hairbrush is set on described bearing shaft cleaning motor, two dust suction tracheae holders are set in the described frame between two described bearing shaft air cylinder fixed plate, on described dust suction tracheae holder, dust suction tracheae is set, described cylindrical cleaning hairbrush, commutator cleaning hairbrush, bearing shaft cleaning hairbrush, japanning hairbrush connects described cylindrical cleaning motor by hairbrush hold-down nut respectively, commutator cleaning motor, bearing shaft cleaning motor, japanning motor, described cylindrical cleaning motor, commutator cleaning motor, bearing shaft cleaning motor, on japanning motor, guide rod is set respectively, described cylindrical air cylinder fixed plate, commutator air cylinder fixed plate, bearing shaft air cylinder fixed plate, the guide pin bushing coordinating with described guide rod is set respectively in japanning air cylinder fixed plate.
Adopt after structure of the present invention, the rotor that need to process is positioned on rotor holder, carries by chain, pass through successively rotor marking device and rotor cleaning plant, automatically complete the operations such as mark, cleaning, japanning, simple and convenient, increase work efficiency, reduce costs.
Brief description of the drawings
Fig. 1 is structural front view of the present invention;
Fig. 2 is structure left view of the present invention;
Fig. 3 is driving device structure front view;
Fig. 4 is driving device structure vertical view;
Fig. 5 is rotor marking device structural front view;
Fig. 6 is rotor marking device structure left view;
Fig. 7 is rotor cleaning plant structural front view;
Fig. 8 is rotor cleaning plant structure vertical view.
Embodiment
See Fig. 1, Fig. 2, Fig. 3, shown in Fig. 4, a kind of rotor automatic machining device, it comprises base 3, on base 3, arrange and carry bracing frame 4, conveying bracing frame 4 both sides respectively correspondence arrange drive sprocket 5 and driven sprocket 6, between the drive sprocket 5 of both sides, connect by driving shaft 7, between the driven sprocket 6 of both sides, connect by driven shaft 8, driving shaft 7 connecting drive devices, drive sprocket 5, driven sprocket 6 connects by chain 9, on the chain 9 of both sides, keep at a certain distance away corresponding rotor holder 10 is set respectively, on base, set gradually rotor marking device 1 along chain 9 transmission direction, rotor cleaning plant 2.
Drive unit comprises driving supporting seat 11, drive supporting seat 11 to be fixedly connected with described base 3, drive on supporting seat 11 and be horizontally disposed with and drive cylinder 12, on the piston rod of driving cylinder 12, be horizontally disposed with tooth bar 13, drive on supporting seat 11, by driving shaft 14, the gear 15 coordinating with tooth bar 13 is set, between gear 15 and driving shaft 14, unilateral bearing 16 is set, driving shaft 14 one end connection for transmission sprocket wheels 17, drive sprocket 17 connects drive sprocket 19 by chain drive-belt 18, drive sprocket 19 connects driving shaft 7, owing between gear 15 and driving shaft 14, unilateral bearing 16 being set, unilateral bearing 16 is all known for those skilled in the art, can freely rotate in one direction, locked bearing in another direction, drive the piston rod of cylinder 12 to stretch out fast, tooth bar 13 driven gear 15 that and then moves right rotates counterclockwise, due to the effect of unilateral bearing 16, driving shaft 14 can not rotate, thereby drive sprocket 17 does not rotate, in the time driving the piston rod of cylinder 12 to extend out to ultimate range or tooth bar 13 high order ends to contact with gear 15, tooth bar 13 cannot be moved to the left again, drive the piston rod of cylinder 12 to retract gradually, tooth bar 13 is moved to the left, driven gear 15 clockwise rotates, drive sprocket 17 and then clockwise rotates, in the time driving the piston rod of cylinder 12 to retract completely or tooth bar 13 low order ends contact with gear 15, drive the piston rod of cylinder 12 to stretch out fast, repeat above-mentioned action, can ensure that drive sprocket 17 always clockwise rotates, drive sprocket 17 connects drive sprocket 19 by chain drive-belt 18, drive sprocket 19 connects drive sprocket 5 by driving shaft 7, thereby ensure that drive sprocket 5 clockwise rotates, drive chain 9 transmissions, control the transmission speed of chain 9 by driving cylinder 12, can make transmission speed more accurate, ensure the working (machining) efficiency of electronics rotor 22, rotor holder 10 comprises fixed support plate 20, fixed support plate 20 inner sides are symmetrical arranged spring bearing 21, rotor 22 is played a supporting role better by spring bearing 21, ensures that rotor 22 adds the phenomenons such as be not moved man-hour, can not affect working (machining) efficiency.
See Fig. 5, shown in Fig. 6, it comprises mark frame 1-1 rotor marking device 1, mark frame 1-1 upper end arranges pneumatic marking machine 1-2, mark frame 1-1 lower end is fixedly installed mark supporting seat 1-3 by base plate 1-9, on mark supporting seat 1-3, locating piece 1-4 is set, jacking cylinder 1-10 is set on mark supporting seat 1-3, the piston rod of jacking cylinder 1-10 connects locating piece 1-4 bottom, on jacking cylinder 1-10, guide plate 1-11 is set, locating piece 1-4 bottom arranges the guide rod 1-12 coordinating with guide plate 1-11, play guide effect, the upper V-type draw-in groove 1-6 coordinating with the labelling head 1-5 of pneumatic marking machine 1-2 that arranges of locating piece 1-4, in V-type draw-in groove 1-6, a side arranges location-plate 1-8 by locating pin 1-7, the rotor 22 that need to carry out mark operation is positioned in V-type draw-in groove 1-6, can change different location-plate 1-8 by locating pin 1-7 according to the rotor 22 of different size and realize accurate location, pneumatic marking machine 1-2 completes mark operation, convenient and swift, cost is low, it is simple in structure, accurate positioning, ensure the clear of mark writing, and the piston rod of jacking cylinder 1-10 connects locating piece 1-4 bottom, can control the position of locating piece 1-4 by jacking cylinder 1-10, adjust the distance between labelling head 1-5 and locating piece 1-4, realize more accurately location, ensure that better mark writing is clear, V-type draw-in groove 1-6 inner bottom part arranges square groove 1-16, adjust better the size of location-plate 1-8, pneumatic marking machine 1-2 is fixedly connected with screw rod 1-13, mark frame 1-1 upper end arranges the screwed hole (not shown in FIG.) coordinating with screw rod 1-13, pneumatic marking machine 1-2 is coordinated and is flexibly connected mark frame 1-1 by screw rod 1-13 and screwed hole, screw rod 1-13 upper end arranges runner 1-14, runner handle 1-15 is set on runner 1-14, pneumatic marking machine 1-2 can realize the variation of position by the cooperation of screw rod 1-13 and screwed hole, realize different location, rotating wheel 1-14 can realize, and runner handle 1-15 arranges rotating wheel 1-14 more easily.
See Fig. 7, shown in Fig. 8, rotor cleaning plant 2 comprises frame 2-1, on frame 2-1, set gradually cylindrical air cylinder fixed plate 2-2, commutator air cylinder fixed plate 2-3, bearing shaft air cylinder fixed plate 2-4 and japanning air cylinder fixed plate 2-5, cylindrical cylinder 2-6 is set on cylindrical air cylinder fixed plate 2-2, cylindrical cleaning motor 2-7 is set on the piston rod of cylindrical cylinder 2-6, cylindrical cleaning hairbrush 2-8 is set on cylindrical cleaning motor 2-7, commutator cylinder 2-9 is set on commutator air cylinder fixed plate 2-3, commutator cleaning motor 2-10 is set on the piston rod of commutator cylinder 2-9, commutator cleaning hairbrush 2-11 is set on commutator cleaning motor 2-10, bearing shaft cylinder 2-12 is set on bearing shaft air cylinder fixed plate 2-4, bearing shaft cleaning motor 2-13 is set on the piston rod of bearing shaft cylinder 2-12, bearing shaft cleaning hairbrush 2-14 is set on bearing shaft cleaning motor 2-13, japanning cylinder 2-15 is set on japanning air cylinder fixed plate 2-5, japanning motor 2-16 is set on the piston rod of japanning cylinder 2-15, japanning hairbrush 2-17 is set on japanning motor 2-16, cylindrical cylinder 2-6, commutator cylinder 2-9, bearing shaft cylinder 2-12, japanning cylinder 2-15 can control cylindrical cleaning motor 2-7 easily, commutator cleaning motor 2-10, bearing shaft cleaning motor 2-13, japanning motor 2-16 moves up and down, cylindrical cleaning motor 2-7, commutator cleaning motor 2-10, bearing shaft cleaning motor 2-13, japanning motor 2-16 work, rotor 22 is cleared up hairbrush 2-8 by cylindrical, commutator cleaning hairbrush 2-11, bearing shaft cleaning hairbrush 2-14, japanning hairbrush 2-17 completes cleaning automatically, painting operations, it is simple in structure, can complete easily rotor 22 cleaning operations, increase work efficiency, disposal costs are lower, holder 2-18 is set in frame 1, slide bar 2-19 is set on holder 2-18, slidably slide 2-20 is set on slide bar 2-19, slide 2-20 connects cylindrical air cylinder fixed plate 2-2, slide is set on holder 2-18 and drives cylinder 2-21, slide drives the piston rod of cylinder 2-21 to connect slide 2-20, slide drives cylinder 2-21 can drive the change in location of slide 2-20, the position of cylindrical cleaning hairbrush 2-8 also and then changes, clear up more easily rotor 22 excircle part, on frame 2-1, be symmetrical arranged two commutator air cylinder fixed plate 2-3, on two commutator air cylinder fixed plate 2-3, commutator cylinder 2-9 is set respectively, commutator cleaning motor 2-10 is set on the piston rod of commutator cylinder 2-9, commutator cleaning hairbrush 2-11 is set on commutator cleaning motor 2-10, can clear up better the commutator part on rotor 22, on frame 2-1, be symmetrical arranged two bearing shaft air cylinder fixed plate 2-4, on two bearing shaft air cylinder fixed plate 2-4, bearing shaft cylinder 2-12 is set respectively, bearing shaft cleaning motor 2-13 is set on the piston rod of bearing shaft cylinder 2-12, bearing shaft cleaning hairbrush 2-14 is set on bearing shaft cleaning motor 2-13, clears up better the bearing shaft part on rotor 22, two dust suction tracheae holder 2-22 are set on the frame 2-1 between two bearing shaft air cylinder fixed plate 2-4, on dust suction tracheae holder 2-22, dust suction tracheae 2-23 are set, in order to absorb dust, cylindrical cleaning hairbrush 2-8, commutator cleaning hairbrush 2-11, bearing shaft cleaning hairbrush 2-14, japanning hairbrush 2-17 connects cylindrical cleaning motor 2-7 by hairbrush hold-down nut 2-24 respectively, commutator cleaning motor 2-10, bearing shaft cleaning motor 2-13, japanning motor 2-16, cylindrical cleaning motor 2-7, commutator cleaning motor 2-10, bearing shaft cleaning motor 2-13, on japanning motor 2-16, guide rod 2-25 is set respectively, cylindrical air cylinder fixed plate 2-2, commutator air cylinder fixed plate 2-3, bearing shaft air cylinder fixed plate 2-4, on japanning air cylinder fixed plate 2-5, the guide pin bushing (not shown in FIG.) coordinating with guide rod 2-25 is set respectively, play guide effect.