CN103910486A - Glass fiber forming machine - Google Patents
Glass fiber forming machine Download PDFInfo
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- CN103910486A CN103910486A CN201410145292.8A CN201410145292A CN103910486A CN 103910486 A CN103910486 A CN 103910486A CN 201410145292 A CN201410145292 A CN 201410145292A CN 103910486 A CN103910486 A CN 103910486A
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- Prior art keywords
- fiberizer
- degree
- centrifugal pan
- burner
- inner burner
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The invention discloses an efficient glass fiber forming machine. The machine body and the performance of the glass fiber forming machine are improved, namely, the glass fiber forming machine comprises a transmission device, wherein main combustors and internal combustors of a combustion system are incrementally distributed; the performance of a cotton cutter is improved; the body is connected with an internal water sleeve in a combination manner; the structure of a centrifugal disc is optimized, namely, the optimized centrifugal disc has high strength and a large capacity. Thus, the machine body and the performance can reach the requirement of efficient fiber forming effects. As a result, the yield and the quality of fibers are improved; the energy source is saved; the cost is lowered.
Description
Technical field
The present invention relates to glass fibre preparation field, be specifically related to the efficient fiberizer of a kind of glass fibre.
Background technology
The fiberizer that centrifugally glass-wool manufacturing enterprise is used at present, most employing external diameters are the centrifugal pan of 300～400 ㎜, the defect that this device exists is that firing system primary chamber heating efficiency is low, and porcelain burner easy damaged, internal-combustion device irrational distribution, long heat-up time to centrifugal pan, cause centrifugal pan to be heated inhomogeneous.In structure, body is connected with inner water sleeve split, and easily vibrations displacement, reduces work-ing life.Spindle gearing, adopts trough belt, easily throws switch and skids, and affects transmission efficiency.Moreover because centrifugal pan capacity is less, fibroblast efficiency is low, affects output, increase energy consumption.Aspect chopping fibroblast, cotton cutting knife quantity is few, and cotton wind cutting can not form ring-type, causes fiber uneven in length.
Summary of the invention
For improving deficiency of the prior art.The object of this invention is to provide the efficient fiberizer of a kind of glass fibre, make it structure more perfect, production efficiency is high, and fiber quality is good, energy-saving and cost-reducing.
The present invention, by the improvement to body and performance, comprising: transmission mechanism is selected wedge type belt; Firing system increases respectively the outfit of inner burner, main burner, and is uniformly distributed; Improve cotton cutter, increase cotton cutting knife quantity, and make cotton cutting knife quantity ensure that the fan-shaped air-flow spraying intersects, connects together below centrifugal pan, form the cutting of a ring-type, cutting process, without leaking out, makes fiber cutting evenly; On housing construction, main shaft body and inner water sleeve mode of connection change split and are integrated; Supporting improvement centrifugal pan structure, capacity increasing and intensity etc., make body and performance reach efficient fibroblast effect.The increase per hour of glass fibre output is more than 200Kg.
The efficient fiberizer of glass fibre of the present invention comprises: main shaft 1, body 2, inner water sleeve 3, outer water jacket 4, belt 5, motor 6, centrifugal pan 7, inner burner 8, cotton cutting knife 9, main burner 10, connection minor axis 11.
Swaying wire equipment of the present invention is selected and is equipped with large capacity centrifugal pan, improves output, reduces energy consumption.
Described centrifugal pan external diameter is 420～550mm.
Described centrifugal pan bottom adopts porous symmetric offset spread, changes the diplopore symmetric design of product of the same type, makes centrifugal pan equilibrium centrifugation rotation stress in operation process, effectively prevents cracking.
Described porous symmetric offset spread, preferably 4～8 holes.
Outer, described centrifugal pan bottom center hole is male and fomale(M&F), has changed the full inclined design of product of the same type, strengthens the intensity of the resistance to deformation that is heated.
Outer, described centrifugal pan bottom center hole refers to that bottom center's hole inwall, to centrifugal pan sidewall, comprises connecting hole, male and fomale(M&F) and inclined-plane, bottom.
Described bottom center hole outer male and fomale(M&F) and connecting hole preferably account for 1/4 of outer, whole bottom center hole, and inclined-plane, bottom accounts for 3/4 of outer, whole bottom center hole.
It is tapered that described centrifugal pan and coupling shaft are connected bonding surface, and tapering, 30～60 ° of scopes, changes the planar design of product bonding surface of the same type, has strengthened connection match result.
On described centrifugal pan, be the elevation angle along closing in place.
Glass metal, 100 °～140 ° scopes, preferably 100 °～120 °, when glass metal flow strengthens, can be reduced excessive in the described elevation angle.
Strengthen centrifugal pan sidewall height, the micropore that evenly distributed 35～55 round footpaths are 0.4～0.9mm.
Described firing system inner burner spray angle is preferably arranged by 70 degree and 45 degree respectively.
What described firing system inner burner spray angle was preferably arranged by 70 degree accounts for 1/3 of total inner burner quantity, the 2/3(inner burner that accounts for total inner burner quantity of arranging by 45 degree is along centrifugal pan inner periphery according to 2 45 degree inner burners, and 1 70 degree inner burner intersection is uniformly distributed); Or what firing system inner burner spray angle was preferably arranged by 70 degree accounts for 2/5 of total inner burner quantity, that arranges by 45 degree accounts for 3/5 of total inner burner quantity.
Described can move up and down ± 20mm of firing system inner burner.
Described firing system inner burner is preferably equipped with 3～6, is uniformly distributed along centrifugal pan inner periphery.Make centrifugal pan fast heat-up time, be heated evenly.
Described firing system main burner is preferably equipped with 16～20, distributes along fiberizer even circumferential, ensures that glass fibre is drawn into fibre under airflow function.
Described main burner adopts heat-resistance stainless steel material through precision sizing, substitutes ceramic material.
Described transmission mechanism is equipped with 5.5Kw electric motor.
Described pulley belt preferably adopts wedge type band, and preferably wedge type belt PK type, ensures transmitting ratio and stable.
Chopping fiber-forming device of the present invention increases cotton cutting knife quantity and is uniformly distributed, and makes glass fibre cutting evenly.
Described cotton cutter is equipped with preferably 18～30 of cotton cutting knifes, is uniformly distributed along centrifugal pan periphery.
Described cotton cutting knife is preferably 2 reinforcings.
Chopping fiber-forming device centrifugal pan outside dimension of the present invention, and the quantity of inner burner, main burner and cotton cutting knife can be according to producing actual adjustment, to meet economy, efficient, energy-conservation demand.
Described body is that flange is connected with inner water sleeve type of attachment, and body and inner water sleeve combine together, reduces vibrations, prevents that body from leaking.
Connect after minor axis connects centrifugal pan by ring flange and be connected with fiberizer main shaft.
The cooling system of the whole fiberizer of the present invention installs traverse baffle additional by inner water sleeve, outer water jacket and body, adds big yield, improves cooling performance.
Brief description of the drawings
Fig. 1 is the structural representation of fiberizer of the present invention
Fig. 2 is fiberizer centrifugal pan of the present invention and inner burner schematic diagram
In figure, 1-main shaft; 2-body; 3-inner water sleeve; The outer water jacket of 4-; 5-belt; 6-motor; 7-centrifugal pan; 8-inner burner; The cotton cutting knife of 9-; 10-main burner; 11-connects minor axis; 12-45 degree sprays inner burner; 13-45 degree angle; 14-70 degree sprays inner burner; 15-70 degree angle; 16-connecting hole; 17-centrifugal pan male and fomale(M&F); 18-taper bonding surface; Close up in the 19-elevation angle; 20-centrifugal pan sidewall; Inclined-plane, 21-centrifugal pan bottom.
Wherein, Fig. 1 is Figure of abstract.
Embodiment
Below be only preferred embodiment of the present invention, can not limit scope of the present invention with this.The equalization of generally doing according to the present patent application the scope of the claims changes and modifies, and all should still remain within the scope of the patent.
Below in conjunction with accompanying drawing, the invention will be further described.
Embodiment 1
Centrifugal pan external diameter 500mm, bottom adopts 8 hole symmetric offset spread.Centrifugal pan bottom center hole outer male and fomale(M&F) and connecting hole account for 1/4 of outer, whole bottom center hole, and inclined-plane, bottom accounts for 3/4 of outer, whole bottom center hole.It is tapered that centrifugal pan and coupling shaft are connected bonding surface, and tapering is 45 °.On centrifugal pan, being the elevation angle along closing in place, is 100 °.Strengthen centrifugal pan sidewall height, evenly distributed 49 round gaps.
Firing system inner burner 8 is equipped with 3, is uniformly distributed along centrifugal pan inner periphery.Firing system inner burner spray angle is arranged by 70 degree and 45 degree, i.e. 2 45 degree inner burners, 1 70 degree inner burner.Firing system main burner 10 adopts heat-resistance stainless steel material through precision sizing, is equipped with 16, distributes along fiberizer even circumferential.Transmission mechanism is equipped with 5.5Kw electric motor, and pulley belt 5 adopts wedge type belt PK type, by 5 transmissions of wedge shape belt, drives main shaft 1 to carry out fibroblast running.And by main shaft 1 be connected minor axis 11 centrifugal pan that is locked, drive centrifugal pan 7 to run up.
Connect after minor axis 11 connects centrifugal pan by ring flange and be connected with fiberizer main shaft 1.Cotton cutter is equipped with 18 of cotton cutting knifes, is uniformly distributed along centrifugal pan periphery, and cutting knife is 2 reinforcings.Body 2 is that flange is connected with inner water sleeve 3 types of attachment, combines together, reduces vibrations, prevents that body 2 from intaking.The cooling system of whole fiberizer installs traverse baffle additional by inner water sleeve 3, outer water jacket 4 and body 2, adds big yield, improves cooling performance.
Embodiment 2
The fiberizer that adopts embodiment 1, difference is: centrifugal pan external diameter 420mm, bottom adopts 4 hole symmetric offset spread.Centrifugal pan bottom center hole outer male and fomale(M&F) and connecting hole account for 1/4 of outer, whole bottom center hole, and inclined-plane, bottom accounts for 3/4 of outer, whole bottom center hole.It is tapered that centrifugal pan and coupling shaft are connected bonding surface, and tapering is 30 °.On centrifugal pan, being the elevation angle along closing in place, is 110 °.Strengthen centrifugal pan sidewall height, evenly distributed 35 round gaps.
Embodiment 3
The fiberizer that adopts embodiment 1, difference is: centrifugal pan external diameter 550mm, bottom adopts 8 hole symmetric offset spread.Centrifugal pan bottom center hole outer male and fomale(M&F) and connecting hole account for 1/4 of outer, whole bottom center hole, and inclined-plane, bottom accounts for 3/4 of outer, whole bottom center hole.It is tapered that centrifugal pan and coupling shaft are connected bonding surface, and tapering is 60 °.On centrifugal pan, being the elevation angle along closing in place, is 130 °.Strengthen centrifugal pan sidewall height, evenly distributed 55 round gaps.
Embodiment 4
The fiberizer that adopts embodiment 1, difference is: firing system inner burner 8 is equipped with 6, is uniformly distributed along centrifugal pan inner periphery.Firing system inner burner spray angle is arranged by 70 degree and 45 degree, i.e. 4 45 degree inner burners, 2 70 degree inner burners.Firing system main burner 10 is equipped with 20, distributes along fiberizer even circumferential.Cotton cutter is equipped with 30 of cotton cutting knifes, is uniformly distributed along centrifugal pan periphery, and cutting knife is 2 reinforcings.
Embodiment 5
The fiberizer that adopts embodiment 2, difference is: firing system inner burner 8 is equipped with 6, is uniformly distributed along centrifugal pan inner periphery.Firing system inner burner spray angle is arranged by 70 degree and 45 degree, i.e. 4 45 degree inner burners, 2 70 degree inner burners.Firing system main burner 10 is equipped with 20, distributes along fiberizer even circumferential.Cotton cutter is equipped with 30 of cotton cutting knifes, is uniformly distributed along centrifugal pan periphery, and cutting knife is 2 reinforcings.
Embodiment 6
The fiberizer that adopts embodiment 3, difference is: firing system inner burner 8 is equipped with 6, is uniformly distributed along centrifugal pan inner periphery.Firing system inner burner spray angle is arranged by 70 degree and 45 degree, i.e. 4 45 degree inner burners, 2 70 degree inner burners.Firing system main burner 10 is equipped with 20, distributes along fiberizer even circumferential.Cotton cutter is equipped with 30 of cotton cutting knifes, is uniformly distributed along centrifugal pan periphery, and cutting knife is 2 reinforcings.
Embodiment 7
The fiberizer that adopts embodiment 1, difference is: firing system inner burner 8 is equipped with 6, is uniformly distributed along centrifugal pan inner periphery.Firing system inner burner spray angle is arranged by 70 degree and 45 degree, i.e. 4 45 degree inner burners, 2 70 degree inner burners.Firing system main burner 10 is equipped with 20, distributes along fiberizer even circumferential.Cotton cutter is equipped with 25 of cotton cutting knifes, is uniformly distributed along centrifugal pan periphery, and cutting knife is 2 reinforcings.
Embodiment 8
The fiberizer that adopts embodiment 2, difference is: firing system inner burner 8 is equipped with 6, is uniformly distributed along centrifugal pan inner periphery.Firing system inner burner spray angle is arranged by 70 degree and 45 degree, i.e. 4 45 degree inner burners, 2 70 degree inner burners.Firing system main burner 10 is equipped with 20, distributes along fiberizer even circumferential.Cotton cutter is equipped with 25 of cotton cutting knifes, is uniformly distributed along centrifugal pan periphery, and cutting knife is 2 reinforcings.
Embodiment 9
The fiberizer that adopts embodiment 3, difference is: firing system inner burner 8 is equipped with 6, is uniformly distributed along centrifugal pan inner periphery.Firing system inner burner spray angle is arranged by 70 degree and 45 degree, i.e. 4 45 degree inner burners, 2 70 degree inner burners.Firing system main burner 10 is equipped with 20, distributes along fiberizer even circumferential.Cotton cutter is equipped with 25 of cotton cutting knifes, is uniformly distributed along centrifugal pan periphery, and cutting knife is 2 reinforcings.
Embodiment 10
The fiberizer that adopts embodiment 1, difference is: firing system inner burner 8 is equipped with 5, is uniformly distributed along centrifugal pan inner periphery.Firing system inner burner spray angle is arranged by 70 degree and 45 degree, i.e. 3 45 degree inner burners, 2 70 degree inner burners.Firing system main burner 10 is equipped with 18, distributes along fiberizer even circumferential.Cotton cutter is equipped with 25 of cotton cutting knifes, is uniformly distributed along centrifugal pan periphery, and cutting knife is 2 reinforcings.
Embodiment 11
The fiberizer that adopts embodiment 2, difference is: firing system inner burner 8 is equipped with 5, is uniformly distributed along centrifugal pan inner periphery.Firing system inner burner spray angle is arranged by 70 degree and 45 degree, i.e. 3 45 degree inner burners, 2 70 degree inner burners.Firing system main burner 10 is equipped with 18, distributes along fiberizer even circumferential.Cotton cutter is equipped with 25 of cotton cutting knifes, is uniformly distributed along centrifugal pan periphery, and cutting knife is 2 reinforcings.
Embodiment 12
The fiberizer that adopts embodiment 3, difference is: firing system inner burner 8 is equipped with 5, is uniformly distributed along centrifugal pan inner periphery.Firing system inner burner spray angle is arranged by 70 degree and 45 degree, i.e. 3 45 degree inner burners, 2 70 degree inner burners.Firing system main burner 10 is equipped with 18, distributes along fiberizer even circumferential.Cotton cutter is equipped with 25 of cotton cutting knifes, is uniformly distributed along centrifugal pan periphery, and cutting knife is 2 reinforcings.
Claims (10)
1. a glass fibre fiberizer, comprise: main shaft (1), body (2), inner water sleeve (3), outer water jacket (4), belt (5), motor (6), centrifugal pan (7), inner burner (8), cotton cutting knife (9), main burner (10), connection minor axis (11), it is characterized in that, centrifugal pan (7) external diameter is 420～550mm.
2. fiberizer according to claim 1, is characterized in that, outer, centrifugal pan (7) bottom center hole is male and fomale(M&F).
3. according to fiberizer described in claim 1 or 2, it is characterized in that, inner burner (8) spray angle is arranged by 70 degree and 45 degree respectively.
4. fiberizer according to claim 3, is characterized in that, what inner burner (8) spray angle was arranged by 70 degree accounts for 1/3 of total inner burner quantity, and that arranges by 45 degree accounts for 2/3 of total inner burner quantity; Or what inner burner spray angle was arranged by 70 degree accounts for 2/5 of total inner burner quantity, that arranges by 45 degree accounts for 3/5 of total inner burner quantity.
5. according to any one fiberizer described in claim 1～4, it is characterized in that can move up and down ± 20mm of inner burner (8).
6. according to any one fiberizer described in claim 1～5, it is characterized in that, inner burner (8) is equipped with 3～6.
7. according to any one fiberizer described in claim 1～6, it is characterized in that, main burner (10) is equipped with 16～20.
8. according to any one fiberizer described in claim 1～7, it is characterized in that, pulley belt (5) adopts wedge type band.
9. according to any one fiberizer described in claim 1～8, it is characterized in that, cotton cutter is equipped with (9) 18～30 of cotton cutting knifes, and preferred cotton cutting knife is 2 reinforcings.
10. according to any one fiberizer described in claim 1～9, it is characterized in that, body (2) is that flange is connected with inner water sleeve (3) type of attachment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410145292.8A CN103910486A (en) | 2014-04-11 | 2014-04-11 | Glass fiber forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410145292.8A CN103910486A (en) | 2014-04-11 | 2014-04-11 | Glass fiber forming machine |
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| Publication Number | Publication Date |
|---|---|
| CN103910486A true CN103910486A (en) | 2014-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410145292.8A Pending CN103910486A (en) | 2014-04-11 | 2014-04-11 | Glass fiber forming machine |
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| Country | Link |
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| CN (1) | CN103910486A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106630590A (en) * | 2016-11-15 | 2017-05-10 | 苏州维艾普新材料股份有限公司 | Centrifugal machine for superfine glass fiber cotton |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4451276A (en) * | 1982-08-18 | 1984-05-29 | Barthe Marie Pierre | Method and apparatus for glass fiberization |
| US8087265B2 (en) * | 2006-12-28 | 2012-01-03 | Owens Corning Intellectual Captial, Llc | Fiberizing spinner including a radiation shield for the manufacture of high quality fibers |
| CN203007126U (en) * | 2013-01-09 | 2013-06-19 | 常州百亨输送设备有限公司 | Glass fiber fibrillating machine |
| CN203976625U (en) * | 2014-04-11 | 2014-12-03 | 河北华美化工建材集团有限公司 | A kind of glass fibre fiberizer |
-
2014
- 2014-04-11 CN CN201410145292.8A patent/CN103910486A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4451276A (en) * | 1982-08-18 | 1984-05-29 | Barthe Marie Pierre | Method and apparatus for glass fiberization |
| US8087265B2 (en) * | 2006-12-28 | 2012-01-03 | Owens Corning Intellectual Captial, Llc | Fiberizing spinner including a radiation shield for the manufacture of high quality fibers |
| CN203007126U (en) * | 2013-01-09 | 2013-06-19 | 常州百亨输送设备有限公司 | Glass fiber fibrillating machine |
| CN203976625U (en) * | 2014-04-11 | 2014-12-03 | 河北华美化工建材集团有限公司 | A kind of glass fibre fiberizer |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106630590A (en) * | 2016-11-15 | 2017-05-10 | 苏州维艾普新材料股份有限公司 | Centrifugal machine for superfine glass fiber cotton |
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Application publication date: 20140709 |