CN103904523B - A kind of defective products shearing device suitable in wire harness secondary industry - Google Patents
A kind of defective products shearing device suitable in wire harness secondary industry Download PDFInfo
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- CN103904523B CN103904523B CN201210585512.XA CN201210585512A CN103904523B CN 103904523 B CN103904523 B CN 103904523B CN 201210585512 A CN201210585512 A CN 201210585512A CN 103904523 B CN103904523 B CN 103904523B
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Abstract
A kind of defective products shearing device suitable in wire harness secondary industry, including cutting assembly, line sending assembly and locking adjusting part, cutting assembly cutting assembly mainly comprises cylinder, air cylinder fixed plate, cylinder union joint, line slideway, amputation knife fixed block, lower cutter fixing seat, upper amputation knife, lower amputation knife；Line sending assembly mainly comprises cylinder, long cylinder, line sending base plate, slide block contiguous block, rotor plate, line slideway, rotating shaft, fastening strip I, fastening strip II, rotary spacing plate, spring, long cylinder union joint；Locking adjusting part mainly comprises cut-out base plate, latch segment, lock-screw.The invention has the beneficial effects as follows: the first, will judge that defective products out excises in time, strict guarantee product quality；The second, the present invention takes up room little；3rd, the present invention change the outfit simple to operate, save time；4th, the present invention selects cylinder bore relatively big therefore, it is possible to ensure enough cut-out power so that cut off wire range big；5th, off-position of the present invention has controllability, it is possible to adapt to different types of terminal crimping mold；6th, the present invention is installed on press-connection machine whole device and can be completely disposed in press-connection machine protective cover, it is ensured that the safety of operator.
Description
Technical field
The invention belongs to Machining Technology field, particularly relate to a kind of defective products being applicable to control crimping appearance and enter the next process produced, it is achieved can automatically excise the defective products that crimping occurs.
Background technology
Along with the fierceness of the development of science and technology and automotive wire bundle industry competition, wire harness supplier prescription is more and more high.100% qualification rate how realizing crimp type terminal quality is a problem being worth research.Traditional wire harness crimping control of product quality fully relies on quality inspection personnel and crimp type terminal carries out appearance test, and the section of terminal crimp quality is checked simply random sampling observation, can not control crimp quality completely very qualified.Although the product function that wire harness produces equipment is also more and more abundant, quite a lot of equipment are all equipped with pressure management apparatus and crimp quality are carried out detection in all directions, but there is also owing to non-artificial factor (cutting off crimping core one or 2 during peeling) and anthropic factor are (after pressure management apparatus detects that defective products is reported to the police, this defective products is just let pass seeing that crimp quality outward appearance is out of question by operative employee) cause the defective products that crimping produces to be flowed into subsequent processing, not only quality inspection is brought certain trouble, even also can affect product quality and then produce bigger potential safety hazard.
Summary of the invention
The technical problem to be solved is the quality problems produced due to non-artificial factor and anthropic factor in crimping process, it is provided that a kind of reliable, safe defective products shearing device being applicable to wire harness secondary industry.
In order to solve the problems referred to above by the following technical solutions: a kind of defective products shearing device suitable in wire harness secondary industry, including cutting assembly, line sending assembly and locking adjusting part, cutting assembly mainly comprises cylinder, air cylinder fixed plate, cylinder union joint, line slideway, amputation knife fixed block, lower cutter fixing seat, upper amputation knife, lower amputation knife；Line sending assembly mainly comprises cylinder, long cylinder, line sending base plate, slide block contiguous block, rotor plate, line slideway, rotating shaft, fastening strip I, fastening strip II, rotary spacing plate, spring, long cylinder union joint；Locking adjusting part mainly comprises cut-out base plate, latch segment, lock-screw.
In described cutting assembly, cylinder and line slideway are fixed in air cylinder fixed plate, amputation knife fixed block is fixed on line slideway, cylinder and amputation knife fixed block is connected by cylinder union joint, the fixing seat of lower cutter is fixed in air cylinder fixed plate by pin and soket head cap screw, finally upper amputation knife, lower amputation knife is separately fixed on amputation knife fixed block and the fixing seat of lower cutter.
Upper amputation knife, lower amputation knife fit clearance are less than or equal to 0.05mm.
In described line sending assembly, cylinder, long cylinder are separately fixed on rotor plate and line sending base plate, line slideway is fixed to line sending base plate, slide block contiguous block is fixed on line slideway, then pass through rotating shaft to be connected together with rotor plate by slide block contiguous block, fastening strip I and fastening strip II coordinate and are fixed on rotor plate, and the slide block contiguous block hole corresponding with rotor plate bottom is built with spring.
Spring can make fastening strip I and fastening strip II clamp after when crimping, along with the decline of mould slide block, lower general who has surrendered's electric wire reaches the suitable position of crimping jaw in position, after crimping, fastening strip I and fastening strip II returns to origin-location.
Coordinated by the taper seat of latch segment and lock-screw and make latch segment one thin tail sheep of generation can cutting assembly and line sending assembly be locked at respectively on cut-out base plate；Cutting assembly and the position adjustments of line sending assembly can be realized by cutting off the guide effect of base plate gathering sill, cutting assembly and line sending assembly can be locked by latch segment and lock-screw after regulating position.
The invention has the beneficial effects as follows: the first, be directly connected with pressure management apparatus by defective products shearing device, under the detection of pressure management apparatus, judge non-defective unit and defective products, will judge that defective products out excises in time, strict guarantee product quality；The second, the present invention takes up room little, can both be well compatible to horizontally-arranged mould and vertical setting of types mould, does not interfere with mould when the supporting horizontally-arranged mould of press machine and vertical setting of types mould, and normal operation realizes excision defective products function；3rd, the present invention change the outfit simple to operate, save time, press-connection machine can realize quickly dismounting and install, under dismounting, defective products shearing device does after equipment CMK test terminates, and the off-position that corresponding original mould has set can't change；4th, the present invention selects cylinder bore relatively big therefore, it is possible to ensure enough cut-out power so that cut off wire range big；5th, off-position of the present invention has controllability, it is possible to adapt to different types of terminal crimping mold；6th, the present invention is installed on press-connection machine whole device and can be completely disposed in press-connection machine protective cover, it is ensured that the safety of operator.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the exploded view of the present invention.
Fig. 3 is cutting assembly exploded view of the present invention.
Fig. 4 is line sending assembly exploded view of the present invention.
Fig. 5 is that the present invention locks adjusting part exploded view.
Detailed description of the invention
As shown in Figure 1, 2, a kind of defective products shearing device suitable in wire harness secondary industry, including cutting assembly, line sending assembly and locking adjusting part.
As it is shown on figure 3, cutting assembly C, mainly comprise cylinder C1, air cylinder fixed plate C2, cylinder union joint C3, line slideway C4, amputation knife fixed block C5, lower cutter fixing seat C6, upper amputation knife C7, lower amputation knife C8.Cylinder C1 and line slideway C4 is fixed in air cylinder fixed plate, amputation knife fixed block C5 is fixed on line slideway C4, cylinder C1 and amputation knife fixed block C5 is connected by cylinder union joint C3, the fixing seat C6 of lower cutter is fixed on air cylinder fixed plate C2 by pin and soket head cap screw, finally upper amputation knife C7, lower amputation knife C8 are separately fixed on amputation knife fixed block C5 and the fixing seat C6 of lower cutter, it is ensured that upper amputation knife C7, lower amputation knife C8 fit clearance are less than or equal to 0.05mm.Cylinder C1 selects suitable cylinder diameter according to the cut-out power of expected design, can provide enough cut-out power with guarantee.
As shown in Figure 4, line sending assembly D, mainly comprises cylinder D1, long cylinder D2, line sending base plate D3, slide block contiguous block D4, rotor plate D5, line slideway D6, rotating shaft D7, fastening strip ID8, fastening strip IID9, rotary spacing plate D10, spring D11, long cylinder union joint D12.Cylinder D1, long cylinder D2 are separately fixed on rotor plate D5 and line sending base plate D3, line slideway D6 is fixed to line sending base plate D3, slide block contiguous block D4 is fixed on line slideway D6, then passing through rotating shaft D7 to be connected together with rotor plate D5 by slide block contiguous block D4, fastening strip ID8 and fastening strip IID9 cooperation is fixed on rotor plate D5.Finally spring is installed in the hole that slide block contiguous block D4 and rotor plate D5 bottom is corresponding, along with the decline of mould slide block, lower general who has surrendered's electric wire reaches the position that crimping jaw is suitable when crimping can to make the position after fastening strip ID8 and fastening strip IID9 clamp, and after crimping, fastening strip ID8 and fastening strip IID9 returns to origin-location.
As it is shown in figure 5, locking adjusting part E, mainly comprise cut-out base plate E1, latch segment E2, lock-screw E3.Coordinated by the taper seat of latch segment E2 and lock-screw E3 and make latch segment E2 one thin tail sheep of generation can be locked at by cutting assembly A1 and line sending assembly A2 respectively on cut-out base plate E1.Cutting assembly A1 and the position adjustments of line sending assembly A2 can be realized by cutting off the guide effect of base plate E1 gathering sill, cutting assembly A1 and line sending assembly A2 assembly can be locked by latch segment E2 and lock-screw E3 after regulating position.
Using method: first solenoid signal line is exported defective products signaling interface with pressure management apparatus and connect together；Then defective products shearing device is fixed on press-connection machine base plate, adjusts the position corresponding with mould；Then with trachea mis-plug prevention device, each cylinder connector cutting off module is connected together with corresponding solenoid valve joint, it is to avoid mistake cylinder causes cylinder sequence of movement mistake；Connect power supply, open press-connection machine power supply, set the parameters of pressure management apparatus；Open source of the gas, check whether line sending assembly is positioned at mould lower jaw front and fastening strip I and fastening strip II is in released state, checks whether the upper amputation knife of cutting assembly separate with lower amputation knife；Every inspection is all correct just can proceed by crimping production, when pressure management apparatus detects defective products, it is first turned off module line sending assembly clamping electric wire, move to right to cutting assembly off-position place, upper amputation knife move downward and are excised by defective products terminal, after end, each component recovery of defective products shearing device is to original position.
Claims (5)
1. the defective products shearing device being applicable to wire harness secondary industry, including cutting assembly, line sending assembly and locking adjusting part, it is characterized in that: cutting assembly mainly comprises cylinder, air cylinder fixed plate, cylinder union joint, line slideway, amputation knife fixed block, seat fixed by lower cutter, upper amputation knife, lower amputation knife, cylinder and line slideway are fixed in air cylinder fixed plate, amputation knife fixed block is fixed on line slideway, cylinder and amputation knife fixed block is connected by cylinder union joint, the fixing seat of lower cutter is fixed in air cylinder fixed plate by pin and soket head cap screw, finally by upper amputation knife, lower amputation knife are separately fixed on amputation knife fixed block and the fixing seat of lower cutter；Line sending assembly mainly comprises cylinder, long cylinder, line sending base plate, slide block contiguous block, rotor plate, line slideway, rotating shaft, fastening strip I, fastening strip II, rotary spacing plate, spring, long cylinder union joint；Locking adjusting part mainly comprises cut-out base plate, latch segment, lock-screw.
2. the defective products shearing device suitable in wire harness secondary industry according to claim 1, is characterized in that: upper amputation knife, lower amputation knife fit clearance are less than or equal to 0.05mm.
3. the defective products shearing device suitable in wire harness secondary industry according to claim 1, it is characterized in that: in described line sending assembly, cylinder, long cylinder are separately fixed on rotor plate and line sending base plate, line slideway is fixed to line sending base plate, slide block contiguous block is fixed on line slideway, then passing through rotating shaft to be connected together with rotor plate by slide block contiguous block, fastening strip I and fastening strip II coordinate and are fixed on rotor plate, and the slide block contiguous block hole corresponding with rotor plate bottom is built with spring.
4. the defective products shearing device suitable in wire harness secondary industry according to claim 3, it is characterized in that: spring can make fastening strip I and fastening strip II clamp after when crimping, along with the decline of mould slide block, lower general who has surrendered's electric wire reaches the suitable position of crimping jaw in position, after crimping, fastening strip I and fastening strip II returns to origin-location.
5. the defective products shearing device suitable in wire harness secondary industry according to claim 1, is characterized in that: is coordinated by the taper seat of latch segment and lock-screw and makes latch segment one thin tail sheep of generation can cutting assembly and line sending assembly be locked at respectively on cut-out base plate；Cutting assembly and the position adjustments of line sending assembly can be realized by cutting off the guide effect of base plate gathering sill, cutting assembly and line sending assembly can be locked by latch segment and lock-screw after regulating position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210585512.XA CN103904523B (en) | 2012-12-31 | 2012-12-31 | A kind of defective products shearing device suitable in wire harness secondary industry |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210585512.XA CN103904523B (en) | 2012-12-31 | 2012-12-31 | A kind of defective products shearing device suitable in wire harness secondary industry |
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| Publication Number | Publication Date |
|---|---|
| CN103904523A CN103904523A (en) | 2014-07-02 |
| CN103904523B true CN103904523B (en) | 2016-07-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210585512.XA Active CN103904523B (en) | 2012-12-31 | 2012-12-31 | A kind of defective products shearing device suitable in wire harness secondary industry |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113533801A (en) * | 2021-09-16 | 2021-10-22 | 常州诺德电子股份有限公司 | Plug detects mistake proofing frock of cutting off |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201038575Y (en) * | 2007-04-29 | 2008-03-19 | 王洪辉 | Electric heating line-ironing machine |
| CN201937156U (en) * | 2011-03-02 | 2011-08-17 | 天津市力干连接器厂 | Fully-automatic wire stripper |
| CN203085946U (en) * | 2012-12-31 | 2013-07-24 | 鹤壁海昌专用设备有限公司 | Defective product cutting device applicable to wire harness processing industry |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000223233A (en) * | 1999-01-27 | 2000-08-11 | Harness Syst Tech Res Ltd | Good or bad determination of wire harness |
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2012
- 2012-12-31 CN CN201210585512.XA patent/CN103904523B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201038575Y (en) * | 2007-04-29 | 2008-03-19 | 王洪辉 | Electric heating line-ironing machine |
| CN201937156U (en) * | 2011-03-02 | 2011-08-17 | 天津市力干连接器厂 | Fully-automatic wire stripper |
| CN203085946U (en) * | 2012-12-31 | 2013-07-24 | 鹤壁海昌专用设备有限公司 | Defective product cutting device applicable to wire harness processing industry |
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| Publication number | Publication date |
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| CN103904523A (en) | 2014-07-02 |
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Effective date of registration: 20200522 Address after: 523000 Room 201, building 2, No. 233, Zhongtang section, Beiwang Road, Zhongtang Town, Dongguan City, Guangdong Province Patentee after: Dongguan Haihong Intelligent Technology Co., Ltd Address before: No. 215 Hebi City, Henan province 458030 Qibin District Qibin Avenue Patentee before: HEBI HAICHANG SPECIAL EQUIPMENT Co.,Ltd. |
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