CN103900867B - The yarn pilling carving polishing scratch press-in film grinds yarn cylinder and preparation thereof and purposes - Google Patents
The yarn pilling carving polishing scratch press-in film grinds yarn cylinder and preparation thereof and purposes Download PDFInfo
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Abstract
The present invention relates to a kind of yarn pilling mill yarn cylinder carving polishing scratch press-in film and preparation thereof and purposes, it is carve mill on mill yarn cylinder surface by directivity to be formed parallel, or it is orthogonal, or the polishing scratch at quarter of rhombus, this, degree of depth of polishing scratch was 20 μm~2mm at quarter, carve polishing scratch spacing and carve Wear track depth at same yardstick, high-polymer membrane press-in is carved the surface texture forming flexible polymer film in polishing scratch with rigidity polishing scratch compound at quarter again, to realize being wound on both being limited by polishing scratch jut rigidity at quarter in the mill yarn of pilling around yarn of mill yarn letter outer layer, it is not moved because the flexibility of high polymer collapses generation large area gripping and rolls again, make measurement result more stable.This mill yarn cylinder by yarn cylinder axle, with carve the metal cylinder of polishing scratch, the high-polymer membrane of press-in, the caulking groove of both sides, left and right loose thread nail form, be the critical component of yarn pilling measurement apparatus, can be used for the mill yarn sample preparation of yarn pilling and measurement.
Description
Technical field
The present invention relates to a kind of yarn pilling mill yarn cylinder carving polishing scratch press-in film and preparation thereof and purposes, the gripping having hard and soft to take into account around layer can be made to make, and mill yarn process is more stable, it is wider to be suitable for the face of yarn, belongs to textile pilling resistance test and evaluation technical field.
Background technology
So far, the thread friction instrument overwhelming majority is the wearability of test yarn, in order to the actual frictional behaviour of yarn in simulating weaving process and using, but not evaluates the landing-gear design of yarn and fabric.Such as the domestic wear-resisting analyzer of LFY-109 Multifunctional yarn, its shortcoming is mainly unicity, can only by yarn and Sandpapering, can not frictional behaviour (when such as yarn is by weaving reed) in simulated production process, the frictional behaviour of yarn and other material (wood, rubber, metal, leather, fabric) etc. in taking process can not be simulated.Britain's stannum Lay institute (Shirley-SDL) Y027 wear resistance tester, is international thread friction instrument, and its shortcoming is essentially identical with above-mentioned instrument.The yarn abrasion tester of New Zealand wool research tissue (WRONZ), is adopt yarn and metal friction, it be mainly used to simulate yarn in weaving process by reed time frictional behaviour, purposes is more single.Only have patent Yarn rope wear resistance, knitted wool pilling, chenille depilating determinator (number of patent application: 200710129935.X, publication number: CN101266204A) adopt and change the appearances of wear of yarn during friction media seat such as cork rod, rubber stick, felt rod, draw point etc. make measured object and dielectric friction, simulation use.Obviously being also not for the pilling of yarn, and friction testing yarn radical is limited every time, result representativeness is poor, differ greatly.
There is various ways for Yarn filoplume measurement, favorably irradiate with light, test intensity and the change of one section of Yarn filoplume diffuse-reflectance light, the total amount of assessment Yarn filoplume and distribution;There is projection counting to survey yarn side and stretch out the filoplume radical of trunk length, evaluate the filoplume of yarn with the radical of certain length filoplume in unit length of yarn;There is electrostatic field make Yarn filoplume vertically and separate, thus facilitate the measurement that filoplume counts, but both not to the detection of filoplume after yarn use, be only limitted to again the measurement of fluffing, be not directed to the measurement of balling-up.Meanwhile, existing to thread friction or to yarn fluffing observation procedure, not only can not observe thread friction fluffing whole process, also without yarn is made simulation fabric lamellar yarn sample to observe the overall process of thread friction pilling.Therefore, more impossible grind with yarn obtain evaluate yarn pilling sample.
There are special method and an instrument for fabric pilling evaluation, but are not used to because of the restriction of yarn sheet sample preparation and directly measure yarn pilling performance.
A kind of objective evaluation device (number of patent application: 201110142608.4 of yarn pilling situation, publication number: CN202305763A), a kind of apparatus and method (number of patent application: 201110142609.9 grinding yarn pilling for yarn, publication number: CN202305764A) and pass in and out double, two yarn pilling evaluation methodology measured and device (number of patent application: 201110142607 online, publication number: CN202323120A) it is the patent of invention applied in the recent period of applicant, propose and solve the sample preparation of yarn sheet and the measurement of the pilling of abrasion front and back single thread.But the stable and simulation fabric construction feature that coiling yarn lamella is in friction does not propose a solution and concrete device.
Summary of the invention
The technical problem to be solved be to seek a kind of for for keep yarn stablizing that outer layer winds, stable, few mobile particularly in mill yarn process, even almost without the mill yarn of movement, to realize being wound on not only having been carved the restriction of polishing scratch jut rigidity in the mill yarn of pilling around yarn, but also gripped because the flexibility of high-polymer membrane collapses generation large area and be not moved and roll of mill yarn cylinder outer layer, make measurement result more stable.
In order to solve above-mentioned technical problem, principles of the invention is that the directivity first carving mill certain depth on the metal barrel mast surface of yarn cylinder carves polishing scratch, again thickness is flattened the quarter overlaying metal cylinder surface in polishing scratch less than or equal to the high-polymer membrane tensioning carving Wear track depth, form the surface texture carving polishing scratch compound of flexible high-polymer membrane and rigidity.Reach institute's winding yarns is stablized, effectively gripped with this, and polishing scratch can take into account the effect of simulation fabric construction and thicker polishing scratch of vertically carving can clamp yarn and prevents displacement and rolling thicker parallel quarter, make the pilling of yarn closer to actual fabric, can be not only used for the mill yarn sample preparation of yarn pilling, can be used for again the measurement of yarn pilling.
One concrete technical scheme of the present invention there is provided a kind of yarn pilling mill yarn cylinder carving polishing scratch press-in film, it is characterized in that: include yarn cylinder axle, the surface metal cylinder with polishing scratch at directional quarter is coaxially affixed with yarn cylinder axle, press-in high-polymer membrane in polishing scratch is carved in directivity, arranged on left and right sides in metal cylinder has to be easy to embed and grips the caulking groove around loose thread, tail end, and the arranged on left and right sides in metal cylinder further respectively has follows closely composition for the fixing loose thread around loose thread, tail end.
Preferably, described directivity carve polishing scratch be parallel quarter polishing scratch, orthogonal quarter polishing scratch or rhombus carve the one in polishing scratch.
Preferably, described parallel quarter, polishing scratch was divided into first parallel with described yarn cylinder axle polishing scratch at parallel quarter and vertical with described yarn cylinder axle, namely parallel around yarn axle with described, second parallel quarter polishing scratch.
Preferably, it is 20 μm~2mm that described directivity carves the degree of depth of polishing scratch, and the spacing that adjacent two directivity are carved between polishing scratch carves the degree of depth of polishing scratch at same yardstick with directivity, in order to rigidity, stably gripping are described around yarn.
Preferably, described high-polymer membrane is thickness less than or equal to described directivity carves a kind of or commercially available preservative film in the polyurethane film of Wear track depth, rubber membrane or polyethylene film.
Preferably, described caulking groove lays respectively on the left and right edges at two ends angle of described metal cylinder, the part respectively upper left that caulking groove described in left and right two ends is positioned on described metal cylinder cylinder is oblique and bottom right is oblique, and be acute angle along respective upper and lower oblique reciprocal caulking groove edge, in order to the described loose thread around yarn is broken in cutting.
Preferably, described nail on to add at described loose thread around loose thread end or tail end enclose around 1~3.
The preparation method that another technical scheme of the present invention there is provided a kind of above-mentioned yarn pilling mill yarn cylinder carving polishing scratch press-in film, it is characterised in that step is:
The first step, the post surface of metal cylinder carve grind directivity carve polishing scratch, again high-polymer membrane tensioning is flattened and is close to metal cylinder surface, rotate one week around metal cylinder with pressure roller, be pressed into and adhere in directivity polishing scratch at quarter, form the surface texture of flexible high-polymer membrane and the directivity polishing scratch compound at quarter of rigidity, or metal cylinder is heated, high-polymer membrane is coated with very thin binding agent before press-in, so that the directivity of high-polymer membrane and metal cylinder carves polishing scratch secure bond;
Second step, on the left and right edges at two ends angle of metal cylinder, open a caulking groove respectively, caulking groove is positioned at that the part respectively upper left of metal cylinder cylinder is oblique and bottom right is oblique, and be acute angle along the caulking groove edge that respective upper and lower oblique opposite direction is opened, in order to the loose thread around yarn is broken in cutting.
Another technical scheme of the present invention there is provided the application of a kind of above-mentioned yarn pilling mill yarn cylinder carving polishing scratch press-in film, it is characterized in that: in yarn pilling measurement apparatus, for realizing being wound on its outer remaining stable in the mill yarn process of pilling around yarn.
Compared with prior art, present invention have the advantage that
1, it is the mill yarn sample preparation for yam surface wildness balling-up, carve directive parallel, orthogonal, the rhombus of mill due to metal cylinder surface and carve the one in polishing scratch, when carving polishing scratch and being parallel to metal cylinder 2 axle and be thicker, the flexing of approximate fabric can be there is around yarn 7 in the projection and depressed area of carving polishing scratch, and reach to imitate the effect of fabric construction;Carve polishing scratch be parallel to around yarn 7 axle and thicker time, can be blocked by both sides in the depressed area carving polishing scratch around yarn 7, reach to be effectively prevented the effect of yarn rolling and movement.
2, it is the mill yarn sample preparation for yam surface pilling, the high-polymer membrane of worn-out surface is carved owing to being pasted on metal cylinder surface, its smooth surface is at platen pressure or is coated with very thin binding agent and is close to metal cylinder surface again under platen pressure effect and bonding with carving polishing scratch, film paste be stablize, be not easily stripped, bond effect good;And metal cylinder also can heat, make high-polymer membrane and quarter can shrink gripping between polishing scratch better and adhere to.
3, the surface texture carving polishing scratch compound of the high-polymer membrane with rigidity owing to forming flexibility on metal cylinder surface, make to be wound on and grind can be carved the restriction of polishing scratch jut rigidity in the mill yarn of pilling around yarn, be not moved because the flexibility of high polymer collapses generation large area gripping and roll again on yarn cylinder, make measurement result more stable.
4, have caulking groove at the edges at two ends angle, left and right of metal cylinder, and the edge of the metal cylinder end face of caulking groove is acute angle, therefore be convenient to break around the fixing of yarn and cutting.
Accompanying drawing explanation
Fig. 1 is cross section and the microcell structure for amplifying schematic diagram of the yarn pilling mill yarn cylinder carving polishing scratch press-in film;
Fig. 2 is the schematic perspective view of the yarn pilling mill yarn cylinder carving polishing scratch press-in film.
In figure:
1-yarn cylinder axle;2-metal cylinder;3-directivity carves polishing scratch;4-high-polymer membrane;A pair caulking groove of 5-;A pair loose thread nail of 6-;7-is around yarn
Detailed description of the invention
For making the present invention become apparent, hereby with preferred embodiment, and accompanying drawing is coordinated to be described in detail below.Should be understood that these embodiments are merely to illustrate the present invention rather than restriction the scope of the present invention.In addition, it is to be understood that after having read the content that the present invention lectures, the present invention can be made various changes or modifications by those skilled in the art, and these equivalent form of values fall within the application appended claims limited range equally.
As shown in Figure 1 to Figure 2, a kind of yarn pilling mill yarn cylinder carving polishing scratch press-in film provided by the invention, by the yarn cylinder axle 1 on the yarn cylinder pedestal being mountable to yarn pilling measurement apparatus and yarn cylinder axle 1 is coaxially affixed and the surface metal cylinder 2 with polishing scratch 3 at directional quarter, carve the high-polymer membrane 4 of press-in in polishing scratch 3 on metal cylinder 2 surface, open be easy in metal cylinder 2 left and right sides to embed grip around yarn 7 tail end caulking groove 5, can add around 1 ~ 3 circle that the fixing loose thread around yarn 7 tail end is followed closely 6 and formed.
Described directivity carve polishing scratch 3 be parallel quarter polishing scratch, orthogonal 3c carve the one in polishing scratch, rhombus 3d polishing scratch at quarter, it is that the spacing that 20 μm~2mm, adjacent two directivity are carved between polishing scratch 3 carves the degree of depth of polishing scratch 3 at same yardstick with directivity that directivity carves the degree of depth of polishing scratch 3, in order to rigidity, stably grip around yarn;Parallel quarter polishing scratch can be divided into first parallel with yarn cylinder axle 1 polishing scratch 3b at parallel quarter and vertical with yarn cylinder axle 1 namely parallel with around yarn 7 axle second parallel quarter polishing scratch 3a.
High-polymer membrane 4 is thickness less than or equal to a kind of or commercially available preservative film carved in the polyurethane film of Wear track depth, rubber membrane or polyethylene film.
Caulking groove 5 lays respectively on the left and right edges at two ends angle of metal cylinder 2, and from metal cylinder 2 cylinder, left end is that upper left is oblique, and right-hand member is that bottom right is oblique, and is acute angle along respective upper and lower oblique reciprocal caulking groove 5 edge, in order to the loose thread around yarn 7 is broken in cutting.
The preparation method that present invention also offers the yarn pilling mill yarn cylinder of a kind of above-mentioned polishing scratch press-in at quarter film, the steps include:
The first step, quarter grind metal cylinder.Outer surface in metal cylinder 2 carves grinding belt polishing scratch at directional quarter 3, wherein directivity is carved polishing scratch 3 and is referred to that 3c parallel, orthogonal, rhombus 3d carve the one in polishing scratch, the degree of depth of polishing scratch 3 was 20 μm~2mm, carved polishing scratch spacing and carve Wear track depth at same yardstick described quarter, in order to rigidity, stably grip around yarn 7;Described parallel it is divided into polishing scratch 3a and vertical with yarn cylinder axle 1 namely parallel with around yarn 7 axle polishing scratch 3b at parallel quarter at parallel with yarn cylinder axle 1 parallel quarter, it is ensured that around yarn 7 stablizing in outer layer winding and mill yarn process.Wherein, when carving polishing scratch and being parallel to metal cylinder 2 axle and be thicker, the flexing of approximate fabric can be there is around yarn 7 in the projection and depressed area of carving polishing scratch, and reach to imitate the effect of fabric construction;Carve polishing scratch be parallel to around yarn 7 axle and thicker time, can be blocked by both sides in the depressed area carving polishing scratch around yarn 7, reach to be effectively prevented the effect of yarn rolling and movement.
Second step, stickup high-polymer membrane.Thickness is flattened and is close to metal cylinder 2 surface less than or equal to high-polymer membrane 4 tensioning of a kind of or commercially available preservative film etc. carved in the polyurethane of Wear track depth, rubber, polyethylene film, rotate one week around metal cylinder 2 with pressure roller, be pressed into and adhere in polishing scratch 3 at described quarter, form the surface texture carving polishing scratch 3 compound of flexible high-polymer membrane 4 and rigidity;Described metal cylinder 2 also can heat, and described high-polymer membrane 4 also can be coated with very thin binding agent before press-in, so that polishing scratch 3 secure bond at quarter of high-polymer membrane 4 and metal cylinder 2.
3rd step, yarn cylinder are slotted.Carve polishing scratch 3 be pressed into film yarn pilling mill yarn cylinder metal cylinder 2 edges at two ends angle, left and right on, from metal cylinder 2 cylinder, left end is that upper left is oblique, and right-hand member is that bottom right is oblique, and be acute angle along caulking groove 5 edge that respective upper and lower oblique opposite direction is opened, in order to the loose thread around yarn 7 is broken in cutting.
Following specific embodiment 1 ~ 3 is the yarn to different fiber compositions and different line density, under different preparation conditions, obtains carving the yarn pilling mill yarn cylinder of polishing scratch press-in film.Wherein: different preparation conditions is primarily referred to as: be pasted on the kind of the metal cylinder 2 surface high-polymer membrane of a week 4 and grind at thickness, quarter at the metal cylinder 2 surface press mode carving polishing scratch direction and high-polymer membrane 4 of a week.
Embodiment 1
The preparation method adopting the present invention obtains that mill orthogonal direction is carved on surface, lateral depth and spacing are 2mm, longitudinal degree of depth and spacing be 40 μm carve polishing scratch and pressure roller press-in and coated with adhesive pastes the yarn cylinder of the polyurethane film that thickness is 500 μm.By the doublet cord of all woolen 2 × 8.2tex that yarn count is 16.4tex, with the tension winding of 3cN on this yarn cylinder surface, should collapse in flexible polyurethane film 4 with the surface texture carving polishing scratch 3 compound of rigidity and not only carved the restriction of polishing scratch 3 jut rigidity around yarn 7 natural stability, but also gripped because the flexibility of polyurethane film 4 collapses generation large area;Around the overlapping phenomenon of yarn 7 dislocation-free in whole solid matter winding.Whole edge around the friction of yarn 7 axis, around yarn 7 without any movement;Along the friction of metal cylinder 2 axis, around yarn 7 without apparent motion and rolling;Do the friction of the Li Sharu curvilinear path of both compounds, around yarn 7 without apparent motion and rolling.Have the vestige of the friction pilling significantly laterally produced because of protruding polishing scratch effect of carving around yarn 7, this, with parallel to broach polishing scratch relevant, illustrates to broach polishing scratch the flexing effect of yarn imitation fabric intertexture is effective.Around yarn 7 head end left loose thread nail on add around 3 circle and tail end right loose thread nail on add around 1 circle can effectively fix around yarn 7.The acute angle at caulking groove 5 edge also can cut the loose thread broken around yarn 7 quickly.
Embodiment 2
The preparation method adopting the present invention obtains that mill rhombus is carved on surface, the degree of depth and spacing are 1000 μm carve polishing scratch and pressure roller press-in and heat metal cylinder simultaneously, paste the yarn cylinder of the polyethylene film that thickness is 400 μm, by Pilus Caprae seu Ovis/viscose filament yarn composite yarn that yarn count is 10.2tex, with the tension winding of 7cN on this yarn cylinder surface, should collapse and in flexible polyethylene film 4 with the surface texture carving polishing scratch 3 compound of rigidity, make not only to have been carved around yarn 7 restriction of polishing scratch 3 jut rigidity around yarn 7 natural stability, but also grip because the flexibility of polyethylene film 4 collapses generation large area;Around the overlapping phenomenon of yarn 7 dislocation-free in whole solid matter winding.Whole edge around the friction of yarn 7 axis, around yarn 7 without any movement;Along the friction of metal cylinder 2 axis, around yarn 7 without apparent motion and rolling;Do the friction of the Li Sharu curvilinear path of both compounds, around yarn 7 without apparent motion and rolling.Have the horizontal vestige of the substantially thinner friction pilling produced because of protruding polishing scratch effect of carving around yarn 7, this is relevant with polishing scratch at thicker parallel quarter, illustrates to broach polishing scratch the flexing effect of yarn imitation fabric intertexture is effective.Around yarn 7 head end left loose thread nail on add around 3 circle and tail end right loose thread nail on add around 1 circle can effectively fix around yarn 7.The acute angle at caulking groove 5 edge also can cut the loose thread broken around yarn 7 quickly.
Embodiment 3
The preparation method adopting the present invention obtains that surface carves that mill is parallel with metal cylinder 2 rotation direction, the degree of depth and spacing are the polishing scratch at quarter of 20 μm, and with the yarn cylinder of the commercially available preservative film that pressure roller press-in thickness is 10 μm.By the full Cashmere Yarn Series that yarn count is 7.7tex, with the tension winding of 2cN on this yarn cylinder surface, should collapse and in flexible polyethylene film 4 with the surface texture carving polishing scratch 3 compound of rigidity, make not only to have been carved around yarn 7 restriction of polishing scratch 3 jut rigidity around yarn 7 natural stability, but also grip because the flexibility of preservative film 4 collapses generation large area;Around the overlapping phenomenon of yarn 7 dislocation-free in whole solid matter winding.Whole edge around the friction of yarn 7 axis, around yarn 7 without any movement;Along the friction of metal cylinder 2 axis, around yarn 7 without apparent motion and rolling;Do the friction of the Li Sharu curvilinear path of both compounds, around yarn 7 without apparent motion and rolling.Around the non-directional protruding horizontal vestige carving the friction pilling that polishing scratch effect produces of yarn 7, because being absent from polishing scratch at thicker parallel quarter.Around yarn 7 head end left loose thread nail on add around 3 circle and tail end right loose thread nail on add around 1 circle can effectively fix around yarn 7.The acute angle at caulking groove 5 edge also can cut the loose thread broken around yarn 7 quickly.
Claims (8)
1. the yarn pilling mill yarn cylinder carving polishing scratch press-in film, it is characterized in that: include yarn cylinder axle (1), the surface metal cylinder (2) with directional polishing scratch at quarter (3) is coaxially affixed with yarn cylinder axle (1), press-in high-polymer membrane (4) in polishing scratch (3) is carved in directivity, arranged on left and right sides in metal cylinder (2) has to be easy to embed and grips the caulking groove (5) around yarn (7) head, tail end, and the arranged on left and right sides in metal cylinder (2) further respectively has follows closely (6) for the fixing loose thread around yarn (7) head, tail end;
Described caulking groove (5) lays respectively on the left and right edges at two ends angle of described metal cylinder (2), the part respectively upper left that caulking groove (5) described in left and right two ends is positioned on described metal cylinder (2) cylinder is oblique and bottom right is oblique, and be acute angle along respective upper and lower oblique reciprocal caulking groove (5) edge, in order to the described loose thread around yarn (7) is broken in cutting.
2. a kind of yarn pilling mill yarn cylinder carving polishing scratch press-in film as claimed in claim 1, it is characterised in that: described directivity carve polishing scratch (3) for parallel quarter polishing scratch, orthogonal (3c) carves polishing scratch or rhombus (3d) is carved in polishing scratch one.
3. a kind of yarn pilling mill yarn cylinder carving polishing scratch press-in film as claimed in claim 2, it is characterized in that: described parallel quarter, polishing scratch was divided into parallel polishing scratch at the quarter (3b) of first parallel with described yarn cylinder axle (1) and vertical with described yarn cylinder axle (1), namely parallel around yarn (7) axle with described, the second parallel polishing scratch at quarter (3a).
4. a kind of yarn pilling mill yarn cylinder carving polishing scratch press-in film as claimed in claim 1 or 2, it is characterized in that: it is 20 μm~2mm that described directivity carves the degree of depth of polishing scratch (3), the spacing that adjacent two directivity are carved between polishing scratch (3) carves the degree of depth of polishing scratch (3) at same yardstick with directivity, in order to rigidity, stably gripping are described around yarn (7).
5. a kind of yarn pilling mill yarn cylinder carving polishing scratch press-in film as claimed in claim 1, it is characterised in that: described high-polymer membrane (4) carves a kind of or commercially available preservative film in the polyurethane film of polishing scratch (3) degree of depth, rubber membrane or polyethylene film for thickness less than or equal to described directivity.
6. a kind of yarn pilling mill yarn cylinder carving polishing scratch press-in film as claimed in claim 1, it is characterised in that: described nail at described loose thread around yarn (7) head end or tail end adds on (6) around 1~3 circle.
7. the preparation method of the yarn pilling mill yarn cylinder of polishing scratch press-in at a quarter film as claimed in claim 1, it is characterised in that step is:
The first step, the post surface of metal cylinder (2) carve grind directivity carve polishing scratch (3), again high-polymer membrane (4) tensioning is flattened and is close to metal cylinder (2) surface, rotate one week around metal cylinder (2) with pressure roller, be pressed into and adhere in directivity polishing scratch at quarter (3), form the surface texture of flexible high-polymer membrane (4) and directivity polishing scratch (3) compound at quarter of rigidity, or metal cylinder (2) is heated, high-polymer membrane (4) is coated with very thin binding agent before press-in, so that the directivity of high-polymer membrane (4) and metal cylinder (2) carves polishing scratch (3) secure bond;
Second step, on the left and right edges at two ends angle of metal cylinder (2), open a caulking groove (5) respectively, caulking groove (5) is positioned at that the part respectively upper left of metal cylinder (2) cylinder is oblique and bottom right is oblique, and be acute angle along caulking groove (5) edge that respective upper and lower oblique opposite direction is opened, in order to the loose thread around yarn (7) is broken in cutting.
8. the application of the yarn pilling mill yarn cylinder of polishing scratch press-in at a quarter film as claimed in claim 1, it is characterised in that: in yarn pilling measurement apparatus, for realizing being wound on its outer remaining stable in the mill yarn process of pilling around yarn (7).
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