CN103899954A - LED bulb lamp capable of achieving automatic assembly - Google Patents
LED bulb lamp capable of achieving automatic assembly Download PDFInfo
- Publication number
- CN103899954A CN103899954A CN201410088571.5A CN201410088571A CN103899954A CN 103899954 A CN103899954 A CN 103899954A CN 201410088571 A CN201410088571 A CN 201410088571A CN 103899954 A CN103899954 A CN 103899954A
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- Prior art keywords
- control circuit
- circuit board
- housing
- groove
- light source
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- 238000009434 installation Methods 0.000 claims abstract description 16
- 210000002435 tendon Anatomy 0.000 claims description 12
- 238000004020 luminiscence type Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000994 depressogenic effect Effects 0.000 description 13
- 238000010586 diagram Methods 0.000 description 7
- 239000011049 pearl Substances 0.000 description 3
- 230000009977 dual effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 1
- 238000001149 thermolysis Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
Abstract
The invention discloses an LED bulb lamp capable of achieving automatic assembly. The LED bulb lamp comprises a shell and a light-transmitting cover arranged at the upper end of the shell, wherein a light source installation base is arranged in the shell, a cavity is formed between the light source installation base and the shell, a control circuit board is arranged in the cavity, and the light source installation base is provided with a light emitting assembly electrically connected with the control circuit board. The LED bulb lamp is characterized in that the shell is provided with a limiting identification notch, and a first limiting mechanism used for installing the light source installation base and a second limiting mechanism used for fixing the control circuit board are arranged in the shell. The LED bulb lamp has the advantages that by means of the limiting identification notch formed in the shell, the first limiting mechanism arranged in the shell and used for installing the light source installation base and the second limiting mechanism arranged in the shell and used for fixing the control circuit board, assembly of the whole bulb has the locating standard, automatic feeding and automatic assembly can be achieved, manual participation is effectively reduced, production cost is reduced, and production quality is improved.
Description
Technical field
The present invention relates to a kind of LED bulb lamp, especially relate to a kind of LED bulb lamp of realizing automation assembling.
Background technology
Current known LED bulb lamp generally by standard lamp head (screw socket or bayonet socket), control circuit board, play housing, the light source board with LED electroluminescent lamp pearl, the diffuser of support, insulation and thermolysis and the power lead that lamp holder, control circuit board and light source board are electrically connected and inner lead composition.The housing of traditional LED bulb lamp, Automatic-feeding, without any spacing or guiding mechanism, therefore cannot be realized in its inside, the assembling of whole LED bulb lamp can only adopt artificial assembly line mode, cannot realize automation assembling, production efficiency is low, and production cost.
Summary of the invention
Technical problem to be solved by this invention is to provide the LED bulb lamp of the realized automation assembling that a kind of effective minimizing manually participates in, enhances productivity and reduce production costs.
The present invention solves the problems of the technologies described above adopted technical scheme:
A kind of LED bulb lamp of realizing automation assembling, comprise housing and the diffuser that is arranged on housing upper end, in described housing, be provided with light source mounting base, between described light source mounting base and described housing, form cavity, in described cavity, be provided with control circuit board, on described light source mounting base, be provided with the luminescence component with described control circuit board electric connection, on described housing, be provided with spacing identification breach, in described housing, be provided with the first position-limit mechanism for described light source mounting base is installed and the second position-limit mechanism for fixing described control circuit board.
The first described position-limit mechanism comprises the limited wall being arranged in housing, on described limited wall, be provided with spacing draw-in groove, described light source mounting base is a up big and down small round table-like housing, the bottom end opening of described round table-like housing and inner hollow, on the inwall of described round table-like housing, be provided with the convex tendon matching with described spacing draw-in groove, after having assembled, between the inwall of the outer wall of the limited wall described in the lower end of described round table-like housing is arranged on and described housing, described convex tendon embeds in described spacing draw-in groove, described light source mounting base integral installation is fixed.Light source mounting base carries out dual spacing fixed installation by limited wall and the spacing draw-in groove being arranged on limited wall respectively, and stable being fixed in housing of assurance light source mounting base, has improved the safe application performance of bulb.
The upper end of described spacing draw-in groove is v-notch.V-notch can be installed in spacing draw-in groove the convex tendon in light source mounting base swimmingly, assemble simple and convenient, convex tendon only need slowly enter into spacing draw-in groove along v-notch, can complete installation, issuable stuck risk while having avoided convex tendon directly to snap in spacing draw-in groove.
The second described position-limit mechanism comprises the draw-in groove and the limited block that are arranged on housing for fixing control circuit board side, described draw-in groove is arranged on the inner side of described limited wall, described limited block is arranged on the lower end inwall of described housing corresponding up and down with the position of described draw-in groove, the lower end inwall of described housing is provided with one section of circular arc wall that diameter is up big and down small, the lower end of described control circuit board is provided with the oblique sidewall matching with described circular arc wall, when assembling, manipulator drives control circuit board just to after described spacing identification breach, the sidewall of described control circuit board is inserted in draw-in groove, when described oblique sidewall enters into after described circular arc wall, described control circuit board has assembled, now the front end face of the lower end of described control circuit board is close to described limited block.By spacing identification breach to basic location of manipulator, draw-in groove and limited block are by spacing the position of control circuit board both sides fixing, coordinating of the oblique sidewall of the circular arc wall being provided with by housing lower end and control circuit board lower end, fix spacing the position of control circuit board lower end, and the up big and down small circular arc wall of diameter can snap in the lower end of control circuit board smoothly, assembles simple and convenient.
Described draw-in groove forms by being arranged on long limiting plate on described limited wall and the gap between short limiting plate, gap width between described long limiting plate and short limiting plate is greater than the width of the side of described control circuit board, and described limited block matches with the side width of described control circuit board to the horizontal spacing of described long limiting plate.Form draw-in groove by the gap between long limiting plate and short limiting plate, can first control circuit board be positioned, gap width between long limiting plate and short limiting plate is greater than the width of the side of control circuit board, make control circuit board can enter into smoothly draw-in groove, assemble simple and convenient, limited block matches to the horizontal spacing of short limiting plate and the side width of control circuit board, makes control circuit board after being located, and fixes by the gap coordinating.
Described spacing identification breach is relative with described spacing draw-in groove and establish, and described draw-in groove and limited block are 2, and 2 described draw-in grooves are symmetricly set on the both sides of described spacing draw-in groove, and the position of the limited block described in 2 is corresponding with the position of described draw-in groove.Be symmetrical arranged 2 draw-in grooves and 2 limited blocks, make the installation of control circuit board fixing more stable, improved the safe application performance of bulb.
In described inner walls, be provided with multiple barb type buckles, on the upper end outer wall of described light source mounting base, be provided with the buckle slot matching with described barb type buckle, described barb type buckle matches the upper end of described light source mounting base is fixed with described buckle slot.By being used in conjunction with of barb type buckle and buckle slot, the upper end of light source mounting base to be fixed, stable being fixed in housing of assurance light source mounting base, has improved the safe application performance of bulb.
The upper surface of described barb type buckle is provided with a first downward inclined-plane, is provided with the second inclined-plane matching with the first described inclined-plane on the upper end inwall of described draw-in groove, and after having assembled, the first described inclined-plane and the second described inclined-plane are close to.Being used in conjunction with of the first inclined-plane and the second inclined-plane makes barb type buckle can enter into smoothly buckle slot, assembles simple and convenient.
Described barb type buckle is 3, uniform being arranged in described inner walls of barb type buckle described in 3.It is firm that the barb type buckle of 3 uniform settings is stablized fixing of light source mounting base more.
Compared with prior art, the invention has the advantages that: by be arranged on the spacing identification breach on housing and be arranged in housing for the first position-limit mechanism of light source mounting base and the second position-limit mechanism for fixing control circuit board are installed, make the positioning datum that is equipped with of whole bulb, can realize automatic charging and assembling automatically, effectively reduce artificial participation, reduce production cost, improved the quality of production.
Accompanying drawing explanation
Fig. 1 is blast structural representation of the present invention;
Fig. 2 is the first sectional structure schematic diagram of the present invention;
Fig. 3 is the structure for amplifying schematic diagram at A place in Fig. 2;
Fig. 4 is the structure for amplifying schematic diagram at B place in Fig. 2;
Fig. 5 is the second sectional structure schematic diagram of the present invention;
Fig. 6 is the first perspective view of middle shell of the present invention;
Fig. 7 is the plan structure schematic diagram of middle shell of the present invention;
Fig. 8 is the sectional structure schematic diagram of middle shell of the present invention;
Fig. 9 is the structural representation that Fig. 3 removes housing;
Figure 10 is the perspective view of light source mounting base in the present invention;
Figure 11 is the main TV structure schematic diagram of light source board in the present invention;
Figure 12 is the rearview of Figure 11;
Figure 13 is the structural representation that the present invention removes housing and diffuser.
The specific embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
As shown in Fig. 1 to 13, a kind of LED bulb lamp of realizing automation assembling, comprise housing 1 and the diffuser 2 that is arranged on housing 1 upper end, in housing 1, be provided with light source mounting base 3, between light source mounting base 3 and housing 1, form cavity 11, in cavity 11, be provided with control circuit board 4, on light source mounting base 3, be provided with the luminescence component with control circuit board 4 electric connections, on housing 1, be provided with spacing identification breach 12, in housing 1, be provided with for the second position-limit mechanism 13 of fixing control circuit board 4 with for the first position-limit mechanism 14 of light source mounting base 3 is installed.
In this specific embodiment, the first position-limit mechanism 14 comprises the limited wall 15 being arranged in housing 1, on limited wall 15, be provided with spacing draw-in groove 151, light source mounting base 3 is a up big and down small round table-like housing, the bottom end opening of round table-like housing and inner hollow, on the inwall of round table-like housing, be provided with the convex tendon 31 matching with spacing draw-in groove 151, after having assembled, the lower end of round table-like housing is arranged between the outer wall of limited wall 15 and the inwall of housing 1, convex tendon 31 embeds in spacing draw-in groove 151, and 3 integral installations of light source mounting base are fixed.Light source mounting base 3 carries out dual spacing fixed installation by limited wall 15 and the spacing draw-in groove 151 being arranged on limited wall 15 respectively, and assurance light source mounting base 3 stable being fixed in housing 1, have improved the safe application performance of bulb.
In this specific embodiment, the upper end of spacing draw-in groove 151 is v-notch 1511.V-notch 1511 can be installed in spacing draw-in groove 151 convex tendon 31 in light source mounting base 3 swimmingly, assemble simple and convenient, 31 of convex tendons need slowly enter into spacing draw-in groove 151 along v-notch 1511, can complete installation, issuable stuck risk while having avoided convex tendon 31 directly to snap in spacing draw-in groove 151.
In this specific embodiment, the second position-limit mechanism 13 comprises the draw-in groove 131 and the limited block 132 that are arranged on housing 1 for fixing control circuit board 4 sides, draw-in groove 131 is arranged on the inner side of limited wall 15, limited block 132 is arranged on the lower end inwall of housing 1 corresponding up and down with the position of draw-in groove 131, the lower end inwall of housing 1 is provided with one section of circular arc wall 16 that diameter is up big and down small, the lower end of control circuit board 4 is provided with the oblique sidewall 41 matching with circular arc wall 16, when assembling, manipulator drives control circuit board 4 just to after spacing identification breach 12, the sidewall of control circuit board 4 is inserted in draw-in groove 131, when oblique sidewall 41 enters into after circular arc wall 16, control circuit board 4 has assembled, now the front end face of the lower end of control circuit board 4 is close to limited block 132.Give basic location of manipulator by spacing identification breach 12, draw-in groove 131 and limited block 132 are by spacing the position of control circuit board both sides fixing, both coordinate of the oblique sidewall 41 of the circular arc wall 16 being provided with by housing 1 lower end and control circuit board 4 lower ends, by spacing the fixing in position of control circuit board 4 lower ends, and the up big and down small circular arc wall 16 of diameter can snap in the lower end of control circuit board 4 smoothly, assembles simple and convenient.
In this specific embodiment, draw-in groove 131 is formed by the gap between the long limiting plate 1311 and the short limiting plate 1312 that are arranged on limited wall 15, gap width between long limiting plate 1311 and short limiting plate 1312 is greater than the width of the side of control circuit board 4, and limited block 132 matches to the horizontal spacing of short limiting plate 1311 and the side width of control circuit board 4.Form draw-in groove 131 by the gap between long limiting plate 1311 and short limiting plate 1312, can first control circuit board 4 be positioned, gap width between long limiting plate 1311 and short limiting plate 1312 is greater than the width of the side of control circuit board 4, make control circuit board 4 can enter into smoothly draw-in groove 131, assemble simple and convenient, limited block 132 matches to the horizontal spacing of short limiting plate 1311 and the side width of control circuit board 4, make control circuit board 4 after being located, fix by the gap coordinating.
In this specific embodiment, spacing identification breach 12 is relative with spacing draw-in groove 151 and establish, and draw-in groove 131 and limited block 132 are 2, and 2 draw-in grooves 131 are symmetricly set on the both sides of spacing draw-in groove 151, and the position of 2 limited blocks 132 is corresponding with the position of draw-in groove 131.Be symmetrical arranged 131 and 2 limited blocks 132 of 2 draw-in grooves, make the installation of control circuit board 4 fixing more stable, improved the safe application performance of bulb.
In this specific embodiment, on housing 1 inwall, be provided with multiple barb type buckles 17, on the upper end outer wall of light source mounting base 3, be provided with the buckle slot 32 matching with barb type buckle 17, barb type buckle 17 matches the upper end of light source mounting base 3 is fixed with buckle slot 32.By being used in conjunction with of barb type buckle 17 and buckle slot 32, the upper end of light source mounting base 3 to be fixed, assurance light source mounting base 3 stable being fixed in housing, have improved the safe application performance of bulb.
In this specific embodiment, the upper surface of barb type buckle 17 is provided with a first downward inclined-plane 171, on the upper end inwall of buckle slot 32, be provided with the second inclined-plane 321 matching with the first inclined-plane 171, after having assembled, the first inclined-plane 171 and the second inclined-plane 321 are close to.Being used in conjunction with of the first inclined-plane 171 and the second inclined-plane 321 makes barb type buckle 17 can enter into smoothly buckle slot 32, assembles simple and convenient.
In this specific embodiment, barb type buckle 17 is 3,3 uniform being arranged on housing 1 inwall of barb type buckle 17.It is firm that the barb type buckle 17 of 3 uniform settings is stablized fixing of light source mounting base 3 more.
In this specific embodiment, luminescence component is fixedly installed on the upper surface of light source mounting base 3, luminescence component comprises the light source board 5 matching with the upper surface of light source mounting base 3, light source board 5 sides are provided with multiple depressed parts 51, on light source mounting base 3, be provided with multiple upwardly extending elastic spacing stripper plates 33 that match with depressed part 51, in the time that depressed part 51 is withheld on the inwall of elastic spacing stripper plate 33, there is strain in elastic spacing stripper plate 33, depressed part 51 makes elastic spacing stripper plate 33 outwardly-bent, in the time that depressed part 51 is withheld on the inwall of elastic spacing stripper plate 33 completely, the madial wall of the inner bottom surface of depressed part 51 and elastic spacing stripper plate 33 is close to, elastic spacing stripper plate 33 is fixed the side compressing of light source board 5.
In this specific embodiment, the both sides of depressed part 51 are provided with and can, for the clamp groove 55 of manipulator clamping, when assembling, be arranged in clamp groove 55 light source board 5 is clamped by manipulator, be transported to the top of light source mounting base 3, light source board 5 is withheld on light source mounting base 3.Simple in structure, can realize automation assembling.
In this specific embodiment, clamp groove 55 is V-type groove, and manipulator clamping is in the bottom of V-type groove.V-type groove is easy to manipulator and clamps, and makes two opening of external wall of depressed part 51 gradually large simultaneously, is convenient to the smooth assembling of depressed part 51.
In this specific embodiment, the top of elastic spacing stripper plate 33 is provided with and makes depressed part 51 withhold smoothly the arc rounding 331 on light source mounting base.Arc rounding 331 reduces the frictional force of light source board 5 in the time withholding, and is convenient to the installation of light source board 5.
In this specific embodiment, depressed part 51 is 4,4 uniform sides that are arranged on light source board 5 of depressed part 51.4 depressed parts 51 make the installation of light source board 5 more stable.
In this specific embodiment, luminescence component also comprises the power input board 52 and the multiple LED lamp pearl 53 that are arranged on light source board 5, and power input board 52 is electrically connected with control circuit board 4, and multiple LED lamp pearls 53 are electrically connected with power input board 52.
In this specific embodiment, the upper end of control circuit board 4 is provided with the power supply output board 42 being electrically connected with power input board 52, on light source mounting base 3, be provided with the first through hole 34, on light source board 5, be provided with the second through hole 54, the first through hole 34 overlaps with the second through hole 54, power input board 52 parts cover in the second through hole 54, power supply output board 42 is successively through the first through hole 34 and the second through hole 54, the second through hole 54 is stretched out in the termination of power supply output board 42, and sidewall of power supply output board 42 and the inwall of power input board 52 are close to.Power supply output board 42 extends, the inwall of an one sidewall and power input board 52 is close to simultaneously, only need to just can be by power connection by simple welding, the product that both positive and negative polarity wrong or poor wire connection while having avoided assembling and making assembled such as cannot normally use at the problem.
Claims (9)
1. can realize the LED bulb lamp of automation assembling for one kind, comprise housing and the diffuser that is arranged on housing upper end, in described housing, be provided with light source mounting base, between described light source mounting base and described housing, form cavity, in described cavity, be provided with control circuit board, on described light source mounting base, be provided with the luminescence component with described control circuit board electric connection, it is characterized in that being provided with spacing identification breach on described housing, in described housing, be provided with the first position-limit mechanism for described light source mounting base is installed and the second position-limit mechanism for fixing described control circuit board.
2. a kind of LED bulb lamp of realizing automation assembling as claimed in claim 1, it is characterized in that the first described position-limit mechanism comprises the limited wall being arranged in housing, on described limited wall, be provided with spacing draw-in groove, described light source mounting base is a up big and down small round table-like housing, the bottom end opening of described round table-like housing and inner hollow, on the inwall of described round table-like housing, be provided with the convex tendon matching with described spacing draw-in groove, after having assembled, between the inwall of the outer wall of the limited wall described in the lower end of described round table-like housing is arranged on and described housing, described convex tendon embeds in described spacing draw-in groove, described light source mounting base integral installation is fixed.
3. a kind of LED bulb lamp of realizing automation assembling as claimed in claim 2, is characterized in that the upper end of described spacing draw-in groove is v-notch.
4. a kind of LED bulb lamp of realizing automation assembling as claimed in claim 2, it is characterized in that the second described position-limit mechanism comprises draw-in groove and the limited block for fixing control circuit board side, described draw-in groove is arranged on the inner side of described limited wall, described limited block is arranged on the lower end inwall of described housing corresponding up and down with the position of described draw-in groove, the lower end inwall of described housing is provided with one section of circular arc wall that diameter is up big and down small, the lower end of described control circuit board is provided with the oblique sidewall matching with described circular arc wall, when assembling, manipulator drives control circuit board just to after described spacing identification socket, the sidewall of described control circuit board is inserted in draw-in groove, when described oblique sidewall enters into after described circular arc wall, described control circuit board has assembled, now the front end face of the lower end of described control circuit board is close to described limited block.
5. a kind of LED bulb lamp of realizing automation assembling as claimed in claim 4, it is characterized in that described draw-in groove forms by being arranged on long limiting plate on described limited wall and the gap between short limiting plate, gap width between described long limiting plate and short limiting plate is greater than the width of the side of described control circuit board, and described limited block matches with the side width of described control circuit board to the horizontal spacing of described short limiting plate.
6. a kind of LED bulb lamp of realizing automation assembling as described in claim 4 or 5, it is characterized in that described spacing identification breach is relative with described spacing draw-in groove and establish, described draw-in groove and limited block are 2,2 described draw-in grooves are symmetricly set on the both sides of described spacing draw-in groove, and the position of the limited block described in 2 is corresponding with the position of described draw-in groove.
7. a kind of LED bulb lamp of realizing automation assembling as claimed in claim 1 or 2, it is characterized in that being provided with multiple barb type buckles in described inner walls, on the upper end outer wall of described light source mounting base, be provided with the buckle slot matching with described barb type buckle, described barb type buckle matches the upper end of described light source mounting base is fixed with described buckle slot.
8. a kind of LED bulb lamp of realizing automation assembling as claimed in claim 7, the upper surface that it is characterized in that described barb type buckle is provided with a first downward inclined-plane, on the upper end inwall of described buckle slot, be provided with the second inclined-plane matching with the first described inclined-plane, after having assembled, the first described inclined-plane and the second described inclined-plane are close to.
9. a kind of LED bulb lamp of realizing automation assembling as claimed in claim 7, is characterized in that described barb type buckle is 3, uniform being arranged in described inner walls of barb type buckle described in 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410088571.5A CN103899954B (en) | 2014-03-12 | 2014-03-12 | A kind of LEDbulb lamp realizing Automated assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410088571.5A CN103899954B (en) | 2014-03-12 | 2014-03-12 | A kind of LEDbulb lamp realizing Automated assembly |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103899954A true CN103899954A (en) | 2014-07-02 |
| CN103899954B CN103899954B (en) | 2015-09-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410088571.5A Expired - Fee Related CN103899954B (en) | 2014-03-12 | 2014-03-12 | A kind of LEDbulb lamp realizing Automated assembly |
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| CN (1) | CN103899954B (en) |
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2014
- 2014-03-12 CN CN201410088571.5A patent/CN103899954B/en not_active Expired - Fee Related
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| JPH09183391A (en) * | 1995-12-28 | 1997-07-15 | Honda Motor Co Ltd | Lamp for motorcycle |
| US20080165538A1 (en) * | 2003-03-31 | 2008-07-10 | Michael Callahan | Lighting systems and components thereof |
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| CN103899954B (en) | 2015-09-30 |
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