Summary of the invention
In order to overcome the above-mentioned shortcoming of prior art, the invention provides the comprehensive protecting method that a kind of oil and gas pipes disturbs for shape high voltage DC earthing pole.
The technical solution adopted for the present invention to solve the technical problems is: the comprehensive protecting method that a kind of oil and gas pipes disturbs for shape high voltage DC earthing pole, comprises the steps:
The first step, the anticorrosive coat integrity that improves:
(1) add intensity level anticorrosive coat for anticorrosion all the selecting of the buried pipeline straight length in shape high voltage DC earthing pole interference region;
(2) use viscoelastic body anti-corrosion material to carry out end part seal to the sealing of joint coating on pipeline, solder joint, the hot-bending bends link that anticorrosive coat breakage easily occurs such as anticorrosion;
(3) strengthening anticorrosive coat leak source detects:
Before descending pipelines into ditch, use electric spark leak detector to check anticorrosive coat by the leak detection voltage of 25kV comprehensively; After descending pipelines into ditch backfill is closely knit, by GB/T 21246-2007 " buried steel pipeline cathode protecting parameter method of measurement ", pipeline anticorrosion coating is carried out to leak source detection; Pipeline is gone into operation while examination, and pipeline anticorrosion coating is carried out to leak source reinspection;
(4), in all stages, as found anticorrosive coat breakage, repair in time by the related request of GB/T 23257-2009 " buried steel pipe polyethylene anticorrosive coating ";
Second step, insulating joint is set on main pipeline, pipeline is carried out to staged isolation:
(1) insulating joint is buried installation, on ground, mark is set, and the material of insulating joint and specification and main pipeline match;
(2) insulating joint installation place supporting insulating joint test pile and the Surge Protector of corresponding installation simultaneously;
The 3rd step, pipeline drainage protection:
(1) pipeline drainage protected-type is direct electric drainage protection, the banded zinc alloy anode of material selection;
(2) every place earthing bar flow point need be along pipe trench bottom one-sided or both sides lay one section of banded zinc alloy anode, and by test pile and pipeline communication;
The 4th step, pipeline cathode protection: setting up cathodic protection station near on the pipeline of shape high voltage DC earthing pole, utilize two-way pressure drainage equipment to carry out the cathodic protection of impressed current method to pipeline, abnormal pipe to soil potential fluctuation is rectified a deviation;
The 5th step, realize drainage protection effect monitoring by remote supervision system and corrosion coupon:
Remote supervision system comprises long-acting polarized probe, radio detection terminal and monitoring server management software; Every group of 6 test pieces of corrosion coupon, wherein 3 are connected with pipeline, make it equally with pipeline obtain cathodic protection; 3 are not connected with pipeline, make it not be subject to cathodic protection.
Compared with prior art, good effect of the present invention is: can disturb comprehensive and overall protection is provided shape high voltage DC earthing pole, with respect to conventional fountain technology, specific aim, protection effect and Security be all improved.
Embodiment
The comprehensive protecting method that oil and gas pipes disturbs for shape high voltage DC earthing pole, comprises the steps:
The first step, the anticorrosive coat integrity that improves:
(1) add intensity level anticorrosive coat (as adding three layers of PE of intensity level) for anticorrosion all the selecting of the buried pipeline straight length in shape high voltage DC earthing pole interference region.After anticorrosive coat thickness increases, the performance of its anti-mechanical shock, scuffing, wearing and tearing is all improved, and is conducive to reduce the breaking point forming after anticorrosive coat construction.
(2) use viscoelastic body anti-corrosion material to carry out end part seal to the sealing of joint coating on pipeline, solder joint, the hot-bending bends weak link that anticorrosive coat breakage easily occurs such as anticorrosion, concrete grammar is:
Be wound around a circle viscoelastic-body antiseptic adhesive tape (wide: 100~150mm, thick >=1.8mm) at shrink belt and overlapping part circumferential weld place, three layers of PE anticorrosive coat termination, and then be wound around a circle polypropylene sealing tape (width equates with viscoelastic-body antiseptic adhesive tape, thick >=1.1mm).
(3) strengthening anticorrosive coat leak source detects:
Before descending pipelines into ditch, should use electric spark leak detector to check anticorrosive coat by the leak detection voltage of 25kV comprehensively; After descending pipelines into ditch backfill is closely knit, should carry out leak source detection to pipeline anticorrosion coating by GB/T 21246-2007 " buried steel pipeline cathode protecting parameter method of measurement ", recommend adoption exchanges earth potential gradient method (ACVG); Pipeline is gone into operation while examination, and pipeline anticorrosion coating is carried out to leak source reinspection.
Exchange earth potential gradient method and adopt PCM and exchange epd detector (A cabinet frame), by measuring the variation that exchanges earth potential gradient in soil, search and targeted duct anticorrosive coat breaking point.The method is improving in Pearson (Pearson came) technical foundation, solve Pearson (Pearson came) and under particular surroundings, detected the difficult problem that weak effect, accuracy rate are not high, can analyze anticorrosive coat damaged condition by the attenuation trend of ACVG signal amplitude gradient, and carry out the location of accurate external anti-corrosion layer breaking point.
(4) in all stages, as find anticorrosive coat breakage, should repair in time by the related request of GB/T 23257-2009 " buried steel pipe polyethylene anticorrosive coating ", the final integrity that ensures anticorrosive coat, reduce stray electrical current in soil and enter the passage of pipeline, thereby on source, avoid the generation of DC stray current electricity harm.
Second step, duct segments isolation:
Insulating joint is set on main pipeline, and insulating joint setting principle is:
(1) centered by shape high voltage DC earthing pole, be arranged symmetrically with as far as possible.
(2) rely on field, existing station or monitoring valve chamber, facilitate operation maintenance.
(3) conveniently circuit cathodic protection station is set nearby, the pipeline of insulating joint both sides is carried out respectively to impressed current cathodic protection correction.
Can significantly shorten like this area of influence that shape high voltage DC earthing pole direct current disturbs, reduce the stray electrical current total amount of flow ipe, reduce pipeline potential fluctuation amplitude.Requirement is specifically set as follows:
(1) insulating joint is buried installation, and mark should be set on ground.The material of insulating joint and specification should match with main pipeline.
(2) insulating joint installation place needs corresponding install supporting insulating joint test pile and Surge Protector.Due to shape high voltage DC earthing pole disturb action time much larger than thunder and lightning and power frequency fault current strong curcent surge action time, the Equipotential connector that carries out type selecting based on conventional anti-lightning power frequency fault current strong curcent surge (8-20 μ S waveform) is no longer applicable.
(3) increase after insulating joint; on pipeline, form electric current and reserve channel end; before and after insulating joint mounting point, the pipeline section corrosion rate of about 100m significantly improves, and need to increase extra cathode protection measure (as used sacrificial anode to carry out " focus protection ").
(4) in the time that newly-increased insulating joint quantity reaches 4, shape high voltage DC earthing pole interference region can be divided into one section " having a strong impact on district " and two sections " influence of fluctuations district ", the most close shape high voltage DC earthing pole that wherein " has a strong impact on district ", " influence of fluctuations district " is in " having a strong impact on district " both sides.
The 3rd step, pipeline drainage protection:
(1) pipeline drainage protected-type is direct electric drainage protection, the banded zinc alloy anode of material selection (as given ZR-1 or the ZR-2 type of GB/T 21448-2008 " buried steel pipeline cathode protection technology specification ").
(2) every place earthing bar flow point need be laid along pipe trench two bottom sides the banded zinc alloy anode of certain length, and by test pile and pipeline communication.Banded zinc alloy anode length need guarantee that its earth resistance is less than 1 Ω, also can obtain by software modeling analog computation.
(3) position of earthing bar flow point can obtain by software modeling analog computation.Or the set-up mode that is spaced apart 500m that is spaced apart 200m, " influence of fluctuations district " drainage point of employing " having a strong impact on district " drainage point.
The 4th step, pipeline cathode protection:
Setting up cathodic protection station near on the pipeline of shape high voltage DC earthing pole, utilize two-way pressure drainage equipment to carry out the cathodic protection of impressed current method to pipeline, abnormal pipe to soil potential fluctuation is rectified a deviation: in the time of earth electrode negative electrode mode monopolar operation, being subject to anode near the pipeline of earth electrode disturbs, two-way forced electric drainage output cathode protective current, makes pipeline above earth potential to negative direction skew; In the time of earth electrode anode mode monopolar operation, be subject to negative electrode near the pipeline of earth electrode and disturb, two-way forced electric drainage is forced the stray electrical current in pipeline discharged to the earth by anode ground bed, makes pipeline above earth potential forward migration.Finally realize pipeline above earth potential within the acceptable scope of cathodic protection potential criterion.
(1) setting position of cathodic protection station need supply with in conjunction with external power, multiple factors such as equipment operation maintenance convenience, the selection of anode ground bed position, direct current grounding pole interference effect degree; preferentially choose, guarantee that it can effectively suppress that shape high voltage DC earthing pole disturbs, overall construction cost is low, operation management and safeguard convenient.
(2) many two-way pressure drainage equipments and multiple auxiliary anode groundbed can be set in single seat cathodic protection station.Optimum two-way pressure drainage equipment specification is chosen as output current DC 200V/100A.
(3) for Duo Zuo cathodic protection station, control centre need be set, realize data remote and control switching function far away by High-Speed RS-485 communication interface based on MODBUS rtu protocol.
The 5th step, drainage protection effect monitoring:
Drainage protection effect monitoring is realized by remote supervision system and corrosion coupon.
Remote supervision system is mainly made up of parts such as long-acting polarized probe, radio detection terminal (test pile with automatic current potential acquisition instrument or trigger type monitoring of stray current instrument) and monitoring server management softwares.
Every group of 6 test pieces of corrosion coupon, wherein 3 are connected with pipeline, make it equally with pipeline obtain cathodic protection; 3 are not connected with pipeline, make it not be subject to cathodic protection.
(1) in " having a strong impact on district ", radio detection terminal adopts the test pile with trigger type monitoring of stray current instrument, to be no more than the spacing of 500m, one place's radio detection terminal and long-acting polarized probe is set.
(2) in " influence of fluctuations district ", radio detection terminal adopts the test pile with automatic current potential acquisition instrument, and every place end points arranges one group of automatic current potential acquisition instrument, and every group comprises two, and spacing is 1km.
(3) insulating joint both sides, pipeline and direct current grounding pole closest approach, pipeline and the direct current grounding pole of newly-increased duct segments isolation are selected and are all needed to arrange corrosion coupon apart from 4km.
Working principle of the present invention is: comprise and improve anticorrosive coat integrity, duct segments isolation, pipeline drainage protection, pipeline cathode protection, the drainage protection effect monitoring technical measures of totally five aspects, wherein: in pipeline corrosion protection design, select and add intensity level anticorrosive coat, improve anticorrosive coat integrity, in minimizing soil, stray electrical current enters the passage of pipeline; Insulating joint is set up in trunk pipeline appropriate location, and pipeline is realized to staged isolation, reduces shape high voltage DC earthing pole interference effect scope and reduces interference strength; Pipeline, along wire routing metal earthing material (as: banded zinc alloy), is released to the shape high voltage DC earthing pole disturbance current that enters pipeline, realizes direct electric drainage protection; Set up cathodic protection station in trunk pipeline appropriate location, utilize two-way pressure drainage equipment to carry out the cathodic protection of impressed current method to pipeline, abnormal pipe to soil potential fluctuation is rectified a deviation; At pipeline disturbance region division along the line drainage protection effect monitoring equipment, realize the Real-Time Monitoring to drainage protection effect.
" improving anticorrosive coat integrity " of the present invention is the generation of avoiding the harm of DC stray current electricity from source; " duct segments isolation " will be conducive to reduce the quantity of drainage protection point, and reduces influencing each other between pipeline cathode protection system; " pipeline drainage protection " will be by arranging zinc alloy anode grounded system, utilize zinc alloy to form low-resistance channel over the ground and drain the stray electrical current that enters buried pipeline, reduce the corrosion of pipeline and alleviate potential anomalies fluctuation, owing to having taked " duct segments isolation " measure, " pipeline drainage protection " can not cause adverse effect to all the other pipeline sections simultaneously; " pipeline cathode protection " will utilize powerful two-way forced electric drainage to disturb and carry out protection potential pressure correction pipeline stray electrical current, the low-resistance channel over the ground that utilizes auxiliary anode groundbed to form is drained the stray electrical current that enters buried pipeline, reduce the corrosion risk of pipeline and alleviate potential anomalies fluctuation, owing to having taked " duct segments isolation " measure, " pipeline cathode protection " can not cause adverse effect to all the other pipeline sections simultaneously; " drainage protection effect monitoring " is to set up a set of shape high voltage DC earthing pole interference prevention effect evaluation system; find in time the deficiency of integrated protection technology in design and implementation; artificer can optimize and revise above-mentioned four protective measures accordingly, thereby ensures the long-term normal operation of pipeline.