CN103896564A - Low resistance ferrite material - Google Patents

Low resistance ferrite material Download PDF

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Publication number
CN103896564A
CN103896564A CN201210586951.2A CN201210586951A CN103896564A CN 103896564 A CN103896564 A CN 103896564A CN 201210586951 A CN201210586951 A CN 201210586951A CN 103896564 A CN103896564 A CN 103896564A
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Prior art keywords
low resistance
ferrite material
parts
mno
caco
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CN201210586951.2A
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Chinese (zh)
Inventor
蒋观忠
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TIANJIN HAOGAO MAGNETS CO Ltd
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TIANJIN HAOGAO MAGNETS CO Ltd
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Priority to CN201210586951.2A priority Critical patent/CN103896564A/en
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Abstract

The invention provides a low resistance ferrite material and a preparation method thereof. The low resistance ferrite material is prepared from the following components in parts by weight: 70.1-71.1 parts of Fe2O3, 20.9-21.9 parts of MnO, 7.5-8.5 parts of ZnO, 0.02-0.06 parts of V2O5, 0.001-0.004 part of H2S, 0.02-0.06 part of CaCO3, 0.02-0.06 part of Nb2O5, 0.5-1 part of poly vinyl alcohol, 0.02-0.06 part of a dispersing agent and 0.01-0.03 part of a defoaming agent. The preparation method comprises the following steps: weighing the components, presintering, and sanding for two hours; spraying into the low resistance ferrite material finished product by virtue of a spray tower while the temperature of an inlet is controlled to 430-510 DEG C and the temperature of an outlet is controlled to 100-180 DEG C. The low resistance ferrite material has the advantages that inductance of a magnetic core is greatly increased and power consumption is reduced.

Description

A kind of low resistance Ferrite Material
Technical field
The present invention relates to a kind of Ferrite Material, especially a kind of low resistance Ferrite Material.
Background technology
Ferrite Material (ferrite) is made up of the several oxide compound using ferric ion as main positive ion composition, and presents ferrimagnetism or anti-ferromagnetic material.
Ferrite Material is that one has ferromagnetic metal oxide.With regard to electrical characteristic, ferritic resistivity is more much bigger than metal, alloy magnetic material, and also has higher dielectric properties.Ferritic magnetic property has higher magnetic permeability while also showing high frequency.Thereby ferrite has become the broad-spectrum nonmetal magnetic material in high frequency light current field.Because the magnetic energy storing in ferrite unit volume is lower, full close also lower (conventionally only have pure iron 1/3～1/5) of the specific magnetising moment, thereby limited it in the low frequency forceful electric power of the magnetic energy density of having relatively high expectations and the application in high-power field.
Ferrite Material is a kind of nonmetal magnetic material, and it is for example, to be formed by ferric oxide and one or more other metal oxides (: nickel oxide, zinc oxide, manganese oxide, magnesium oxide, barium oxide, strontium oxide etc.) preparation sintering.Its relative magnetic permeability can be up to several thousand, and resistivity is 1011 times of metal, and eddy-current loss is little, is suitable for making high-frequency electromagnetic device.Ferrite has Hard Magnetic, soft magnetism, square magnetic, gyromagnet and pressure magnetic five classes.Be once called as ferrite or magnetic ferrites, its production process and outer appearnce be pottery seemingly, thereby also referred to as ferrite.Ferrite is the composite oxides of iron and other one or more suitable metallic element, and character belongs to semi-conductor, and usually used as magnetic medium application, between ferrite magnetic material and metal or alloy magneticsubstance, most important difference is electroconductibility.Conventionally the former resistivity is 102～108 Ω cm, and the latter only has 10-6～10-4 Ω cm.Wherein, to mainly contain MnZn system, NiZn system, MgZn be three major types to soft magnetic ferrite; If press application characteristic parametric classification, can be divided into power ferrite material, high frequency ferrite material, high resistivity material, very high frequency(VHF) soft magnetic ferrite (hexaplanar high frequency ferrite), high frequency high power ferrite material etc.
MnZn based ferrite has high initial permeability, higher saturation induction density, there is low loss at wireless intermediate frequency or low-frequency range, it is the best Ferrite Material of the following band limits magnetic property of 1 megahertz, conventional MnZn based ferrite initial permeability μ i=400-20000, saturation induction density Bs=400-530mT.The resistivity of MgZn series ferrite material is higher, is mainly used in the deflector coil magnetic core of making picture tube or typotron.
NiZn based ferrite frequency of utilization 100kHz～100MHz, the highest 300MHz that uses, this class permeability is lower, and resistivity is very high, is generally 105～107 Ω cm.Therefore, high-frequency vortex loss is little, is the excellent material of the above high band magnetic property of 1MHz, the magnetic permeability μ i=5-1500 of conventional NiZn based material, saturation induction density Bs=250-400mT.
In recent years, along with the application of Ferrite Material is more and more extensive, Ferrite Material has been applied to the manufacture of various inducers, transformer, wave filter and reactance coil, and as hyundai electronics message areas such as computer and peripheral equipment, business automation equipment, digital communication and artificial traffic equipment, internet, household electrical appliance, electromagnetic compatibility equipment, green illumination device, industrial automations, and automobile, aviation, military field.This has just had higher and has had more requirement targetedly the characteristic of Ferrite Material, therefore, needs according to actual needs, develops the Ferrite Material with special performance that more can adapt to modern science and technology needs.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of low resistance Ferrite Material.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A kind of low resistance Ferrite Material, by Fe 2o 3, MnO, ZnO, V 2o 5, H 2siO 3, CaCO 3and Nb 2o 5composition, by its parts by weight Fe 2o 370.1-71.1 part, MnO 20.9-21.9 part, ZnO7.5-8.5 part, V 2o 50.02-0.06 part, H 2siO 30.001-0.004 part, CaCO 30.02-0.06 part, Nb 2o 50.02-0.06 part.
Preferably, above-mentioned low resistance Ferrite Material, by its parts by weight Fe 2o 370.6 parts, 21.4 parts of MnO, 8.0 parts of ZnO, V 2o 50.05 part, H 2s iO 30.002 part, CaCO 30.04 part, Nb 2o 50.03 part.
The preparation method of above-mentioned low resistance Ferrite Material, concrete preparation process is as follows:
(1) take Fe by above-mentioned parts by weight 2o 370.1-71.1 part, MnO 20.9-21.9 part, ZnO7.5-8.5 part, V 2o 50.02-0.06 part, H 2siO 30.001-0.004 part, CaCO 30.02-0.06 part, Nb 2o 50.02-0.06 part, polyvinyl alcohol 0.5-1 part, dispersion agent (claiming again defloculating agent) 0.02-0.06 part, defoamer 0.01-0.03 part;
(2) by the Fe taking in step (1) 2o 3, MnO, ZnO carry out after batch mixing, in 970-1070 ℃ of preburning powdered material, adds V in sand grinding process 2o 5, H 2siO 3, CaCO 3and Nb 2o 5and polyvinyl alcohol, dispersion agent, defoamer, sand milling two hours;
(3) control inlet temperature 430-510 ℃, temperature out 100-180 ℃, is sprayed into finished product material through spray tower.
Preferably, the preparation method of above-mentioned low resistance Ferrite Material, in described step (2) in 1000 ℃ of preburning powdered materials.
Preferably, the preparation method of above-mentioned low resistance Ferrite Material, controls 460 ℃ of inlet temperatures, 150 ℃ of temperature outs in described step (3).
The invention has the beneficial effects as follows:
Above-mentioned low resistance Ferrite Material, by the specific consumption combination of each component, has improved magnetic core inductance value greatly, reduces power consumption, and resistance reduces, and can be used for the transmission of high ferro base station signal, in use can greatly improve the signal transmission performance of high ferro base station; Its preparation method is simple, is applicable to the needs that large-scale industrial is produced.
Embodiment
Below in conjunction with specific embodiment, technical scheme of the present invention is further described.
Embodiment 1
A kind of low resistance Ferrite Material, by Fe 2o 3, MnO, ZnO, V 2o 5, H 2siO 3, CaCO 3and Nb 2o 5composition, wherein Fe 2o 370.6kg, MnO 21.4kg, ZnO 8.0kg, V 2o 50.05kg, H 2siO 30.002kg, CaCO 30.04kg, Nb 2o 50.03kg.
The preparation method of above-mentioned low resistance Ferrite Material, concrete preparation process is as follows:
(1) take Fe 2o 370.6kg, MnO 21.4kg, ZnO 8.0kg, V 2o 50.05kg, H 2siO 30.002kg, CaCO 30.04kg, Nb 2o 50.03kg, polyvinyl alcohol 0.7kg, dispersion agent (claiming again defloculating agent, Yuncheng Yu Chuan Chemical Co., Ltd.) 0.05kg, defoamer (rising sun peak, Pests in Tianjin Binhai New Area Fine Chemical Works) 0.02kg;
(2) by the Fe taking in step (1) 2o 3, MnO, ZnO carry out after batch mixing, in 1000 ℃ of preburning powdered materials, adds V in sand grinding process 2o 5, H 2siO 3, CaCO 3and Nb 2o 5and polyvinyl alcohol, dispersion agent, defoamer, sand milling two hours;
(3) control 460 ℃ of inlet temperatures, 150 ℃ of temperature outs, are sprayed into finished product material through spray tower.
Embodiment 2
A kind of low resistance Ferrite Material, by Fe 2o 3, MnO, ZnO, V 2o 5, H 2siO 3, CaCO 3and Nb 2o 5composition, wherein Fe 2o 371.1kg, MnO 21.9kg, ZnO 7.5kg, V 2o 50.06kg, H 2siO 30.001kg, CaCO 30.06kg, Nb 2o 50.02kg.
The preparation method of above-mentioned low resistance Ferrite Material, concrete preparation process is as follows:
(1) take Fe 2o 371.1kg, MnO 21.9kg, ZnO 7.5kg, V 2o 50.06kg, H 2siO 30.001kg, CaCO 30.06kg, Nb 2o 50.02kg, polyvinyl alcohol 1kg, dispersion agent (claiming again defloculating agent, Yuncheng Yu Chuan Chemical Co., Ltd.) 0.02kg, defoamer (rising sun peak, Pests in Tianjin Binhai New Area Fine Chemical Works) 0.01kg;
(2) by the Fe taking in step (1) 2o 3, MnO, ZnO carry out after batch mixing, in 1070 ℃ of preburning powdered materials, adds V in sand grinding process 2o 5, H 2siO 3, CaCO 3and Nb 2o 5and polyvinyl alcohol, dispersion agent, defoamer, sand milling two hours;
(3) control 430 ℃ of inlet temperatures, 100 ℃ of temperature outs, are sprayed into finished product material through spray tower.
Embodiment 3
A kind of low resistance Ferrite Material, by Fe 2o 3, MnO, ZnO, V 2o 5, H 2siO 3, CaCO 3and Nb 2o 5composition, wherein Fe 2o 370.1kg, MnO 20.9kg, ZnO 8.5kg, V 2o 50.02kg, H 2siO 30.004kg, CaCO 30.02kg, Nb 2o 50.06kg.
The preparation method of above-mentioned low resistance Ferrite Material, concrete preparation process is as follows:
(1) take Fe 2o 370.1kg, MnO 20.9kg, ZnO 8.5kg, V 2o 50.02kg, H 2siO 30.004kg, CaCO 30.02kg, Nb 2o 50.06kg, polyvinyl alcohol 0.5kg, dispersion agent (claiming again defloculating agent, Yuncheng Yu Chuan Chemical Co., Ltd.) 0.06kg, defoamer (rising sun peak, Pests in Tianjin Binhai New Area Fine Chemical Works) 0.03kg;
(2) by the Fe taking in step (1) 2o 3, MnO, ZnO carry out after batch mixing, in 970 ℃ of preburning powdered materials, adds V in sand grinding process 2o 5, H 2siO 3, CaCO 3and Nb 2o 5and polyvinyl alcohol, dispersion agent, defoamer, sand milling two hours;
(3) control 510 ℃ of inlet temperatures, 180 ℃ of temperature outs, are sprayed into finished product material through spray tower.
Embodiment 4
A kind of low resistance Ferrite Material, by Fe 2o 3, MnO, ZnO, V 2o 5, H 2siO 3, CaCO 3and Nb 2o 5composition, wherein Fe 2o 370.7kg, MnO 21.2kg, ZnO 7.9kg, V 2o 50.04kg, H 2siO 30.002kg, CaCO 30.05kg, Nb 2o 50.03kg.
The preparation method of above-mentioned low resistance Ferrite Material, concrete preparation process is as follows:
(1) take Fe 2o 370.7kg, MnO 21.2kg, ZnO 7.9kg, V 2o 50.04kg, H 2siO 30.002kg, CaCO 30.05kg, Nb 2o 50.03kg, polyvinyl alcohol 0.8kg, dispersion agent (claiming again defloculating agent, Yuncheng Yu Chuan Chemical Co., Ltd.) 0.05kg, defoamer (rising sun peak, Pests in Tianjin Binhai New Area Fine Chemical Works) 0.02kg;
(2) by the Fe taking in step (1) 2o 3, MnO, ZnO carry out after batch mixing, in 1020 ℃ of preburning powdered materials, adds V in sand grinding process 2o 5, H 2siO 3, CaCO 3and Nb 2o 5and polyvinyl alcohol, dispersion agent, defoamer, sand milling two hours;
(3) control 480 ℃ of inlet temperatures, 160 ℃ of temperature outs, are sprayed into finished product material through spray tower.
The described component of one of embodiment 1-4 is commercially available prod; each amounts of components is increased or reduced according to same ratio, and the parts by weight relation of the each component of gained all belongs to protection scope of the present invention, wherein; dispersion agent and defoamer are this area generic noun, are specific product.
Performance test example:
Low resistance Ferrite Material described in tested object: embodiment 1.
(1) with LCR401 bridge test inductance coefficent AL, test condition 1KHz0.3v, recording inductance coefficent value is 5400nH/N 2
(2) by power consumption instrument electrically heated drying cabinet measurement of power consumption (Po) test condition:
16KHz 200mT N=15Ts V=83.1v
25KHz 200mT N=15Ts V=129.8v
Record power consumption number (100 ℃ time) for 16K Po:3.5W
25K Po:7W
(3) with resistance (R) testing instrument VoLtech AT3600 type test alternating current resistance (R)
Test condition 2KHz 1v
Recording resistance value is R:0.5 Ω
Above-mentioned detailed description of this kind of low resistance Ferrite Material being carried out with reference to embodiment; illustrative rather than determinate; can list several embodiment according to institute's limited range; therefore in the variation and the modification that do not depart under general plotting of the present invention, within should belonging to protection scope of the present invention.

Claims (5)

1. a low resistance Ferrite Material, is characterized in that: by Fe 2o 3, MnO, ZnO, V 2o 5, H 2siO 3, CaCO 3and Nb 2o 5composition, by its parts by weight Fe 2o 370.1-71.1 part, MnO 20.9-21.9 part, ZnO 7.5-8.5 part, V 2o 50.02-0.06 part, H 2siO 30.001-0.004 part, CaCO 30.02-0.06 part, Nb 2o 50.02-0.06 part.
2. low resistance Ferrite Material according to claim 1, is characterized in that: by its parts by weight Fe 2o 370.6 parts, 21.4 parts of MnO, 8.0 parts of ZnO, V 2o 50.05 part, H 2siO 30.002 part, CaCO 30.04 part, Nb 2o 50.03 part.
3. low resistance Ferrite Material according to claim 1 and 2, is characterized in that: obtained by following method:
(1) take Fe by above-mentioned parts by weight 2o 370.1-71.1 part, MnO 20.9-21.9 part, ZnO7.5-8.5 part, V 2o 50.02-0.06 part, H 2siO 30.001-0.004 part, CaCO 30.02-0.06 part, Nb 2o 50.02-0.06 part, polyvinyl alcohol 0.5-1 part, dispersion agent 0.02-0.06 part, defoamer 0.01-0.03 part;
(2) by the Fe taking in step (1) 2o 3, MnO, ZnO carry out after batch mixing, in 970-1070 ℃ of preburning powdered material, adds V in sand grinding process 2o 5, H 2siO 3, CaCO 3and Nb 2o 5and polyvinyl alcohol, dispersion agent, defoamer, sand milling two hours;
(3) control inlet temperature 430-510 ℃, temperature out 100-180 ℃, is sprayed into finished product material through spray tower.
4. low resistance Ferrite Material according to claim 3, is characterized in that: in described step (2) in 1000 ℃ of preburning powdered materials.
5. low resistance Ferrite Material according to claim 3, is characterized in that: in described step (3), control 460 ℃ of inlet temperatures, 150 ℃ of temperature outs.
CN201210586951.2A 2012-12-28 2012-12-28 Low resistance ferrite material Pending CN103896564A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106876080A (en) * 2016-03-08 2017-06-20 佛山市程显科技有限公司 A kind of increasing material manufacturing magnetic core material for adding Graphene

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106876080A (en) * 2016-03-08 2017-06-20 佛山市程显科技有限公司 A kind of increasing material manufacturing magnetic core material for adding Graphene

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Application publication date: 20140702