CN103882797B - A corrugated steel web composite box girder and its construction technology - Google Patents
A corrugated steel web composite box girder and its construction technology Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于箱梁施工技术领域,尤其是涉及一种波形钢腹板组合箱梁及其施工工艺。The invention belongs to the technical field of box girder construction, and in particular relates to a corrugated steel web composite box girder and a construction process thereof.
背景技术Background technique
组合结构桥梁恰当地将钢与混凝土两种不同材料结合起来,提高了结构的稳定性、强度及材料的使用效率。其中,波形钢腹板组合结构恰当地将钢、混凝土两种不同材料结合起来,波形钢腹板布置在上、下翼缘板之间,具体是采用厚度为10mm~20mm左右的波形钢腹板代替原有厚度为300mm~800mm左右的传统混凝土腹板,其中上、下翼缘板均为混凝土板,波形钢腹板和混凝土翼缘板组合形成一个整体结构共同承受荷载。在经济性能方面,波形钢腹板代替传统混凝土腹板,结构自重比传统混凝土箱梁减轻20%~30%,下部结构的工程量也相应减少,降低了工程造价;在结构受力方面,混凝土顶底板(也称上、下翼缘板)抗弯且波纹钢腹板抗剪,结构受力非常明确,波形钢腹板在纵向上具有褶皱效应,这种布置不仅提高了结构的稳定性、强度及材料使用效率,更充分发挥混凝土抗压、钢材抗拉的优点,同时也彻底解决了混凝土桥梁中腹板开裂等常见工程问题。Composite structure bridges properly combine two different materials, steel and concrete, to improve the stability, strength and efficiency of materials used in the structure. Among them, the corrugated steel web composite structure properly combines two different materials, steel and concrete, and the corrugated steel web is arranged between the upper and lower flange plates. Specifically, the corrugated steel web with a thickness of about 10mm to 20mm is used Instead of the traditional concrete web with a thickness of about 300mm to 800mm, the upper and lower flanges are both concrete slabs, and the corrugated steel web and concrete flange are combined to form an integral structure to bear the load together. In terms of economic performance, corrugated steel webs replace traditional concrete webs, the structural weight is 20% to 30% lighter than traditional concrete box girders, and the engineering volume of the substructure is also reduced accordingly, which reduces the project cost; The top and bottom plates (also known as upper and lower flange plates) are resistant to bending and the corrugated steel web is resistant to shearing. The structural force is very clear. The corrugated steel web has a wrinkle effect in the longitudinal direction. This arrangement not only improves the stability of the structure, Intensity and material utilization efficiency can give full play to the advantages of concrete in compression and steel in tension, and at the same time completely solve common engineering problems such as web cracking in concrete bridges.
正由于波形钢腹板组合结构具有上述优点,自从20世纪80年代末期法国建造了世界上第一座波形钢腹板PC组合箱梁桥后,该结构在世界各地广泛应用。法国、日本、中国等修建了大量的波形钢腹板组合箱梁桥,数量已超过100座,桥型涉及简支梁桥、连续梁桥、斜拉桥及悬索桥等。波形钢腹板组合箱梁桥也是世界范围内最具有竞争力的桥梁之一。然而,现有的波形钢腹板组合箱梁桥在设计和施工时仍存在一些不足之处:Because of the above-mentioned advantages of the corrugated steel web composite structure, since France built the world's first corrugated steel web PC composite box girder bridge in the late 1980s, this structure has been widely used all over the world. France, Japan, China, etc. have built a large number of corrugated steel web composite box girder bridges, the number has exceeded 100, and the bridge types include simply supported girder bridges, continuous girder bridges, cable-stayed bridges and suspension bridges. The corrugated steel web composite box girder bridge is also one of the most competitive bridges in the world. However, there are still some deficiencies in the design and construction of the existing corrugated steel web composite box girder bridge:
第一、在已建成的中等跨径波形钢腹板箱梁桥中,预应力体系多采用体内索与体外索混合使用的结构体系,其中体内索采用在梁端张拉锚固,全跨内通长布置,张拉空间有限,这样会导致预应力材料浪费,某些部位的压应力指标很容易超过规范容许值,对结构受力不利;而对于体外索,波形钢腹板组合箱梁桥普遍要求在箱内设置预应力体外索以平衡外荷载,这样就带来体外索的防腐问题和使用25年后需要更换的问题。First, in the medium-span corrugated steel web box girder bridges that have been built, the prestressed system mostly adopts a structural system in which internal cables and external cables are mixed. Long layout and limited tension space will lead to waste of prestressed materials, and the compressive stress index of some parts will easily exceed the allowable value of the code, which is unfavorable to the structural stress; for external cables, corrugated steel web composite box girder bridges are generally used It is required to set prestressed external cables in the box to balance the external load, which brings about the problem of anti-corrosion of the external cables and the problem that they need to be replaced after 25 years of use.
第二、现有一次施工成形的波形钢腹板组合箱梁,立模浇筑上、下翼缘混凝土后,会产生结构徐变过大等问题,结构反拱值也会有所增大。Second, for the corrugated steel web composite box girder formed in one construction, after pouring the upper and lower flange concrete in the vertical formwork, problems such as excessive structural creep will occur, and the structural anti-arch value will also increase.
因而,现如今缺少一种结构简单、受力合理且施工方便、使用效果好的波形钢腹板组合箱梁及其施工工艺,能有效解决现有混凝土箱梁存在的自重较大、张拉空间受限、后期维修成本较高、受力性能较差等问题。Therefore, there is a lack of a corrugated steel web composite box girder with simple structure, reasonable force, convenient construction, and good use effect and its construction technology, which can effectively solve the problems of large self-weight and tension space existing in existing concrete box girders. Limited, high maintenance costs in the later period, poor mechanical performance and other issues.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种结构简单、受力合理且施工方便、使用效果好的波形钢腹板组合箱梁。The technical problem to be solved by the present invention is to provide a corrugated steel web composite box girder with simple structure, reasonable stress, convenient construction and good use effect in view of the above-mentioned deficiencies in the prior art.
为解决上述技术问题,本发明采用的技术方案是:一种波形钢腹板组合箱梁,其特征在于:包括下翼缘板、位于下翼缘板上方的上翼缘板和两个对称支撑于下翼缘板与上翼缘板之间的波形钢腹板,所述上翼缘板和下翼缘板均沿所施工桥梁的纵桥向进行水平布设,所述下翼缘板为现浇混凝土板且其与上翼缘板之间通过两个所述波形钢腹板紧固连接为一体,所述波形钢腹板底部与下翼缘板之间通过下剪力连接件进行紧固连接;所述下翼缘板内布设有预应力体系,所述预应力体系位于两个所述波形钢腹板之间;所述预应力体系包括布设在下翼缘板中部的中部预应力结构和两个分别布设在下翼缘板左右两侧的侧部预应力结构,两个所述侧部预应力结构呈左右对称布设,所述中部预应力结构和两个所述侧部预应力结构布设在同一水平面上;所述侧部预应力结构包括一道或多道布设在下翼缘板内的第一通长预应力筋,多道所述第一通长预应力筋布设在同一水平面上;所述第一通长预应力筋由前至后贯穿下翼缘板且其处于下翼缘板内的长度为L,其中L为下翼缘板的纵桥向长度;所述第一通长预应力筋沿下翼缘板的长度方向进行布设;In order to solve the above technical problems, the technical solution adopted by the present invention is: a corrugated steel web composite box girder, characterized in that it includes a lower flange plate, an upper flange plate located above the lower flange plate and two symmetrical supports The corrugated steel web between the lower flange plate and the upper flange plate, the upper flange plate and the lower flange plate are arranged horizontally along the longitudinal direction of the bridge to be constructed, and the lower flange plate is The poured concrete slab and the upper flange plate are fastened and connected as a whole through two corrugated steel webs, and the bottom of the corrugated steel web is fastened with the lower flange plate through a lower shear connector connection; a prestressing system is arranged in the lower flange plate, and the prestressing system is located between two corrugated steel webs; the prestressing system includes a middle prestressing structure arranged in the middle of the lower flange plate and Two side prestressed structures are respectively arranged on the left and right sides of the lower flange plate, the two side prestressed structures are symmetrically arranged left and right, the middle prestressed structure and the two side prestressed structures are arranged on On the same level; the side prestressing structure includes one or more first full-length prestressing tendons arranged in the lower flange plate, and multiple first full-length prestressing tendons are arranged on the same level; the The length of the first full-length prestressed tendon running through the lower flange plate from front to back and inside the lower flange plate is L, where L is the longitudinal length of the lower flange plate; the first full-length prestressed tendon The ribs are arranged along the length direction of the lower flange plate;
所述中部预应力结构为第一预应力结构或第二预应力结构;The middle prestressed structure is the first prestressed structure or the second prestressed structure;
所述第一预应力结构包括多道第二预应力筋和多道第三预应力筋,多道所述第二预应力筋和多道所述第三预应力筋均布设在同一水平面上,所述第二预应力筋和第三预应力筋处于下翼缘板内的长度均为0.6L~0.7L;所述第二预应力筋和第三预应力筋均沿下翼缘板的长度方向进行布设;所述第二预应力筋的前端位于下翼缘板一侧端部且其后端埋设于下翼缘板内,所述第三预应力筋的后端位于下翼缘板另一侧端部且其前端埋设于下翼缘板内;所述第二预应力筋的前端为张拉端,所述第三预应力筋的后端为张拉端;The first prestressed structure includes a plurality of second prestressed tendons and a plurality of third prestressed tendons, and the plurality of second prestressed tendons and the plurality of third prestressed tendons are arranged on the same horizontal plane, The lengths of the second prestressed tendons and the third prestressed tendons in the lower flange plate are both 0.6L-0.7L; the second prestressed tendons and the third prestressed tendons are all along the length of the lower flange plate direction; the front end of the second prestressed tendon is located at the end of one side of the lower flange plate and its rear end is embedded in the lower flange plate, and the rear end of the third prestressed tendon is located at the other end of the lower flange plate One side end and its front end are embedded in the lower flange plate; the front end of the second prestressed tendon is a tension end, and the rear end of the third prestressed tendon is a tension end;
所述第二预应力结构包括多道第四预应力筋和多道第五预应力筋,多道所述第四预应力筋和多道所述第五预应力筋均布设在同一水平面上;所述下翼缘板由前端节段、后端节段和连接于所述前端节段与所述后端节段之间的中部节段连接而成,所述前端节段、所述中部节段和所述后端节段沿下翼缘板的长度方向由前至后进行布设;所述中部节段的长度L1=0.6L~0.7L,多道所述第四预应力筋和多道所述第五预应力筋均布设在所述中部节段内;所述第四预应力筋和第五预应力筋处于所述中部节段内的长度均为0.6L1~0.7L1;所述第四预应力筋和第五预应力筋均沿下翼缘板的长度方向进行布设;所述第四预应力筋的前端位于所述中部节段一侧端部且其后端埋设于所述中部节段内,所述第五预应力筋的后端位于所述中部节段另一侧端部且其前端埋设于所述中部节段内;所述第四预应力筋的前端为张拉端,所述第五预应力筋的后端为张拉端。The second prestressed structure includes multiple fourth prestressed tendons and multiple fifth prestressed tendons, and multiple fourth prestressed tendons and multiple fifth prestressed tendons are arranged on the same horizontal plane; The lower flange plate is formed by connecting a front end segment, a rear end segment and a middle segment connected between the front end segment and the rear end segment, the front end segment, the middle segment section and the rear end section are arranged from front to back along the length direction of the lower flange plate; The fifth prestressed tendons are all arranged in the middle section; the lengths of the fourth prestressed tendons and the fifth prestressed tendons in the middle section are both 0.6L1-0.7L1; The four prestressed tendons and the fifth prestressed tendons are arranged along the length direction of the lower flange plate; the front end of the fourth prestressed tendon is located at the end of one side of the middle segment and its rear end is embedded in the middle In the segment, the rear end of the fifth prestressed tendon is located at the other end of the middle segment and its front end is embedded in the middle segment; the front end of the fourth prestressed tendon is a tension end , the rear end of the fifth prestressed tendon is a tension end.
上述一种波形钢腹板组合箱梁,其特征是:所述下剪力连接件为第一剪力连接结构、第二剪力连接结构或第三剪力连接结构;The above-mentioned corrugated steel web composite box girder is characterized in that: the lower shear connector is a first shear connection structure, a second shear connection structure or a third shear connection structure;
所述第一剪力连接结构包括固定在波形钢腹板底部的下翼缘钢板和固定在下翼缘钢板底部的多根第一栓钉,多根所述第一栓钉均浇筑于下翼缘板内;所述下翼缘钢板为沿下翼缘板长度方向布设的水平钢板,多根所述第一栓钉均呈竖直向布设且其沿下翼缘板的长度方向由前至后分多排进行布设;所述下翼缘钢板与波形钢腹板之间以及第一栓钉与下翼缘钢板之间均以焊接方式进行固定连接;The first shear connection structure includes a lower flange steel plate fixed at the bottom of the corrugated steel web and a plurality of first studs fixed at the bottom of the lower flange steel plate, and the plurality of first studs are all poured on the lower flange In the plate; the lower flange steel plate is a horizontal steel plate arranged along the length direction of the lower flange plate, and a plurality of the first pegs are arranged vertically along the length direction of the lower flange plate from front to back Arranged in multiple rows; between the lower flange steel plate and the corrugated steel web and between the first peg and the lower flange steel plate are fixedly connected by welding;
所述第二剪力连接结构包括多道穿在波形钢腹板下部的第一横向连接件,多道所述第一横向连接件均位于同一水平面上且其均沿下翼缘板的宽度方向进行布设,多道所述第一横向连接件沿下翼缘板的长度方向由前至后进行布设,所述波形钢腹板下部对应开有多个分别供多道所述第一横向连接件穿过的第一通孔;所述波形钢腹板下部和多道所述第一横向连接件均浇筑于下翼缘板内;所述第一横向连接件为PBL连接件或钢筋,所述PBL连接件为长条形钢板且所述长条形钢板的中部由前至后开有多个孔洞;多道所述第一横向连接件的长度均与下翼缘板的宽度相同;The second shear connection structure includes a plurality of first transverse connectors passing through the lower part of the corrugated steel web, and the plurality of first transverse connectors are all located on the same horizontal plane and are all along the width direction of the lower flange plate For laying, a plurality of the first transverse connectors are arranged along the length direction of the lower flange plate from front to back, and the lower part of the corrugated steel web is correspondingly provided with a plurality of channels for the first transverse connectors respectively. The first through hole passing through; the lower part of the corrugated steel web and the multiple first transverse connectors are poured in the lower flange plate; the first transverse connectors are PBL connectors or steel bars, and the The PBL connector is an elongated steel plate, and the middle part of the elongated steel plate has a plurality of holes from front to back; the length of the multiple first transverse connectors is the same as the width of the lower flange plate;
所述第三剪力连接结构包括多个均布设在波形钢腹板左侧壁下部的左侧下剪力板和多个均布设在波形钢腹板右侧壁下部的右侧下剪力板,多个所述左侧下剪力板和多个所述右侧下剪力板均沿下翼缘板的长度方向由前至后进行布设,多个所述左侧下剪力板和多个所述右侧下剪力板均布设在同一水平面上,多个所述左侧下剪力板和多个所述右侧下剪力板呈交错布设;所述波形钢腹板下部、多个所述左侧下剪力板和多个所述右侧下剪力板均浇筑于下翼缘板内。The third shear connection structure includes a plurality of lower left shear plates arranged on the lower part of the left wall of the corrugated steel web and a plurality of lower right shear plates arranged on the lower part of the right wall of the corrugated steel web , a plurality of said left lower shear plates and a plurality of said right lower shear plates are arranged from front to back along the length direction of the lower flange plate, and a plurality of said left lower shear plates and a plurality of The two lower shear plates on the right side are arranged on the same horizontal plane, and the plurality of lower shear plates on the left side and the lower shear plates on the right side are arranged in a staggered manner; the lower part of the corrugated steel web, the plurality of The left lower shear plate and the plurality of right lower shear plates are poured in the lower flange plate.
上述一种波形钢腹板组合箱梁,其特征是:两个所述侧部预应力结构中所包括第一通长预应力筋的数量均为一道;The above-mentioned composite box girder with corrugated steel webs is characterized in that: the number of the first full-length prestressed tendons included in the two side prestressed structures is one;
所述第二预应力筋和所述第三预应力筋的数量均为两道,两道所述第二预应力筋分别位于两道所述第三预应力筋的左右两侧;The number of the second prestressed tendons and the third prestressed tendons are two, and the two second prestressed tendons are respectively located on the left and right sides of the two third prestressed tendons;
所述第四预应力筋和第五预应力筋的数量均为两道,两道所述第四预应力筋分别位于两道所述第五预应力筋的左右两侧。The number of the fourth prestressed tendons and the fifth prestressed tendons are both two, and the two fourth prestressed tendons are respectively located on the left and right sides of the two fifth prestressed tendons.
上述一种波形钢腹板组合箱梁,其特征是:所述波形钢腹板中布设左侧下剪力板的钢板节段为左侧剪力板布设段,所述波形钢腹板中布设所述右侧下剪力板的钢板节段为右侧剪力板布设段;所述左侧下剪力板为将所述左侧剪力板布设段下部向左弯折后形成的剪力板,所述右侧下剪力板为将所述右侧剪力板布设段下部向右弯折后形成的剪力板;所述左侧剪力板布设段为平直钢板一,所述右侧剪力板布设段为平直钢板二,所述平直钢板一与所述平直钢板二呈平行布设,每个所述平直钢板一与其前后两侧相邻的所述平直钢板二之间均通过平直钢板三进行连接,所述平直钢板一、所述平直钢板二和所述平直钢板三均为矩形钢板。The above-mentioned corrugated steel web composite box girder is characterized in that: the steel plate section where the left lower shear plate is arranged in the corrugated steel web is the left shear plate layout section, and the corrugated steel web is arranged The steel plate segment of the right lower shear plate is the right shear plate layout section; the left lower shear plate is the shear force formed by bending the lower part of the left shear plate layout section to the left plate, the right lower shear plate is a shear plate formed by bending the lower part of the right shear plate layout section to the right; the left shear plate layout section is a straight steel plate one, and the right The shear plate laying section is the second straight steel plate, the first straight steel plate and the second straight steel plate are arranged in parallel, and the distance between each straight steel plate one and the two adjacent straight steel plates on the front and rear sides The connection is performed through three straight steel plates, and the first straight steel plate, the second straight steel plate and the third straight steel plate are all rectangular steel plates.
上述一种波形钢腹板组合箱梁,其特征是:两个所述波形钢腹板均呈竖直向布设;所述波形钢腹板由多个结构和尺寸均相同的波纹钢腹板单元拼接而成,多个所述波纹钢腹板单元沿下翼缘板的长度方向由前至后进行布设,多个所述波纹钢腹板单元布设在同一平面上;所述波纹钢腹板单元由第一平直钢板、第二平直钢板、第三平直钢板和第四平直钢板拼接而成,所述第一平直钢板、所述第二平直钢板、所述第三平直钢板和所述第四平直钢板沿下翼缘板的长度方向由前至后进行布设;所述第一平直钢板和所述第三平直钢板呈平行布设,所述第二平直钢板和所述第四平直钢板呈对称布设;所述第一平直钢板、所述第二平直钢板、所述第三平直钢板和所述第四平直钢板均为方形板,所述第一平直钢板和所述第三平直钢板的结构和尺寸均相同,所述第二平直钢板和所述第四平直钢板的结构和尺寸均相同。The above-mentioned corrugated steel web combined box girder is characterized in that: the two corrugated steel webs are arranged vertically; the corrugated steel web is composed of a plurality of corrugated steel web units with the same structure and size Spliced together, a plurality of corrugated steel web units are arranged from front to back along the length direction of the lower flange plate, and a plurality of said corrugated steel web units are arranged on the same plane; said corrugated steel web units Spliced by the first straight steel plate, the second straight steel plate, the third straight steel plate and the fourth straight steel plate, the first straight steel plate, the second straight steel plate, the third straight steel plate The steel plate and the fourth straight steel plate are arranged from front to back along the length direction of the lower flange plate; the first straight steel plate and the third straight steel plate are arranged in parallel, and the second straight steel plate and the fourth straight steel plate are arranged symmetrically; the first straight steel plate, the second straight steel plate, the third straight steel plate and the fourth straight steel plate are all square plates, and the The first flat steel plate and the third flat steel plate have the same structure and size, and the second flat steel plate and the fourth straight steel plate have the same structure and size.
上述一种波形钢腹板组合箱梁,其特征是:所述第二剪力连接结构还包括两道均布设在波形钢腹板底部的下纵向连接件,两道所述下纵向连接件分别固定在波形钢腹板底部左右两侧;两道所述下纵向连接件均沿下翼缘板的长度方向进行布设,两道所述下纵向连接件的长度均与下翼缘板的长度相同;所述下纵向连接件为PBL连接件或钢筋;The above-mentioned corrugated steel web composite box girder is characterized in that: the second shear connection structure also includes two lower longitudinal connectors arranged at the bottom of the corrugated steel web, and the two lower longitudinal connectors are respectively Fixed on the left and right sides of the bottom of the corrugated steel web; the two lower longitudinal connectors are arranged along the length direction of the lower flange plate, and the length of the two lower longitudinal connectors is the same as the length of the lower flange plate ; The lower longitudinal connector is a PBL connector or a steel bar;
所述第三剪力连接结构还包括多道均穿在波形钢腹板下部的第二横向连接件,多道所述第二横向连接件均位于同一水平面上且其均沿下翼缘板的宽度方向进行布设,多个所述左侧下剪力板和多个所述右侧下剪力板均位于多道所述第二横向连接件下方;多道所述第二横向连接件沿下翼缘板的长度方向由前至后进行布设,多道所述第二横向连接件的长度均与下翼缘板的宽度相同,所述波形钢腹板下部对应开有多个分别供多道所述第二横向连接件穿过的第二通孔。The third shear connection structure also includes a plurality of second transverse connectors passing through the lower part of the corrugated steel web, and the plurality of second transverse connectors are all located on the same horizontal plane and are all along the lower flange plate. Laying in the width direction, a plurality of the left lower shear plates and a plurality of the right lower shear plates are located under the plurality of second transverse connectors; the plurality of second transverse connectors are arranged along the lower The length direction of the flange plate is arranged from front to back, the length of the multiple second transverse connectors is the same as the width of the lower flange plate, and the lower part of the corrugated steel web is correspondingly provided with multiple channels for multiple channels respectively. A second through hole through which the second transverse connecting member passes.
上述一种波形钢腹板组合箱梁,其特征是:所述上翼缘板为现浇混凝土板,所述波形钢腹板顶部与上翼缘板之间通过上剪力连接件进行紧固连接;The above-mentioned corrugated steel web composite box girder is characterized in that: the upper flange plate is a cast-in-situ concrete slab, and the top of the corrugated steel web and the upper flange plate are fastened by upper shear connectors connect;
所述上剪力连接件为第四剪力连接结构、第五剪力连接结构或第六剪力连接结构;The upper shear connector is the fourth shear connector, the fifth shear connector or the sixth shear connector;
所述第四剪力连接结构包括固定在波形钢腹板顶部的上翼缘钢板和多根均固定在所述上翼缘钢板顶部的第二栓钉,多根所述第二栓钉均浇筑于上翼缘板内;所述上翼缘钢板为沿下翼缘板长度方向布设的水平钢板,多根所述第二栓钉均呈竖直向布设且其沿下翼缘板的长度方向由前至后分多排进行布设;所述上翼缘钢板与波形钢腹板之间以及所述第二栓钉与上翼缘钢板之间均以焊接方式进行固定连接;The fourth shear connection structure includes an upper flange steel plate fixed on the top of the corrugated steel web and a plurality of second studs fixed on the top of the upper flange steel plate, and the plurality of second studs are all cast In the upper flange plate; the upper flange steel plate is a horizontal steel plate arranged along the length direction of the lower flange plate, and a plurality of the second pegs are arranged vertically along the length direction of the lower flange plate It is arranged in multiple rows from front to back; the upper flange steel plate and the corrugated steel web and the second peg and the upper flange steel plate are fixedly connected by welding;
所述第五剪力连接结构包括多道穿在波形钢腹板上部的第三横向连接件,多道所述第三横向连接件均位于同一水平面上且其均沿上翼缘板的宽度方向进行布设,多道所述第三横向连接件沿上翼缘板的长度方向由前至后进行布设,所述波形钢腹板上部对应开有多个分别供多道所述第三横向连接件穿过的第三通孔;所述波形钢腹板上部和多道所述第三横向连接件均浇筑于上翼缘板内;所述第三横向连接件为PBL连接件或钢筋;多道所述第三横向连接件的长度均与上翼缘板的宽度相同;The fifth shear connection structure includes a plurality of third transverse connectors passing through the upper part of the corrugated steel web, and the plurality of third transverse connectors are all located on the same horizontal plane and are all along the width direction of the upper flange plate For laying, the multiple third transverse connectors are arranged along the length direction of the upper flange plate from front to back, and the upper part of the corrugated steel web is correspondingly provided with a plurality of third transverse connectors for multiple channels respectively. The third through hole passing through; the upper part of the corrugated steel web and the multiple third transverse connectors are poured in the upper flange plate; the third transverse connectors are PBL connectors or steel bars; multiple The length of the third transverse connector is the same as the width of the upper flange plate;
所述第六剪力连接结构包括多个均布设在波形钢腹板左侧壁上部的左侧上剪力板和多个均布设在波形钢腹板右侧壁上部的右侧上剪力板,多个所述左侧上剪力板和多个所述右侧上剪力板均沿上翼缘板的长度方向由前至后进行布设,多个所述左侧上剪力板和多个所述右侧上剪力板均布设在同一水平面上,多个所述左侧上剪力板和多个所述右侧上剪力板呈交错布设;所述波形钢腹板上部、多个所述左侧上剪力板和多个所述右侧上剪力板均浇筑于上翼缘板内;The sixth shear connection structure includes a plurality of upper left shear plates arranged on the upper part of the left wall of the corrugated steel web and a plurality of upper right shear plates arranged on the upper part of the right wall of the corrugated steel web , a plurality of left upper shear plates and a plurality of right upper shear plates are arranged from front to back along the length direction of the upper flange plate, and a plurality of left upper shear plates and a plurality of The upper shear plates on the right side are arranged on the same horizontal plane, and the upper shear plates on the left side and the upper shear plates on the right side are arranged in a staggered manner; One of the left upper shear plates and a plurality of the right upper shear plates are poured in the upper flange plate;
多个所述左侧上剪力板和多个所述右侧上剪力板的结构和尺寸均相同且均为方形板;多个所述左侧上剪力板的数量与多个所述左侧下剪力板的数量相同,多个所述左侧上剪力板分别位于多个所述左侧下剪力板上方,所述左侧上剪力板和左侧下剪力板的结构和尺寸均相同;多个所述右侧上剪力板的数量与多个所述右侧下剪力板的数量相同,多个所述右侧上剪力板分别位于多个所述右侧下剪力板上方,所述右侧上剪力板和所述右侧下剪力板的结构和尺寸均相同。The structure and size of the plurality of left upper shear plates and the plurality of said right upper shear plates are the same and are all square plates; the number of the plurality of left upper shear plates is the same as the plurality of said The number of left lower shear plates is the same, and a plurality of said left upper shear plates are respectively located above a plurality of said left lower shear plates, and said left upper shear plates and left lower shear plates The structure and size are the same; the number of the plurality of right upper shear plates is the same as the number of the plurality of right lower shear plates, and the plurality of right upper shear plates are respectively located in the plurality of right upper shear plates. Above the lower side shear plate, the structure and size of the right upper shear plate and the right lower shear plate are the same.
同时,本发明还公开了一种方法步骤简单、设计合理且实现方便、施工效果好的波纹钢腹板组合箱梁施工工艺,其特征在于该工艺包括以下步骤:At the same time, the present invention also discloses a construction process of corrugated steel web composite box girder with simple steps, reasonable design, convenient implementation and good construction effect, which is characterized in that the process includes the following steps:
步骤一、预应力体系与波形钢腹板布设安装:对需施工下翼缘板内的所述预应力体系进行布设,并在需施工下翼缘板上方安装两个所述波形钢腹板;Step 1. Laying and installation of the prestressing system and corrugated steel web: lay out the prestressing system in the lower flange to be constructed, and install two corrugated steel webs above the lower flange to be constructed;
当所述中部预应力结构为所述第一预应力结构时,所述下翼缘板由第一翼缘板节段和第二翼缘板节段连接而成,所述第一翼缘板节段和所述第二翼缘板节段布设在同一水平面上且二者的宽度均与下翼缘板的宽度相同,所述第一翼缘板节段的纵向长度为0.6L~0.7L;所述第一翼缘板节段为下翼缘板的前部节段或下翼缘板的后部节段;当所述第一翼缘板节段为下翼缘板的前部节段时,所述第二预应力筋为第一次张拉钢筋束,所述第三预应力筋为第二次张拉钢筋束;当所述第一翼缘板节段为下翼缘板的后部节段时,所述第三预应力筋为第一次张拉钢筋束,所述第二预应力筋为第二次张拉钢筋束;When the middle prestressed structure is the first prestressed structure, the lower flange plate is formed by connecting a first flange plate segment and a second flange plate segment, and the first flange plate The segment and the second flange plate segment are arranged on the same horizontal plane and both have the same width as the lower flange plate, and the longitudinal length of the first flange plate segment is 0.6L-0.7L ; the first flange plate segment is the front segment of the lower flange plate or the rear segment of the lower flange plate; when the first flange plate segment is the front segment of the lower flange plate section, the second prestressed tendon is the first tension tendon, and the third prestressed tendon is the second tension tendon; when the first flange plate segment is the lower flange plate During the rear section of the , the third prestressed tendon is the first tensioned tendon, and the second prestressed tendon is the second tensioned tendon;
步骤二、下翼缘板施工:对下翼缘板进行施工,过程如下:Step 2. Construction of the lower flange plate: construction of the lower flange plate, the process is as follows:
步骤201、下翼缘板部分节段中部混凝土浇筑及第一次预应力张拉:Step 201, pouring concrete in the middle of some segments of the lower flange plate and stretching the first prestress:
当所述中部预应力结构为所述第一预应力结构时,对所述第一翼缘板节段中部的混凝土进行浇筑施工,并对所述第一翼缘板节段中部所布设的多道所述第一次张拉钢筋束同步进行张拉;所述第一翼缘板节段中部的混凝土浇筑完成后,多道所述第二次张拉钢筋束的内端均埋设于所述第一翼缘板节段内;其中,对所述第一翼缘板节段内的所述第一次张拉钢筋束进行张拉时,采用单端张拉方式进行张拉;When the prestressed structure in the middle is the first prestressed structure, the concrete in the middle of the first flange plate segment is poured, and the multiple structures laid in the middle of the first flange plate segment The first stretching tendons are stretched synchronously; after the concrete pouring in the middle of the first flange plate segment is completed, the inner ends of the second stretching tendons are all buried in the In the first flange plate segment; wherein, when stretching the first tensioned tendons in the first flange plate segment, the single-end tensioning method is used for tensioning;
当所述中部预应力结构为所述第二预应力结构时,先对所述中部节段中部的混凝土进行浇筑施工,并对所述中部节段中部所布设的多道所述第四预应力筋和多道所述第五预应力筋同步进行张拉;所述中部节段中部的混凝土浇筑完成后,所述第四预应力筋的内端和第五预应力筋的内端均埋设于所述中部节段内;其中,对第四预应力筋和第五预应力筋进行张拉时,均采用单端张拉方式进行张拉;When the middle prestressed structure is the second prestressed structure, the concrete in the middle of the middle section is poured first, and the multiple channels of the fourth prestress laid in the middle of the middle section The tendons and the fifth prestressed tendons are stretched synchronously; after the concrete pouring in the middle of the middle section is completed, the inner ends of the fourth prestressed tendons and the fifth prestressed tendons are buried in the In the middle section; wherein, when the fourth prestressed tendon and the fifth prestressed tendon are stretched, they are stretched in a single-ended tensioning manner;
步骤202、下翼缘板剩余部分混凝土浇筑及第二次预应力张拉:Step 202, pouring concrete for the remaining part of the lower flange plate and stretching the second prestress:
当所述中部预应力结构为所述第一预应力结构时,对下翼缘板剩余部分的混凝土进行浇筑,并对所述第二翼缘板节段内的多道所述第二次张拉钢筋束和两个所述侧部预应力结构中的所有第一通长预应力筋同步进行张拉;其中,对所述第一翼缘板节段内的所述第二次张拉钢筋束进行张拉时,采用单端张拉方式进行张拉;对第一通长预应力筋进行张拉时,采用两端对称同时张拉的方式进行张拉;When the middle prestressed structure is the first prestressed structure, the concrete of the remaining part of the lower flange plate is poured, and the multiple channels of the second tension in the second flange plate segment are Pulling tendons and all first full-length prestressing tendons in the two side prestressing structures are simultaneously tensioned; wherein, the second tensioning reinforcement in the first flange plate segment When stretching the beam, use the single-end tensioning method; when stretching the first full-length prestressed tendon, use the symmetrical and simultaneous tensioning method at both ends;
当所述中部预应力结构为所述第二预应力结构时,对下翼缘板剩余部分的混凝土进行浇筑,并对两个所述侧部预应力结构中的所有第一通长预应力筋同步进行张拉;其中,对第一通长预应力筋进行张拉时,采用两端对称同时张拉的方式进行张拉;When the middle prestressed structure is the second prestressed structure, the concrete of the remaining part of the lower flange plate is poured, and all the first full-length prestressed tendons in the two side prestressed structures Stretching is carried out synchronously; wherein, when stretching the first through-length prestressed tendon, the stretching is carried out in a manner of symmetrical simultaneous stretching at both ends;
步骤二中对下翼缘板进行施工之前、对下翼缘板进行施工过程中或待下翼缘板施工完成后,在安装完成的两个所述波形钢腹板施工上翼缘板。In step 2, before the construction of the lower flange plate, during the construction of the lower flange plate or after the construction of the lower flange plate is completed, the upper flange plate is constructed on the two corrugated steel webs that have been installed.
上述工艺,其特征是:步骤一中所述上翼缘板为现浇混凝土板,所述波形钢腹板顶部与上翼缘板之间通过上剪力连接件进行紧固连接;步骤202中对下翼缘板剩余部分的混凝土进行浇筑过程中,同步对所述上翼缘板进行浇筑施工;步骤一中对波形钢腹板进行安装之前,还需在所安装波形钢腹板底部安装所述下剪力连接件。The above-mentioned process is characterized in that: the upper flange plate described in step 1 is a cast-in-situ concrete slab, and the top of the corrugated steel web and the upper flange plate are fastened and connected by an upper shear connector; in step 202 During the pouring process of the remaining part of the lower flange plate, the upper flange plate is simultaneously poured; before the corrugated steel web is installed in step 1, the corrugated steel web needs to be installed at the bottom of the installed corrugated steel web. The following shear connectors are described.
上述工艺,其特征是:步骤一中当所述第一翼缘板节段为下翼缘板的前部节段时,所述第一翼缘板节段的长度不大于第二最短预应力筋的长度,所述第二最短预应力筋为多道所述第二预应力筋中长度最短的第二预应力筋;当所述第一翼缘板节段为下翼缘板的后部节段时,所述第一翼缘板节段的长度不大于第三最短预应力筋的长度,所述第三最短预应力筋为多道所述第三预应力筋中长度最短的第三预应力筋;The above process is characterized in that: in step 1, when the first flange plate segment is the front segment of the lower flange plate, the length of the first flange plate segment is not greater than the second shortest prestress The length of the tendon, the second shortest prestressed tendon is the shortest second prestressed tendon among the plurality of second prestressed tendons; when the first flange plate segment is the rear portion of the lower flange plate segment, the length of the first flange plate segment is not greater than the length of the third shortest prestressed tendon, and the third shortest prestressed tendon is the shortest third among the multiple third prestressed tendons. prestressed tendon;
当所述中部预应力结构为所述第一预应力结构时,步骤一中所述波形钢腹板由第一波形钢腹板节段和第二波形钢腹板节段拼接而成,其中所述第一波形钢腹板节段布设在所述第一翼缘板节段上方,所述第二波形钢腹板节段布设在所述第二翼缘板节段上方;所述第一波形钢腹板节段和所述第二波形钢腹板节段均由多个波形钢腹板节段拼接而成,多个所述波形钢腹板节段沿下翼缘板的长度方向由前至后进行布设;步骤一中对波形钢腹板进行安装时,先对所述第一波形钢腹板节段进行安装;待步骤201中所述第一次张拉钢筋束张拉完成后,且步骤202中进行下翼缘板剩余部分混凝土浇筑及预应力张拉之前,对所述第二波形钢腹板节段进行安装;When the middle prestressed structure is the first prestressed structure, the corrugated steel web in step 1 is spliced by the first corrugated steel web segment and the second corrugated steel web segment, wherein the The first corrugated steel web segment is arranged above the first flange plate segment, and the second corrugated steel web segment is arranged above the second flange plate segment; the first corrugated Both the steel web segment and the second corrugated steel web segment are spliced by a plurality of corrugated steel web segments, and the plurality of corrugated steel web segments extend along the length direction of the lower flange from the front Afterwards, lay out; when installing the corrugated steel web in step 1, first install the first corrugated steel web section; In step 202, the second corrugated steel web segment is installed before the remaining part of the lower flange is concreted and prestressed;
当所述中部预应力结构为所述第二预应力结构时,步骤一中所述波形钢腹板由前侧钢腹板节段、后侧钢腹板节段和连接于所述前侧钢腹板节段与所述后侧钢腹板节段之间的中部钢腹板节段组成,所述中部钢腹板节段布设在所述中部节段上方;所述前侧钢腹板节段、所述中部钢腹板节段和所述后侧钢腹板节段沿下翼缘板的长度方向由前至后进行布设;步骤一中对波形钢腹板进行安装时,先对所述中部钢腹板节段进行安装;待步骤201中所述中部节段内的第四预应力筋和第五预应力筋张拉完成后,且步骤202中进行下翼缘板剩余部分混凝土浇筑及预应力张拉之前,对所述前侧钢腹板节段和所述后侧钢腹板节段分别进行安装。When the middle prestressed structure is the second prestressed structure, the corrugated steel web in step 1 is composed of a front steel web segment, a rear steel web segment, and a steel web connected to the front The web section is composed of the middle steel web section between the rear steel web section, and the middle steel web section is arranged above the middle section; the front steel web section section, the middle steel web section and the rear steel web section are arranged from front to back along the length direction of the lower flange plate; when installing the corrugated steel web in step 1, first install the The steel web section in the middle is installed; after the tensioning of the fourth prestressed tendon and the fifth prestressed tendon in the middle section in step 201 is completed, and the remaining part of the lower flange is poured in step 202 Before prestressing and tensioning, the front steel web segment and the rear steel web segment are respectively installed.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、所施工波形钢腹板组合箱梁的结构简单、受力合理且施工方便、使用效果好。与普通混凝土箱梁相比,在结构受力、造价、工期、材料以及抗震性能等多方面具有更为明显的优势。1. The corrugated steel web composite box girder has simple structure, reasonable stress, convenient construction and good use effect. Compared with ordinary concrete box girder, it has more obvious advantages in structural force, cost, construction period, material and seismic performance.
2、下翼缘板内的预应力体系结构简单、设计合理且使用效果好,包括中部预应力结构和两个侧部预应力结构,其中中部预应力结构设计合理且其包括第一预应力结构和第二预应力结构两种类型。2. The prestressed system structure in the lower flange plate is simple, reasonable in design and effective in use, including the central prestressed structure and two side prestressed structures, of which the central prestressed structure is reasonably designed and includes the first prestressed structure and the second prestressed structure two types.
3、所施工波形钢腹板组合箱梁仅在下翼缘板内设置预应力筋,并且均为直线束,施工非常方便。必要时,可在上翼缘板内设置预应力筋。3. The corrugated steel web combined box girder is only provided with prestressed tendons in the lower flange plate, and all of them are straight beams, so the construction is very convenient. If necessary, prestressed ribs can be set in the upper flange plate.
4、下翼缘板内的预应力体系均为体内索,采用特定的张拉方式,完全取消了体外索,减少了后续的养护和更换体外索的目的,进一步避免在箱梁内部设置齿板,有效地减少了锚固构造,并具有简化施工过程、有效减轻箱梁自重、减少后期工程费用等优点。4. The prestressing system in the lower flange plate is all internal cables, and a specific tensioning method is adopted to completely cancel the external cables, reduce the purpose of subsequent maintenance and replacement of external cables, and further avoid setting tooth plates inside the box girder , effectively reducing the anchoring structure, and has the advantages of simplifying the construction process, effectively reducing the self-weight of the box girder, and reducing the cost of later projects.
5、所施工波形钢腹板组合箱梁的受力性能方面好,预应力效率大大提高,自重减轻约20%~30%左右,有效地节省了材料,相应提高了桥梁的抗震性能。因此,波形钢腹板组合箱梁桥在力学和经济性能都较混凝土箱梁桥好。5. The corrugated steel web composite box girder has good mechanical performance, greatly improves the prestressing efficiency, reduces its own weight by about 20% to 30%, effectively saves materials, and correspondingly improves the seismic performance of the bridge. Therefore, the mechanical and economic performance of the corrugated steel web composite box girder bridge is better than that of the concrete box girder bridge.
6、施工时波形钢腹板组合箱梁的主梁根数相对减少,吊装次数要少,施工工期可大幅缩短,而吊装重量基本保持不变,不用更换吊装设备。6. During construction, the number of main girders of the corrugated steel web composite box girder is relatively reduced, the number of hoisting is less, the construction period can be greatly shortened, and the hoisting weight remains basically unchanged, and there is no need to replace hoisting equipment.
7、适用范围广,波形钢腹板的立体感使得结构的视觉效果、形态更加生动以及更具有美感,若在波形钢腹板外表采用与环境相适应的颜色也可以更进一步的提高结构的美学效果,会成为高速公路、山区、风景区桥梁较好的选择。7. The scope of application is wide. The three-dimensional effect of the corrugated steel web makes the visual effect and shape of the structure more vivid and more aesthetic. If the color of the corrugated steel web is used to adapt to the environment, the aesthetics of the structure can be further improved As a result, it will become a better choice for bridges in highways, mountainous areas, and scenic spots.
8、施工方法简单、设计合理且实现方便、施工效果好,下翼缘板内的预应力体系分两次进行张拉,不同于传统的预应力体系,能有效解决张拉空间有限及结构徐变较大的问题,并且使用效果好,能有效减少结构反拱。因而,本发明所采用的两次张拉施工方法不仅符合结构受力需要,同时也解决了布索空间和张拉空间的问题。8. The construction method is simple, the design is reasonable and easy to realize, and the construction effect is good. The prestressed system in the lower flange plate is stretched twice, which is different from the traditional prestressed system. It can effectively solve the problem of limited tension space and structural slowness. Larger problems, and the use effect is good, can effectively reduce the structural anti-arch. Therefore, the two-time stretching construction method adopted in the present invention not only meets the stress requirements of the structure, but also solves the problems of cable space and tension space.
9、所施工成型的波形钢腹板组合箱梁力学性能优良,实际施工之前根据结构弯矩图进行预应力的分段布置,且全部将预应力布置在混凝土下翼缘板内,根据结构受力的需要将预应力筋分两次进行张拉并锚固。首先,先完成跨中区域0.6L-0.7L范围内下翼缘板混凝土的施工,完成预应力的第一次张拉,受力对象仅为下翼缘混凝土,直线预应力效率高;然后再完成下翼缘板剩余混凝土和上翼缘混凝土的施工,由此完成预应力的第二次张拉,此时的受力对象为全跨箱梁。这样,不仅减少了结构预应力钢筋用量,提高了材料的使用效率,同时还解决了L/4附近压应力水平过高的问题,更大大降低了箱梁在长期荷载作用下的反拱值。9. The corrugated steel web composite box girder has excellent mechanical properties. Before the actual construction, the prestress is arranged in sections according to the structural bending moment diagram, and all the prestress is arranged in the concrete lower flange plate. According to the structural stress The prestressed tendons are stretched and anchored in two times according to the needs of the force. First, complete the construction of the lower flange slab concrete within the range of 0.6L-0.7L in the mid-span area, and complete the first tensioning of the prestress. The force object is only the lower flange concrete, and the linear prestressing efficiency is high; then The construction of the remaining concrete of the lower flange plate and the concrete of the upper flange is completed, thereby completing the second stretching of the prestress, and the force object at this time is the full-span box girder. In this way, it not only reduces the amount of prestressed steel bars in the structure, improves the efficiency of material use, but also solves the problem of excessive compressive stress near L/4, and greatly reduces the anti-arch value of the box girder under long-term load.
10、实用价值高且经济及社会效益显著,主要针对目前下翼缘板张拉空间不够、波形钢腹板无法布置体外索等缺陷,将波形钢腹板组合结构运用到箱梁桥中,并采用分段浇筑、分段布置预应力筋、将预应力体系全部布放在混凝土下翼缘板内且均为直线束、预应力分两次张拉等方式,不仅有效地减轻结构自重,解决张拉空间不够及结构徐变较大的问题,有效减少结构反拱值,相应减少了结构预应力筋用量,并且预应力采用直线布置极大地提高了预应力的使用效率。同时,本发明采用体内预应力索,不仅解决了张拉空间不够的问题,更有效解决了桥梁养护管理中体外索需要更换的麻烦,也节省了后期的维护费用。实际施工过程中,两次张拉预应力筋的施工方法具有有效减轻结构自重,解决张拉空间有限及结构徐变较大的问题,能有效减少结构反拱;并且,预应力筋分段锚固,且根据根据结构弯矩图进行配筋,相应减少了结构预应力钢筋,通过两次张拉锚固,弥补了第一次张拉锚具回缩所产生的预应力损失,提高了预应力筋效率,能有效应用于公路、铁路桥梁中。10. High practical value and significant economic and social benefits. Mainly aiming at the shortcomings of the current lower flange plate tension space is not enough, corrugated steel web can not be arranged outside the cable and other defects, the corrugated steel web composite structure is applied to the box girder bridge, and The method of pouring in sections, arranging prestressed tendons in sections, laying all the prestressing system in the concrete lower flange plate and all of them are straight beams, and stretching the prestress in two times can not only effectively reduce the self-weight of the structure, but also solve the problem of The problem of insufficient tension space and large structural creep can effectively reduce the structural anti-arch value, correspondingly reduce the amount of prestressed tendons in the structure, and the linear arrangement of prestress greatly improves the use efficiency of prestress. At the same time, the present invention uses internal prestressed cables, which not only solves the problem of insufficient tension space, but also effectively solves the trouble of replacing external cables in bridge maintenance and management, and saves later maintenance costs. In the actual construction process, the construction method of twice tensioning prestressed tendons can effectively reduce the weight of the structure, solve the problems of limited tension space and large structural creep, and can effectively reduce structural anti-arching; moreover, the prestressed tendons are anchored in sections , and according to the structural bending moment diagram, the structural prestressed reinforcement is correspondingly reduced, and the prestressed loss caused by the retraction of the first tensioned anchor is made up for by two tension anchors, and the prestressed reinforcement is improved. Efficiency, can be effectively used in roads, railway bridges.
综上所述,本发明设计合理、施工方便且施工成型的波形钢腹板组合箱梁受力合理、使用效果好,能有效解决现有混凝土箱梁存在的投入成本较高、预应力张拉空间有限、受力性能较差等问题。本发明采用分段布置预应力(全部为直线预应力),并结合两次张拉预应力结构体系,有效地减轻结构自重,并解决张拉空间不够及结构徐变、反拱过大的问题,有效地减少结构反拱值,通过两次张拉将预应力筋分段锚固,并根据结构受力弯矩图进行预应力筋的布置,相应减少了结构预应力钢筋,提高预应力效率。To sum up, the present invention is reasonable in design, convenient in construction, and the corrugated steel web composite box girder of the construction is reasonable in force and good in use effect, and can effectively solve the problems of high input cost and limited space for prestressed tension in existing concrete box girders. , poor mechanical performance and other issues. The present invention adopts segmented prestressing (all linear prestressing) and combines the two-time tensioning prestressing structure system to effectively reduce the self-weight of the structure and solve the problems of insufficient tensioning space, structural creep and excessive anti-arching , to effectively reduce the structural anti-arch value, anchor the prestressed tendons in sections through two tensions, and arrange the prestressed tendons according to the structural force and bending moment diagram, correspondingly reduce the structural prestressed reinforcement and improve the prestressing efficiency.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明实施例1中波形钢腹板组合箱梁的横断面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of a corrugated steel web composite box girder in Example 1 of the present invention.
图2为本发明实施例1中第一预应力结构的结构示意图。FIG. 2 is a schematic structural diagram of the first prestressed structure in Embodiment 1 of the present invention.
图3为本发明波形钢腹板组合箱梁的施工工艺流程框图。Fig. 3 is a block diagram of the construction process of the corrugated steel web composite box girder of the present invention.
图4为本发明实施例1中第一翼缘板节段浇筑完成后的施工状态参考图。Fig. 4 is a reference diagram of the construction state after the pouring of the first flange plate segment in Embodiment 1 of the present invention is completed.
图5为本发明实施例1中波形钢腹板组合箱梁施工完成后的施工状态参考图。Fig. 5 is a reference diagram of the construction state after the construction of the corrugated steel web composite box girder in Embodiment 1 of the present invention is completed.
图6为本发明实施例1中第一剪力连接结构的结构示意图。Fig. 6 is a schematic structural diagram of the first shear connection structure in Embodiment 1 of the present invention.
图7为本发明实施例2中第二预应力结构的结构示意图。Fig. 7 is a schematic structural diagram of the second prestressed structure in Embodiment 2 of the present invention.
图8为本发明实施例2中中部节段浇筑完成后的施工状态参考图。Fig. 8 is a reference diagram of the construction state after the pouring of the middle section in Embodiment 2 of the present invention is completed.
图9为本发明实施例2中波形钢腹板组合箱梁施工完成后的施工状态参考图。Fig. 9 is a reference diagram of the construction state after the completion of construction of the corrugated steel web composite box girder in Example 2 of the present invention.
图10为本发明第五剪力连接结构的结构示意图。Fig. 10 is a schematic structural diagram of a fifth shear connection structure of the present invention.
图11-1为本发明波纹钢腹板、第三剪力连接机构与第六剪力连接结构的结构示意图。Fig. 11-1 is a structural schematic diagram of the corrugated steel web, the third shear connection mechanism and the sixth shear connection structure of the present invention.
图11-2为本发明波纹钢腹板、第三剪力连接机构与第六剪力连接结构的里面结构示意图。Fig. 11-2 is a schematic diagram of the inner structure of the corrugated steel web, the third shear connection mechanism and the sixth shear connection structure of the present invention.
图11-3为图11-2的俯视图。Figure 11-3 is a top view of Figure 11-2.
图12为本发明波纹钢腹板的结构示意图。Fig. 12 is a structural schematic diagram of a corrugated steel web of the present invention.
附图标记说明:Explanation of reference signs:
1—波形钢腹板; 2—上翼缘板; 3—下翼缘板;1—corrugated steel web; 2—upper flange plate; 3—lower flange plate;
4-1—第一通长预应力筋; 4-2—第二预应力筋; 4-3—第三预应力筋;4-1—the first long prestressed tendon; 4-2—the second prestressed tendon; 4-3—the third prestressed tendon;
4-4—第四预应力筋; 4-5—第五预应力筋; 5-1—下翼缘钢板;4-4—the fourth prestressed tendon; 4-5—the fifth prestressed tendon; 5-1—the lower flange steel plate;
6—第一栓钉; 7—第三横向连接件; 8-2—第二通孔;6—the first peg; 7—the third transverse connector; 8-2—the second through hole;
8-4—第四通孔; 10-1—左侧下剪力板; 11-1—左侧上剪力板;8-4—the fourth through hole; 10-1—the left lower shear plate; 11-1—the left upper shear plate;
11-2—右侧上剪力板; 12—上纵向连接件; 13—第四横向连接件;11-2—right upper shear plate; 12—upper longitudinal connector; 13—fourth transverse connector;
15—锚具; 16—第二横向连接件。15—anchor; 16—the second transverse connector.
具体实施方式Detailed ways
实施例1Example 1
如图1所示的一种波形钢腹板组合箱梁,包括下翼缘板3、位于下翼缘板3上方的上翼缘板2和两个对称支撑于下翼缘板3与上翼缘板2之间的波形钢腹板1,所述上翼缘板2和下翼缘板3均沿所施工桥梁的纵桥向进行水平布设,所述下翼缘板3为现浇混凝土板且其与上翼缘板2之间通过两个所述波形钢腹板1紧固连接为一体,所述波形钢腹板1底部与下翼缘板3之间通过下剪力连接件进行紧固连接。如图2所示,所述下翼缘板3内布设有预应力体系,所述预应力体系位于两个所述波形钢腹板1之间。所述预应力体系包括布设在下翼缘板3中部的中部预应力结构和两个分别布设在下翼缘板3左右两侧的侧部预应力结构,两个所述侧部预应力结构呈左右对称布设,所述中部预应力结构和两个所述侧部预应力结构布设在同一水平面上。所述侧部预应力结构包括一道或多道布设在下翼缘板3内的第一通长预应力筋4-1,多道所述第一通长预应力筋4-1布设在同一水平面上。所述第一通长预应力筋4-1由前至后贯穿下翼缘板3且其处于下翼缘板3内的长度为L,其中L为下翼缘板3的纵桥向长度。所述第一通长预应力筋4-1沿下翼缘板3的长度方向进行布设。两个所述波形钢腹板1呈左右对称布设,且二者均沿所施工桥梁的纵桥向方向进行布设。A corrugated steel web composite box girder as shown in Figure 1 includes a lower flange plate 3, an upper flange plate 2 located above the lower flange plate 3, and two symmetrical supports between the lower flange plate 3 and the upper wing The corrugated steel web 1 between the flange plates 2, the upper flange plate 2 and the lower flange plate 3 are arranged horizontally along the longitudinal direction of the bridge to be constructed, and the lower flange plate 3 is a cast-in-place concrete plate And it is tightly connected with the upper flange plate 2 by two corrugated steel webs 1, and the bottom of the corrugated steel web 1 and the lower flange plate 3 are tightly connected by a lower shear connector. Fixed connection. As shown in FIG. 2 , a prestressing system is arranged inside the lower flange plate 3 , and the prestressing system is located between two corrugated steel webs 1 . The prestressing system includes a central prestressing structure arranged in the middle of the lower flange plate 3 and two side prestressing structures respectively arranged on the left and right sides of the lower flange plate 3, and the two side prestressing structures are left-right symmetrical Arrangement, the middle prestressed structure and the two side prestressed structures are arranged on the same horizontal plane. The side prestressing structure includes one or more first full-length prestressing tendons 4-1 arranged in the lower flange plate 3, and multiple first full-length prestressing tendons 4-1 are arranged on the same horizontal plane . The length of the first full-length prestressed tendons 4-1 running through the lower flange plate 3 from front to rear and inside the lower flange plate 3 is L, where L is the longitudinal bridge length of the lower flange plate 3 . The first long prestressed tendons 4 - 1 are arranged along the length direction of the lower flange plate 3 . The two corrugated steel webs 1 are arranged symmetrically from left to right, and both are arranged along the longitudinal direction of the bridge being constructed.
本实施例中,两个所述波形钢腹板1均呈竖直向布设。In this embodiment, the two corrugated steel webs 1 are arranged vertically.
本实施例中,所述中部预应力结构与下翼缘板3的上下表面之间的距离相同。In this embodiment, the distance between the middle prestressed structure and the upper and lower surfaces of the lower flange plate 3 is the same.
实际施工时,可以根据具体需要,对所述中部预应力结构的布设高度进行相应调整。During actual construction, the layout height of the central prestressed structure can be adjusted accordingly according to specific needs.
本实施例中,所述中部预应力结构为第一预应力结构。In this embodiment, the middle prestressing structure is the first prestressing structure.
本实施例中,所述第一预应力结构包括多道第二预应力筋4-2和多道第三预应力筋4-3,多道所述第二预应力筋4-2和多道所述第三预应力筋4-3均布设在同一水平面上,所述第二预应力筋4-2和第三预应力筋4-3处于下翼缘板3内的长度均为0.6L~0.7L。所述第二预应力筋4-2和第三预应力筋4-3均沿下翼缘板3的长度方向进行布设。所述第二预应力筋4-2的前端位于下翼缘板3一侧端部且其后端埋设于下翼缘板3内,所述第三预应力筋4-3的后端位于下翼缘板3另一侧端部且其前端埋设于下翼缘板3内。所述第二预应力筋4-2的前端为张拉端,所述第三预应力筋4-3的后端为张拉端。In this embodiment, the first prestressing structure includes multiple second prestressing tendons 4-2 and multiple third prestressing tendons 4-3, and multiple second prestressing tendons 4-2 and multiple lanes The third prestressed tendons 4-3 are all arranged on the same horizontal plane, and the lengths of the second prestressed tendons 4-2 and the third prestressed tendons 4-3 in the lower flange plate 3 are both 0.6L- 0.7L. Both the second prestressed tendons 4 - 2 and the third prestressed tendons 4 - 3 are arranged along the length direction of the lower flange plate 3 . The front end of the second prestressed rib 4-2 is located at one side end of the lower flange plate 3 and its rear end is embedded in the lower flange plate 3, and the rear end of the third prestressed rib 4-3 is located at the lower flange plate 3. The other end of the flange plate 3 and its front end are embedded in the lower flange plate 3 . The front end of the second prestressed tendon 4-2 is a tension end, and the rear end of the third prestressed tendon 4-3 is a tension end.
本实施例中,所述下剪力连接件为第一剪力连接结构。In this embodiment, the lower shear connection is a first shear connection structure.
如图6所示,所述第一剪力连接结构包括固定在波形钢腹板1底部的下翼缘钢板5-1和固定在下翼缘钢板5-1底部的多根第一栓钉6,多根所述第一栓钉6均浇筑于下翼缘板3内。所述下翼缘钢板5-1为沿下翼缘板3长度方向布设的水平钢板,多根所述第一栓钉6均呈竖直向布设且其沿下翼缘板3的长度方向由前至后分多排进行布设;所述下翼缘钢板5-1与波形钢腹板1之间以及第一栓钉6与下翼缘钢板5-1之间均以焊接方式进行固定连接。本实施例中,所述下翼缘钢板5-1布设在下翼缘板3顶部。As shown in Figure 6, the first shear connection structure includes a lower flange steel plate 5-1 fixed at the bottom of the corrugated steel web 1 and a plurality of first pegs 6 fixed at the bottom of the lower flange steel plate 5-1, A plurality of the first pegs 6 are poured into the lower flange plate 3 . The lower flange steel plate 5-1 is a horizontal steel plate arranged along the length direction of the lower flange plate 3, and a plurality of the first pegs 6 are arranged vertically along the length direction of the lower flange plate 3 by It is laid out in multiple rows from front to back; between the lower flange steel plate 5-1 and the corrugated steel web 1 and between the first peg 6 and the lower flange steel plate 5-1 are fixedly connected by welding. In this embodiment, the lower flange steel plate 5 - 1 is arranged on the top of the lower flange plate 3 .
本实施例中,所述上翼缘板2为现浇混凝土板,所述波形钢腹板1顶部与上翼缘板2之间通过上剪力连接件进行紧固连接。In this embodiment, the upper flange plate 2 is a cast-in-situ concrete slab, and the top of the corrugated steel web 1 and the upper flange plate 2 are fastened and connected by an upper shear connector.
本实施例中,所述上剪力连接件为第四剪力连接结构。所述第四剪力连接结构与所述第一剪力连接结构的结构相同。In this embodiment, the upper shear connection is a fourth shear connection structure. The structure of the fourth shear connection structure is the same as that of the first shear connection structure.
所述第四剪力连接结构包括固定在波形钢腹板1顶部的上翼缘钢板和多根均固定在所述上翼缘钢板顶部的第二栓钉,多根所述第二栓钉均浇筑于上翼缘板2内。所述上翼缘钢板为沿下翼缘板3长度方向布设的水平钢板,多根所述第二栓钉均呈竖直向布设且其沿下翼缘板3的长度方向由前至后分多排进行布设。所述上翼缘钢板与波形钢腹板1之间以及所述第二栓钉与上翼缘钢板之间均以焊接方式进行固定连接。本实施例中,所述上翼缘钢板位于上翼缘板2底部。The fourth shear connection structure includes an upper flange steel plate fixed on the top of the corrugated steel web 1 and a plurality of second pegs fixed on the top of the upper flange steel plate, and a plurality of second pegs are all fixed on the top of the upper flange steel plate. Pouring in the upper flange plate 2. The upper flange steel plate is a horizontal steel plate arranged along the length direction of the lower flange plate 3, and a plurality of the second pegs are arranged vertically and divided from front to rear along the length direction of the lower flange plate 3. Lay out in multiple rows. Both the upper flange steel plate and the corrugated steel web 1 and the second peg and the upper flange steel plate are fixedly connected by welding. In this embodiment, the upper flange steel plate is located at the bottom of the upper flange plate 2 .
本实施例中,两个所述侧部预应力结构中所包括第一通长预应力筋4-1的数量均为一道。In this embodiment, the number of the first full-length prestressed tendons 4-1 included in the two side prestressed structures is one.
本实施例中,所述第二预应力筋4-2和所述第三预应力筋4-3的数量均为两道,两道所述第二预应力筋4-2分别位于两道所述第三预应力筋4-3的左右两侧。In this embodiment, the number of the second prestressed tendons 4-2 and the third prestressed tendons 4-3 are two, and the two second prestressed tendons 4-2 are located in the two places respectively. Describe the left and right sides of the third prestressed tendon 4-3.
本实施例中,两道所述第二预应力筋4-2、两道所述第三预应力筋4-3和两道所述第一通长预应力筋4-1均布设在同一平面上且其呈均匀布设。实际施工时,根据所施工箱梁的结构受力弯矩图,对两个所述侧部预应力结构中所包括第一通长预应力筋4-1的数量以及所述第一预应力结构中第二预应力筋4-2和第三预应力筋4-3的数量进行相应调整。In this embodiment, the two second prestressed tendons 4-2, the two third prestressed tendons 4-3 and the two first full-length prestressed tendons 4-1 are all arranged on the same plane and it is evenly distributed. During actual construction, according to the structural force and bending moment diagram of the constructed box girder, the quantity of the first full-length prestressed tendon 4-1 included in the two side prestressed structures and the number of the first prestressed structure The quantity of the second prestressed tendons 4-2 and the third prestressed tendons 4-3 is adjusted accordingly.
本实施例中,如图12所示,所述波形钢腹板1由多个结构和尺寸均相同的波纹钢腹板单元拼接而成,多个所述波纹钢腹板单元沿下翼缘板3的长度方向由前至后进行布设,多个所述波纹钢腹板单元布设在同一平面上。所述波纹钢腹板单元由第一平直钢板、第二平直钢板、第三平直钢板和第四平直钢板拼接而成,所述第一平直钢板、所述第二平直钢板、所述第三平直钢板和所述第四平直钢板沿下翼缘板3的长度方向由前至后进行布设。所述第一平直钢板和所述第三平直钢板呈平行布设,所述第二平直钢板和所述第四平直钢板呈对称布设。所述第一平直钢板、所述第二平直钢板、所述第三平直钢板和所述第四平直钢板均为方形板,所述第一平直钢板和所述第三平直钢板的结构和尺寸均相同,所述第二平直钢板和所述第四平直钢板的结构和尺寸均相同。In this embodiment, as shown in Figure 12, the corrugated steel web 1 is spliced by a plurality of corrugated steel web units with the same structure and size, and the plurality of corrugated steel web units are formed along the lower flange plate. The length direction of 3 is arranged from front to back, and multiple corrugated steel web units are arranged on the same plane. The corrugated steel web unit is spliced by the first straight steel plate, the second straight steel plate, the third straight steel plate and the fourth straight steel plate, the first straight steel plate, the second straight steel plate , The third straight steel plate and the fourth straight steel plate are arranged along the length direction of the lower flange plate 3 from front to back. The first straight steel plate and the third straight steel plate are arranged in parallel, and the second straight steel plate and the fourth straight steel plate are arranged symmetrically. The first straight steel plate, the second straight steel plate, the third straight steel plate and the fourth straight steel plate are all square plates, and the first straight steel plate and the third straight steel plate The steel plates have the same structure and size, and the second flat steel plate and the fourth straight steel plate have the same structure and size.
如图3所示的一种波形钢腹板组合箱梁的施工工艺,包括以下步骤:The construction technology of a kind of corrugated steel web composite box girder as shown in Figure 3 comprises the following steps:
步骤一、预应力体系与波形钢腹板布设安装:对需施工下翼缘板3内的所述预应力体系进行布设,并在需施工下翼缘板3上方安装两个所述波形钢腹板1。Step 1. Layout and installation of the prestressing system and the corrugated steel web: lay out the prestressing system in the lower flange plate 3 to be constructed, and install two corrugated steel webs above the lower flange plate 3 to be constructed plate 1.
本实施例中,所述下翼缘板3由第一翼缘板节段和第二翼缘板节段连接而成,所述第一翼缘板节段和所述第二翼缘板节段布设在同一水平面上且二者的宽度均与下翼缘板3的宽度相同,所述第一翼缘板节段的纵向长度为0.6L~0.7L。所述第一翼缘板节段为下翼缘板3的前部节段或下翼缘板3的后部节段。当所述第一翼缘板节段为下翼缘板3的前部节段时,所述第二预应力筋4-2为第一次张拉钢筋束,所述第三预应力筋4-3为第二次张拉钢筋束;当所述第一翼缘板节段为下翼缘板3的后部节段时,所述第三预应力筋4-3为第一次张拉钢筋束,所述第二预应力筋4-2为第二次张拉钢筋束。In this embodiment, the lower flange plate 3 is formed by connecting a first flange plate segment and a second flange plate segment, and the first flange plate segment and the second flange plate segment The segments are arranged on the same horizontal plane and the width of both is the same as that of the lower flange plate 3, and the longitudinal length of the first flange plate segment is 0.6L-0.7L. The first flange plate segment is the front segment of the lower flange plate 3 or the rear segment of the lower flange plate 3 . When the first flange plate section is the front section of the lower flange plate 3, the second prestressed tendon 4-2 is the first tension tendon, and the third prestressed tendon 4 -3 is the second tensioning tendon; when the first flange plate segment is the rear segment of the lower flange plate 3, the third prestressed tendon 4-3 is the first tensioning The steel tendon, the second prestressed tendon 4-2 is the second tensioned tendon.
本实施例中,所述波形钢腹板1安装到位后,还需对安装到位的波形钢腹板1进行定位。In this embodiment, after the corrugated steel web 1 is installed in place, the installed corrugated steel web 1 needs to be positioned.
步骤二、下翼缘板施工:对下翼缘板3进行施工,过程如下:Step 2, construction of the lower flange plate: construct the lower flange plate 3, the process is as follows:
步骤201、下翼缘板部分节段中部混凝土浇筑及第一次预应力张拉:对所述第一翼缘板节段中部的混凝土进行浇筑施工,并对所述第一翼缘板节段中部所布设的多道所述第一次张拉钢筋束同步进行张拉,其施工状态详见图4。所述第一翼缘板节段中部的混凝土浇筑完成后,多道所述第二次张拉钢筋束的内端均埋设于所述第一翼缘板节段内。其中,对所述第一翼缘板节段内的所述第一次张拉钢筋束进行张拉时,采用单端张拉方式进行张拉。Step 201, pouring concrete in the middle part of the lower flange plate section and first prestressed tension: pouring the concrete in the middle part of the first flange plate section, and The multi-channel first-time tensioned steel tendons laid out in the middle are stretched synchronously, and the construction status is shown in Figure 4 for details. After the concrete pouring in the middle part of the first flange plate segment is completed, the inner ends of the multiple second tension tendons are embedded in the first flange plate segment. Wherein, when stretching the first-time tensioned steel tendons in the first flange plate segment, a single-end tensioning method is adopted for tensioning.
实际施工时,对所述第一翼缘板节段中部所布设的多道所述第一次张拉钢筋束同步进行张拉时,按照先张法对多道所述第一次张拉钢筋束进行张拉。本实施例中,待所述第一翼缘板节段中部所浇筑混凝土的强度达到设计强度的90%后,再对所述第一翼缘板节段中部所布设的多道所述第一次张拉钢筋束同步进行张拉。During actual construction, when synchronously stretching the multi-channels of the first-time tensioning tendons arranged in the middle of the first flange plate segment, the multi-channels of the first-time tensioning tendons are stretched according to the pre-tensioning method. The bundle is stretched. In this embodiment, after the strength of the concrete poured in the middle part of the first flange plate segment reaches 90% of the design strength, the multiple channels of the first flange plate laid in the middle part of the first flange plate segment The secondary tensioned tendons are tensioned synchronously.
步骤202、下翼缘板剩余部分混凝土浇筑及第二次预应力张拉:对下翼缘板3剩余部分的混凝土进行浇筑,并对所述第二翼缘板节段内的多道所述第二次张拉钢筋束和两个所述侧部预应力结构中的所有第一通长预应力筋4-1同步进行张拉,其施工状态详见图5。其中,对所述第一翼缘板节段内的所述第二次张拉钢筋束进行张拉时,采用单端张拉方式进行张拉;对第一通长预应力筋4-1进行张拉时,采用两端对称同时张拉的方式进行张拉。Step 202, pouring concrete for the remaining part of the lower flange plate and the second prestressed tension: pouring the concrete for the remaining part of the lower flange plate 3, and adding the multiple channels in the second flange plate segment The second stretching tendons and all the first full-length prestressing tendons 4-1 in the two side prestressing structures are stretched synchronously, and the construction status is shown in FIG. 5 for details. Wherein, when stretching the second tensioned steel tendon in the first flange plate section, a single-end tensioning method is adopted for tensioning; the first full length prestressed tendon 4-1 is stretched When stretching, the stretching is carried out in a manner that both ends are symmetrically stretched at the same time.
步骤二中对下翼缘板3进行施工之前、对下翼缘板3进行施工过程中或待下翼缘板3施工完成后,在安装完成的两个所述波形钢腹板1施工上翼缘板2。Before the construction of the lower flange plate 3 in step 2, during the construction of the lower flange plate 3 or after the construction of the lower flange plate 3 is completed, the upper wing is constructed on the two corrugated steel webs 1 that have been installed. Edge plate 2.
本实施例中,步骤202中对下翼缘板3剩余部分的混凝土进行浇筑时,同步对所述上翼缘板2进行浇筑施工。In this embodiment, when the concrete for the remaining part of the lower flange 3 is poured in step 202, the upper flange 2 is simultaneously poured.
实际施工时,可根据具体需要对上翼缘板2的浇筑施工时间进行调整。During actual construction, the pouring construction time of the upper flange plate 2 can be adjusted according to specific needs.
实际施工时,对所述第二翼缘板节段内的多道所述第二次张拉钢筋束和两个所述侧部预应力结构中的所有第一通长预应力筋4-1同步进行张拉时,按照先张法进行张拉。本实施例中,待步骤202中所浇筑混凝土的强度达到设计强度的90%后,再对所述第二次张拉钢筋束和第一通长预应力筋4-1进行张拉。During actual construction, the multiple second tension tendons in the second flange plate segment and all the first full-length prestressed tendons in the two side prestressed structures 4-1 When tensioning is carried out simultaneously, tensioning is carried out according to the pretensioning method. In this embodiment, after the strength of the concrete poured in step 202 reaches 90% of the design strength, the second stretching tendons and the first long prestressed tendons 4-1 are stretched.
实际施工过程中,步骤一中当所述第一翼缘板节段为下翼缘板3的前部节段时,所述第一翼缘板节段的长度不大于第二最短预应力筋的长度,所述第二最短预应力筋为多道所述第二预应力筋4-2中长度最短的第二预应力筋4-2;当所述第一翼缘板节段为下翼缘板3的后部节段时,所述第一翼缘板节段的长度不大于第三最短预应力筋的长度,所述第三最短预应力筋为多道所述第三预应力筋4-3中长度最短的第三预应力筋4-3。本实施例中,所述第一翼缘板节段为下翼缘板3的前部节段。实际施工时,所述第一翼缘板节段也可以为下翼缘板3的后部节段。In the actual construction process, when the first flange plate segment is the front segment of the lower flange plate 3 in step 1, the length of the first flange plate segment is not greater than the second shortest prestressed tendon The length of the second shortest prestressed tendon is the shortest second prestressed tendon 4-2 among the multiple second prestressed tendons 4-2; when the first flange plate segment is the lower wing In the rear segment of the flange plate 3, the length of the first flange plate segment is not greater than the length of the third shortest prestressed tendon, and the third shortest prestressed tendon is a plurality of third prestressed tendons The third prestressed tendon 4-3 with the shortest length among 4-3. In this embodiment, the first flange plate segment is the front segment of the lower flange plate 3 . In actual construction, the first flange plate segment may also be the rear segment of the lower flange plate 3 .
本实施例中,步骤一中所述波形钢腹板1由第一波形钢腹板节段和第二波形钢腹板节段拼接而成,其中所述第一波形钢腹板节段布设在所述第一翼缘板节段上方,所述第二波形钢腹板节段布设在所述第二翼缘板节段上方;所述第一波形钢腹板节段和所述第二波形钢腹板节段均由多个波形钢腹板节段拼接而成,多个所述波形钢腹板节段沿下翼缘板3的长度方向由前至后进行布设。步骤一中对波形钢腹板1进行安装时,先对所述第一波形钢腹板节段进行安装;待步骤201中所述第一次张拉钢筋束张拉完成后,且步骤202中进行下翼缘板剩余部分混凝土浇筑及预应力张拉之前,对所述第二波形钢腹板节段进行安装。In this embodiment, the corrugated steel web 1 in step 1 is formed by splicing the first corrugated steel web segment and the second corrugated steel web segment, wherein the first corrugated steel web segment is laid on above the first flange plate segment, the second corrugated steel web segment is arranged above the second flange plate segment; the first corrugated steel web segment and the second corrugated The steel web segments are spliced by a plurality of corrugated steel web segments, and the plurality of corrugated steel web segments are arranged along the length direction of the lower flange plate 3 from front to back. When installing the corrugated steel web 1 in step 1, first install the first corrugated steel web segment; The second corrugated steel web segment is installed before the remaining portion of the lower flange is concreted and prestressed.
相应地,步骤一中对需施工下翼缘板3内的所述预应力体系进行布设时,先对第二预应力筋4-2和第三预应力筋4-3进行布设;待步骤201中所述第一次张拉钢筋束张拉完成后,且步骤202中进行下翼缘板剩余部分混凝土浇筑及预应力张拉之前,对第一通长预应力筋4-1进行布设。Correspondingly, when laying out the prestressing system in the lower flange plate 3 to be constructed in step 1, first lay out the second prestressing tendons 4-2 and the third prestressing tendons 4-3; After the first stretching of the steel tendons described above is completed, and before the remaining part of the lower flange is concreted and prestressed in step 202, the first full-length prestressed tendon 4-1 is laid out.
实际施工时,步骤一中对波形钢腹板1进行安装之前,还需在所安装波形钢腹板1底部安装所述下剪力连接件。During actual construction, before the corrugated steel web 1 is installed in step 1, the lower shear connector needs to be installed at the bottom of the installed corrugated steel web 1 .
本实施例中,步骤一中对波形钢腹板1进行安装之前,需在所安装波形钢腹板1的顶底部分别安装所述上剪力连接件和所述下剪力连接件。In this embodiment, before installing the corrugated steel web 1 in step 1, the upper shear connector and the lower shear connector need to be installed on the top and bottom of the installed corrugated steel web 1 respectively.
并且,步骤一中对波形钢腹板1进行安装之前,还需对所安装波形钢腹板1进行防腐处理。Moreover, before installing the corrugated steel web 1 in step 1, it is necessary to carry out anti-corrosion treatment on the installed corrugated steel web 1 .
本实施例中,步骤201中对所述第一翼缘板节段内的所述第一次张拉钢筋束进行张拉时,采用锚具15进行张拉,待张拉完成后,对所述第一次张拉钢筋束两端的锚具15分别进行封锚;待步骤202中施工完成后,所述第一次张拉钢筋束内端所安装的锚具15浇筑于下翼缘板3内。In this embodiment, in step 201, when stretching the first tensioned steel tendons in the first flange plate segment, anchors 15 are used for tensioning, and after the tensioning is completed, all The anchors 15 at both ends of the first tensioned tendon are respectively sealed and anchored; after the construction in step 202 is completed, the anchors 15 installed at the inner end of the first tensioned tendon are poured on the lower flange plate 3 Inside.
并且,步骤一中对所述第二翼缘板节段内的所述第二次张拉钢筋束进行布设时,将所述第二次张拉钢筋束的内端固定安装在一个锚具15上,且待步骤201中所述第一翼缘板节段中部的混凝土浇筑完成后,所述第二次张拉钢筋束内端所安装的锚具15浇筑于所述第一翼缘板节段内。步骤202中对所述第二翼缘板节段内的多道所述第二次张拉钢筋束和两个所述侧部预应力结构中的第一通长预应力筋4-1进行张拉时,均采用锚固15进行张拉。Moreover, when laying the second tension tendon in the second flange plate segment in step 1, the inner end of the second tension tendon is fixedly installed on an anchor 15 above, and after the concrete pouring in the middle of the first flange section in step 201 is completed, the anchor 15 installed at the inner end of the second tension tendon is poured on the first flange section within the paragraph. In step 202, the plurality of second tensioning tendons in the second flange plate segment and the first full-length prestressing tendons 4-1 in the two side prestressing structures are tensioned. When pulling, all adopt anchor 15 to carry out stretching.
实施例2Example 2
本实施例中,所施工波形钢腹板组合箱梁与实施例1不同的是:所述中部预应力结构为第二预应力结构。结合图7,所述第二预应力结构包括多道第四预应力筋4-4和多道第五预应力筋4-5,多道所述第四预应力筋4-4和多道所述第五预应力筋4-5均布设在同一水平面上。所述下翼缘板3由前端节段、后端节段和连接于所述前端节段与所述后端节段之间的中部节段连接而成,所述前端节段、所述中部节段和所述后端节段沿下翼缘板3的长度方向由前至后进行布设。所述中部节段的长度L1=0.6L~0.7L,多道所述第四预应力筋4-4和多道所述第五预应力筋4-5均布设在所述中部节段内。所述第四预应力筋4-4和第五预应力筋4-5处于所述中部节段内的长度均为0.6L1~0.7L1。所述第四预应力筋4-4和第五预应力筋4-5均沿下翼缘板3的长度方向进行布设。所述第四预应力筋4-4的前端位于所述中部节段一侧端部且其后端埋设于所述中部节段内,所述第五预应力筋4-5的后端位于所述中部节段另一侧端部且其前端埋设于所述中部节段内。所述第四预应力筋4-4的前端为张拉端,所述第五预应力筋4-5的后端为张拉端。In this embodiment, the construction of the corrugated steel web composite box girder is different from that in Embodiment 1 in that the middle prestressed structure is the second prestressed structure. In conjunction with Fig. 7, described second prestressed structure comprises the 4th prestressed tendon 4-4 of multi-track and the 5th prestressed tendon 4-5 of multi-track, described fourth prestressed tendon 4-4 of multi-track and multi-track place The fifth prestressed tendons 4-5 are all arranged on the same horizontal plane. The lower flange plate 3 is formed by connecting a front end segment, a rear end segment and a middle segment connected between the front end segment and the rear end segment, the front end segment, the middle The segments and the rear end segments are arranged along the length direction of the lower flange plate 3 from front to rear. The length L1 of the middle section is 0.6L-0.7L, and the fourth prestressed tendons 4-4 and the fifth prestressed tendons 4-5 are arranged in the middle section. The lengths of the fourth prestressed tendon 4-4 and the fifth prestressed tendon 4-5 in the middle section are both 0.6L1-0.7L1. Both the fourth prestressed tendons 4 - 4 and the fifth prestressed tendons 4 - 5 are arranged along the length direction of the lower flange plate 3 . The front end of the fourth prestressed tendon 4-4 is located at the end of one side of the middle segment and its rear end is buried in the middle segment, and the rear end of the fifth prestressed tendon 4-5 is located at the end of the middle segment. The other end of the middle segment and its front end are embedded in the middle segment. The front end of the fourth prestressed tendons 4-4 is a tension end, and the rear end of the fifth prestressed tendons 4-5 is a tension end.
本实施例中,所述第四预应力筋4-4和第五预应力筋4-5的数量均为两道,两道所述第四预应力筋4-4分别位于两道所述第五预应力筋4-5的左右两侧。In this embodiment, the number of the fourth prestressed tendons 4-4 and the fifth prestressed tendons 4-5 is two, and the fourth prestressed tendons 4-4 of the two roads are respectively located in the second prestressed tendons of the two roads. The left and right sides of five prestressed tendons 4-5.
本实施例中,两道所述第四预应力筋4-4、两道所述第五预应力筋4-5和两道所述第一通长预应力筋4-1均布设在同一平面上且其呈均匀布设。实际施工时,根据所施工箱梁的结构受力弯矩图,对两个所述侧部预应力结构中所包括第一通长预应力筋4-1的数量以及所述第二预应力结构中第四预应力筋4-4和第五预应力筋4-5的数量进行相应调整。In this embodiment, the two fourth prestressed tendons 4-4, the two fifth prestressed tendons 4-5 and the two first full-length prestressed tendons 4-1 are all arranged on the same plane and it is evenly distributed. During actual construction, according to the structural force and bending moment diagram of the constructed box girder, the quantity of the first full-length prestressed tendon 4-1 included in the two side prestressed structures and the number of the second prestressed structure The quantity of the fourth prestressed tendons 4-4 and the fifth prestressed tendons 4-5 is adjusted accordingly.
本实施例中,所施工波形钢腹板组合箱梁的其余部分结构和连接关系,均与实施例1相同。In this embodiment, the structures and connections of the rest of the corrugated steel web composite box girder are the same as those in Embodiment 1.
本实施例中,对波形钢腹板组合箱梁进行施工时,包括以下步骤:In this embodiment, when the corrugated steel web composite box girder is constructed, the following steps are included:
步骤一、预应力体系与波形钢腹板布设安装:对需施工下翼缘板3内的所述预应力体系进行布设,并在需施工下翼缘板3上方安装两个所述波形钢腹板1。Step 1. Layout and installation of the prestressing system and the corrugated steel web: lay out the prestressing system in the lower flange plate 3 to be constructed, and install two corrugated steel webs above the lower flange plate 3 to be constructed plate 1.
本实施例中,所述波形钢腹板1安装到位后,还需对安装到位的波形钢腹板1进行定位。In this embodiment, after the corrugated steel web 1 is installed in place, the installed corrugated steel web 1 needs to be positioned.
步骤二、下翼缘板施工:对下翼缘板3进行施工,过程如下:Step 2, construction of the lower flange plate: construct the lower flange plate 3, the process is as follows:
步骤201、下翼缘板部分节段中部混凝土浇筑及第一次预应力张拉:先对所述中部节段中部的混凝土进行浇筑施工,并对所述中部节段中部所布设的多道所述第四预应力筋4-4和多道所述第五预应力筋4-5同步进行张拉;所述中部节段中部的混凝土浇筑完成后,所述第四预应力筋4-4的内端和第五预应力筋4-5的内端均埋设于所述中部节段内;其中,对第四预应力筋4-4和第五预应力筋4-5进行张拉时,均采用单端张拉方式进行张拉,其施工状态详见图8。Step 201, concrete pouring and first prestressed tensioning in the middle part of the lower flange plate section: first pour the concrete in the middle part of the middle The fourth prestressed tendon 4-4 and the fifth prestressed tendon 4-5 of multiple tracks are stretched synchronously; after the concrete pouring in the middle of the middle section is completed, the fourth prestressed tendon 4-4 Both the inner end and the inner end of the fifth prestressed tendon 4-5 are buried in the middle section; wherein, when the fourth prestressed tendon 4-4 and the fifth prestressed tendon 4-5 are stretched, both The single-end tensioning method is used for tensioning, and the construction status is shown in Figure 8 for details.
实际施工时,对第四预应力筋4-4和第五预应力筋4-5进行张拉时,均按照先张法进行张拉。实施例中,待所述中部节段中部所浇筑混凝土的强度达到设计强度的90%后,再对多道所述第四预应力筋4-4和多道所述第五预应力筋4-5同步进行张拉。During actual construction, when the fourth prestressed tendon 4-4 and the fifth prestressed tendon 4-5 are stretched, they are all stretched according to the pretensioning method. In the embodiment, after the strength of the concrete poured in the middle of the middle section reaches 90% of the design strength, the fourth prestressed tendons 4-4 and the fifth prestressed tendons 4-4 5. Tensioning is carried out synchronously.
步骤202、下翼缘板剩余部分混凝土浇筑及第二次预应力张拉:对下翼缘板3剩余部分的混凝土进行浇筑,并对两个所述侧部预应力结构中的所有第一通长预应力筋4-1同步进行张拉,其施工状态详见图9。其中,对第一通长预应力筋4-1进行张拉时,采用两端对称同时张拉的方式进行张拉。Step 202, concrete pouring for the remaining part of the lower flange plate and the second prestressing tension: pouring the concrete for the remaining part of the lower flange plate 3, and performing all the first pass tensioning in the two side prestressing structures. The long prestressed tendon 4-1 is stretched synchronously, and its construction status is shown in Figure 9 for details. Wherein, when stretching the first through-length prestressed tendons 4-1, the stretching is carried out in a manner of symmetrical simultaneous stretching at both ends.
步骤二中对下翼缘板3进行施工之前、对下翼缘板3进行施工过程中或待下翼缘板3施工完成后,在安装完成的波形钢腹板1施工上翼缘板2。In step 2, before the lower flange plate 3 is constructed, during the construction of the lower flange plate 3 or after the lower flange plate 3 is constructed, the upper flange plate 2 is constructed on the installed corrugated steel web 1 .
本实施例中,待步骤202中下翼缘板3剩余部分的混凝土浇筑完成且预应力张拉后,对所述上翼缘板2进行浇筑施工。In this embodiment, after the concrete pouring of the remaining part of the lower flange plate 3 in step 202 is completed and the prestress is stretched, the pouring construction of the upper flange plate 2 is carried out.
实际施工时,可根据具体需要对上翼缘板2的浇筑施工时间进行调整。During actual construction, the pouring construction time of the upper flange plate 2 can be adjusted according to specific needs.
实际施工时,对第一通长预应力筋4-1进行张拉时,按照先张法进行张拉。本实施例中,待步骤202中所浇筑混凝土的强度达到设计强度的90%后,再对所述第一通长预应力筋4-1进行张拉。During actual construction, when stretching the first through-length prestressed tendon 4-1, it is stretched according to the pretensioning method. In this embodiment, after the strength of the concrete poured in step 202 reaches 90% of the design strength, the first full-length prestressed tendon 4-1 is then stretched.
本实施例中,步骤一中所述波形钢腹板1由前侧钢腹板节段、后侧钢腹板节段和连接于所述前侧钢腹板节段与所述后侧钢腹板节段之间的中部钢腹板节段组成,所述中部钢腹板节段布设在所述中部节段上方;所述前侧钢腹板节段、所述中部钢腹板节段和所述后侧钢腹板节段沿下翼缘板3的长度方向由前至后进行布设;步骤一中对波形钢腹板1进行安装时,先对所述中部钢腹板节段进行安装;待步骤201中所述中部节段内的第四预应力筋4-4和第五预应力筋4-5张拉完成后,且步骤202中进行下翼缘板剩余部分混凝土浇筑及预应力张拉之前,对所述前侧钢腹板节段和所述后侧钢腹板节段分别进行安装。In this embodiment, the corrugated steel web 1 in step 1 is composed of a front steel web segment, a rear steel web segment, and a joint between the front steel web segment and the rear steel web The middle steel web segment between the plate segments is composed of the middle steel web segment arranged above the middle segment; the front side steel web segment, the middle steel web segment and The rear steel web segment is arranged from front to rear along the length direction of the lower flange plate 3; when installing the corrugated steel web 1 in step 1, first install the middle steel web segment ; After the tensioning of the fourth prestressed tendon 4-4 and the fifth prestressed tendon 4-5 in the middle section described in step 201 is completed, and the remaining part of the lower flange plate is concreted and prestressed in step 202 Before tensioning, the front steel web segment and the rear steel web segment are respectively installed.
相应地,步骤一中对需施工下翼缘板3内的所述预应力体系进行布设时,先对第四预应力筋4-4和第五预应力筋4-5进行布设;待步骤201中所述第四预应力筋4-4和第五预应力筋4-5张拉完成后,且步骤202中进行下翼缘板剩余部分混凝土浇筑及预应力张拉之前,对第一通长预应力筋4-1进行布设。Correspondingly, when laying out the prestressing system in the lower flange plate 3 to be constructed in step 1, first lay out the fourth prestressing tendons 4-4 and the fifth prestressing tendons 4-5; After the fourth prestressed tendon 4-4 and the fifth prestressed tendon 4-5 are stretched, and before the remaining part of the lower flange plate is concreted and prestressed in step 202, the first full length The prestressed tendon 4-1 is laid out.
实际施工时,步骤一中对波形钢腹板1进行安装之前,还需在所安装波形钢腹板1底部安装所述下剪力连接件。During actual construction, before the corrugated steel web 1 is installed in step 1, the lower shear connector needs to be installed at the bottom of the installed corrugated steel web 1 .
本实施例中,步骤一中对波形钢腹板1进行安装之前,需在所安装波形钢腹板1的顶底部分别安装所述上剪力连接件和所述下剪力连接件。In this embodiment, before installing the corrugated steel web 1 in step 1, the upper shear connector and the lower shear connector need to be installed on the top and bottom of the installed corrugated steel web 1 respectively.
并且,步骤一中对波形钢腹板1进行安装之前,还需对所安装波形钢腹板1进行防腐处理。Moreover, before installing the corrugated steel web 1 in step 1, it is necessary to carry out anti-corrosion treatment on the installed corrugated steel web 1 .
本实施例中,步骤201中对第四预应力筋4-4和第五预应力筋4-5进行张拉时,均采用锚具15进行张拉,待张拉完成后,对第四预应力筋4-4和第五预应力筋4-5两端的锚具15分别进行封锚;待步骤202中施工完成后,所述第四预应力筋4-4和第五预应力筋4-5两端所安装的锚具15均浇筑于下翼缘板3内。In this embodiment, when the fourth prestressed tendon 4-4 and the fifth prestressed tendon 4-5 are stretched in step 201, the anchor 15 is used for tensioning, and after the tensioning is completed, the fourth prestressed tendon 4-5 is stretched. The anchors 15 at both ends of the stress tendon 4-4 and the fifth prestress tendon 4-5 are respectively anchored; after the construction in step 202 is completed, the fourth prestress tendon 4-4 and the fifth prestress tendon 4- 5. The anchorages 15 installed at both ends are poured in the lower flange plate 3.
并且,步骤一中对第四预应力筋4-4和第五预应力筋4-5进行布设时,将第四预应力筋4-4的内端和第五预应力筋4-5的内端分别固定安装在一个锚具15上,且待步骤201中所述中部节段中部的混凝土浇筑完成后,所述第四预应力筋4-4的内端和第五预应力筋4-5的内端所安装的锚具15均浇筑于所述中部节段内。步骤202中对所述第一通长预应力筋4-1进行张拉时,采用锚固15进行张拉。And, when laying out the fourth prestressed tendon 4-4 and the fifth prestressed tendon 4-5 in step one, the inner end of the fourth prestressed tendon 4-4 and the inner end of the fifth prestressed tendon 4-5 ends are respectively fixedly installed on an anchor 15, and after the concrete pouring in the middle part of the middle segment described in step 201 is completed, the inner end of the fourth prestressed tendon 4-4 and the fifth prestressed tendon 4-5 The anchors 15 installed at the inner end of the inner end are all poured in the middle segment. In step 202, when the first full-length prestressed tendons 4-1 are stretched, anchors 15 are used for stretching.
实施例3Example 3
本实施例中,如图10所示,所施工波形钢腹板组合箱梁与实施例1不同的是:所述下剪力连接件为第二剪力连接结构。所述第二剪力连接结构包括多道穿在波形钢腹板1下部的第一横向连接件,多道所述第一横向连接件均位于同一水平面上且其均沿下翼缘板3的宽度方向进行布设,多道所述第一横向连接件沿下翼缘板3的长度方向由前至后进行布设,所述波形钢腹板1下部对应开有多个分别供多道所述第一横向连接件穿过的第一通孔。所述波形钢腹板1下部和多道所述第一横向连接件均浇筑于下翼缘板3内。所述第一横向连接件为PBL连接件或钢筋,所述PBL连接件为长条形钢板且所述长条形钢板的中部由前至后开有多个孔洞。多道所述第一横向连接件的长度均与下翼缘板3的宽度相同。In this embodiment, as shown in FIG. 10 , the construction of the composite box girder with corrugated steel webs is different from that in Embodiment 1 in that: the lower shear connection is a second shear connection structure. The second shear connection structure includes a plurality of first transverse connectors passing through the lower part of the corrugated steel web 1, and the plurality of first transverse connectors are all located on the same horizontal plane and are all along the bottom flange plate 3. The width direction is arranged, and the multiple first transverse connectors are arranged along the length direction of the lower flange plate 3 from front to back. A first through hole through which the transverse connecting piece passes. The lower part of the corrugated steel web 1 and the multiple first transverse connectors are poured into the lower flange plate 3 . The first transverse connecting piece is a PBL connecting piece or a steel bar, and the PBL connecting piece is a strip-shaped steel plate, and the middle part of the strip-shaped steel plate has a plurality of holes from front to back. The lengths of the multiple first transverse connecting members are all the same as the width of the lower flange plate 3 .
本实施例中,所述第一横向连接件为钢筋。多道所述第一横向连接件呈均匀布设。In this embodiment, the first transverse connecting member is a steel bar. Multiple channels of the first transverse connecting elements are evenly arranged.
实际施工时,所述第一横向连接件也可以为PBL连接件。并且,所述PBL连接件为长条形钢板且所述长条形钢板的中部由前至后开有多个孔洞,该长条形钢板呈竖直向布设。本实施例中,所述孔洞为圆孔。In actual construction, the first transverse connecting piece may also be a PBL connecting piece. In addition, the PBL connector is a strip-shaped steel plate, and the middle part of the strip-shaped steel plate has a plurality of holes from front to back, and the strip-shaped steel plate is arranged vertically. In this embodiment, the hole is a round hole.
同时,所述第二剪力连接结构还包括两道均布设在波形钢腹板1底部的下纵向连接件,两道所述下纵向连接件分别固定在波形钢腹板1底部左右两侧;两道所述下纵向连接件均沿下翼缘板3的长度方向进行布设,两道所述下纵向连接件的长度均与下翼缘板3的长度相同。所述下纵向连接件为PBL连接件或钢筋。所述下纵向连接件与波形钢腹板1之间以焊接方式进行固定连接。At the same time, the second shear connection structure also includes two lower longitudinal connectors arranged on the bottom of the corrugated steel web 1, and the two lower longitudinal connectors are respectively fixed on the left and right sides of the bottom of the corrugated steel web 1; The two lower longitudinal connectors are arranged along the length direction of the lower flange plate 3 , and the lengths of the two lower longitudinal connectors are the same as the length of the lower flange plate 3 . The lower longitudinal connector is a PBL connector or a steel bar. The lower longitudinal connecting piece and the corrugated steel web 1 are fixedly connected by welding.
本实施例中,所述下纵向连接件为钢筋。In this embodiment, the lower longitudinal connector is a steel bar.
实际施工时,所述下纵向连接件也可以为PBL连接件。并且,该PBL连接件(即长条形钢板)呈竖直向布设。In actual construction, the lower longitudinal connector may also be a PBL connector. In addition, the PBL connector (ie, the strip-shaped steel plate) is arranged vertically.
本实施例中,两道所述下纵向连接件分别布设在所述第一平直钢板和所述第三平直钢板底部。两道所述下纵向连接件均布设在同一水平面上。In this embodiment, the two lower longitudinal connectors are arranged on the bottom of the first straight steel plate and the third straight steel plate respectively. The two lower longitudinal connectors are arranged on the same horizontal plane.
本实施例中,所述上剪力连接件为第五剪力连接结构,所述第五剪力连接结构的结构与所述第二剪力连接结构的结构相同。In this embodiment, the upper shear connection member is a fifth shear connection structure, and the structure of the fifth shear connection structure is the same as that of the second shear connection structure.
所述第五剪力连接结构包括多道穿在波形钢腹板1上部的第三横向连接件7,多道所述第三横向连接件7均位于同一水平面上且其均沿上翼缘板2的宽度方向进行布设,多道所述第三横向连接件7沿上翼缘板2的长度方向由前至后进行布设,所述波形钢腹板1上部对应开有多个分别供多道所述第三横向连接件7穿过的第三通孔。所述波形钢腹板1上部和多道所述第三横向连接件7均浇筑于上翼缘板2内。所述第三横向连接件7为PBL连接件或钢筋;多道所述第三横向连接件7的长度均与上翼缘板2的宽度相同。The fifth shear connection structure includes a plurality of third transverse connectors 7 passing through the upper part of the corrugated steel web 1, and the plurality of third transverse connectors 7 are all located on the same horizontal plane and are all along the upper flange plate 2 is laid out in the width direction, and the multiple third transverse connectors 7 are laid out from front to back along the length direction of the upper flange plate 2, and the upper part of the corrugated steel web 1 is correspondingly provided with a plurality of lines respectively for multiple lines The third through hole through which the third transverse connecting member 7 passes. The upper part of the corrugated steel web 1 and the plurality of third transverse connectors 7 are cast in the upper flange plate 2 . The third transverse connecting member 7 is a PBL connecting member or a steel bar; the lengths of multiple third transverse connecting members 7 are the same as the width of the upper flange plate 2 .
本实施例中,所述第三横向连接件7为钢筋。多道所述第三横向连接件7呈均匀布设。In this embodiment, the third transverse connecting member 7 is a steel bar. The plurality of third transverse connecting elements 7 are evenly arranged.
实际施工时,所述第三横向连接件7也可以为PBL连接件。并且,该PBL连接件(即长条形钢板)呈竖直向布设。In actual construction, the third transverse connecting piece 7 may also be a PBL connecting piece. In addition, the PBL connector (ie, the strip-shaped steel plate) is arranged vertically.
同时,所述第五剪力连接结构还包括两道均布设在波形钢腹板1顶部的上纵向连接件12,两道所述上纵向连接件12分别固定在波形钢腹板1顶部左右两侧;两道所述上纵向连接件12均沿上翼缘板2的长度方向进行布设,两道所述上纵向连接件12的长度均与上翼缘板2的长度相同;所述上纵向连接件12为PBL连接件或钢筋。At the same time, the fifth shear connection structure also includes two upper longitudinal connectors 12 arranged on the top of the corrugated steel web 1, and the two upper longitudinal connectors 12 are respectively fixed on the left and right sides of the top of the corrugated steel web 1. side; the two upper longitudinal connectors 12 are arranged along the length direction of the upper flange plate 2, and the lengths of the two upper longitudinal connectors 12 are the same as the length of the upper flange plate 2; The connector 12 is a PBL connector or a steel bar.
本实施例中,所述上纵向连接件12为钢筋。In this embodiment, the upper longitudinal connecting member 12 is a steel bar.
实际施工时,所述上纵向连接件12也可以为PBL连接件。并且,该PBL连接件(即长条形钢板)呈竖直向布设。In actual construction, the upper longitudinal connector 12 may also be a PBL connector. In addition, the PBL connector (ie, the strip-shaped steel plate) is arranged vertically.
本实施例中,两个所述上纵向连接件12分别布设在所述第一平直钢板和所述第三平直钢板顶部。In this embodiment, the two upper longitudinal connectors 12 are arranged on the tops of the first flat steel plate and the third flat steel plate respectively.
本实施例中,所述第一通孔和所述第三通孔均为圆形通孔。In this embodiment, both the first through hole and the third through hole are circular through holes.
本实施例中,所施工波形钢腹板组合箱梁的其余部分结构和连接关系,均与实施例1相同。In this embodiment, the structures and connections of the rest of the corrugated steel web composite box girder are the same as those in Embodiment 1.
本实施例中,所施工波形钢腹板组合箱梁的施工工艺与实施例1相同。In this embodiment, the construction process of the corrugated steel web composite box girder is the same as that in Embodiment 1.
实施例4Example 4
本实施例中,如图11-1、图11-2及图11-3所示,所施工波形钢腹板组合箱梁与实施例1不同的是:所述下剪力连接件为第三剪力连接结构。In this embodiment, as shown in Figure 11-1, Figure 11-2 and Figure 11-3, the construction of the corrugated steel web composite box girder is different from that of Embodiment 1 in that the lower shear connector is the third Shear connection structure.
所述第三剪力连接结构包括多个均布设在波形钢腹板1左侧壁下部的左侧下剪力板10-1和多个均布设在波形钢腹板1右侧壁下部的右侧下剪力板,多个所述左侧下剪力板10-1和多个所述右侧下剪力板均沿下翼缘板3的长度方向由前至后进行布设,多个所述左侧下剪力板10-1和多个所述右侧下剪力板均布设在同一水平面上,多个所述左侧下剪力板10-1和多个所述右侧下剪力板呈交错布设。所述波形钢腹板1下部、多个所述左侧下剪力板10-1和多个所述右侧下剪力板均浇筑于下翼缘板3内。The third shear connection structure includes a plurality of lower left shear plates 10-1 arranged on the lower part of the left wall of the corrugated steel web 1 and a plurality of right lower shear plates 10-1 arranged on the lower part of the right wall of the corrugated steel web 1. The lower side shear plates, the plurality of left lower shear plates 10-1 and the plurality of right lower shear plates are arranged along the length direction of the lower flange plate 3 from front to back, and the plurality of lower shear plates The left lower shear plate 10-1 and the plurality of right lower shear plates are all arranged on the same horizontal plane, and the plurality of left lower shear plates 10-1 and the plurality of right lower shear plates The force plates are arranged in a staggered manner. The lower part of the corrugated steel web 1 , the plurality of left lower shear plates 10 - 1 and the plurality of right lower shear plates are all poured into the lower flange plate 3 .
本实施例中,所述第三剪力连接结构还包括多道均穿在波形钢腹板1下部的第二横向连接件16,多道所述第二横向连接件16均位于同一水平面上且其均沿下翼缘板3的宽度方向进行布设,多个所述左侧下剪力板10-1和多个所述右侧下剪力板均位于多道所述第二横向连接件16下方。多道所述第二横向连接件16沿下翼缘板3的长度方向由前至后进行布设,多道所述第二横向连接件16的长度均与下翼缘板3的宽度相同,所述波形钢腹板1下部对应开有多个分别供多道所述第二横向连接件16穿过的第二通孔8-2。In this embodiment, the third shear connection structure further includes a plurality of second transverse connectors 16 passing through the lower part of the corrugated steel web 1, and the plurality of second transverse connectors 16 are all located on the same horizontal plane and They are all laid out along the width direction of the lower flange plate 3, and the plurality of left lower shear plates 10-1 and the plurality of right lower shear plates are located in the plurality of second transverse connectors 16 below. The plurality of second transverse connectors 16 are arranged from front to rear along the length direction of the lower flange plate 3, and the lengths of the plurality of second transverse connectors 16 are all the same as the width of the lower flange plate 3, so The lower part of the corrugated steel web 1 is correspondingly opened with a plurality of second through holes 8-2 through which the plurality of second transverse connectors 16 respectively pass.
本实施例中,所述第二横向连接件16为钢筋。多道所述第二横向连接件16呈均匀布设。In this embodiment, the second transverse connecting member 16 is a steel bar. Multiple channels of the second transverse connecting elements 16 are evenly arranged.
实际施工时,所述第二横向连接件16也可以为PBL连接件。并且,所述PBL连接件为长条形钢板且所述长条形钢板的中部由前至后开有多个孔洞,该长条形钢板呈竖直向布设。本实施例中,所述孔洞为圆孔。In actual construction, the second transverse connecting piece 16 may also be a PBL connecting piece. In addition, the PBL connector is a strip-shaped steel plate, and the middle part of the strip-shaped steel plate has a plurality of holes from front to back, and the strip-shaped steel plate is arranged vertically. In this embodiment, the hole is a round hole.
本实施例中,所述波形钢腹板1中布设左侧下剪力板10-1的钢板节段为左侧剪力板布设段,所述波形钢腹板1中布设所述右侧下剪力板的钢板节段为右侧剪力板布设段;所述左侧下剪力板10-1为将所述左侧剪力板布设段下部向左弯折后形成的剪力板,所述右侧下剪力板为将所述右侧剪力板布设段下部向右弯折后形成的剪力板。In this embodiment, the steel plate section where the left lower shear plate 10-1 is arranged in the corrugated steel web 1 is the left shear plate arrangement section, and the right lower shear plate 10-1 is arranged in the corrugated steel web 1. The steel plate segment of the shear plate is the right shear plate layout section; the left lower shear plate 10-1 is a shear plate formed by bending the lower part of the left shear plate layout section to the left, The right lower shear plate is a shear plate formed by bending the lower part of the right shear plate laying section to the right.
本实施例中,多个所述左侧下剪力板10-1和多个所述右侧下剪力板的结构和尺寸均相同且均为方形板。In this embodiment, the multiple left lower shear plates 10-1 and the multiple right lower shear plates have the same structure and size and are all square plates.
本实施例中,多个所述左侧下剪力板10-1和多个所述右侧下剪力板均呈均匀布设,前后相邻两个所述左侧下剪力板10-1之间的间距与前后相邻两个所述右侧下剪力板之间的间距相同。多个所述左侧下剪力板10-1的结构和尺寸均相同,多个所述右侧下剪力板的结构和尺寸均相同,所述左侧下剪力板10-1和所述右侧下剪力板的结构和尺寸均相同。In this embodiment, the plurality of left lower shear plates 10-1 and the plurality of right lower shear plates are evenly arranged, and two adjacent left lower shear plates 10-1 The distance between them is the same as the distance between the front and rear adjacent two right lower shear plates. The structure and size of the plurality of left lower shear plates 10-1 are the same, the structures and sizes of the plurality of right lower shear plates are the same, and the left lower shear plates 10-1 and the left lower shear plates 10-1 are the same The structure and size of the lower shear plate on the right side are the same.
本实施例中,所述上剪力连接件为第六剪力连接结构,所述第六剪力连接结构的结构与所述第三剪力连接结构的结构相同。In this embodiment, the upper shear connection member is a sixth shear connection structure, and the structure of the sixth shear connection structure is the same as that of the third shear connection structure.
所述第六剪力连接结构包括多个均布设在波形钢腹板1左侧壁上部的左侧上剪力板11-1和多个均布设在波形钢腹板1右侧壁上部的右侧上剪力板11-2,多个所述左侧上剪力板11-1和多个所述右侧上剪力板11-2均沿上翼缘板2的长度方向由前至后进行布设,多个所述左侧上剪力板11-1和多个所述右侧上剪力板11-2均布设在同一水平面上,多个所述左侧上剪力板11-1和多个所述右侧上剪力板11-2呈交错布设;所述波形钢腹板1上部、多个所述左侧上剪力板11-1和多个所述右侧上剪力板11-2均浇筑于上翼缘板2内。The sixth shear connection structure includes a plurality of upper left shear plates 11-1 arranged on the upper part of the left side wall of the corrugated steel web 1 and a plurality of right upper shear plates 11-1 arranged on the upper part of the right side wall of the corrugated steel web 1. The upper side shear plates 11-2, the plurality of left upper shear plates 11-1 and the plurality of right upper shear plates 11-2 are all along the length direction of the upper flange plate 2 from front to back For laying, a plurality of upper left shear plates 11-1 and a plurality of upper right shear plates 11-2 are arranged on the same horizontal plane, and a plurality of upper left shear plates 11-1 and the plurality of upper right shear plates 11-2 are arranged in a staggered manner; the upper part of the corrugated steel web 1, the plurality of upper left shear plates 11-1 and the plurality of upper shear plates on the right Plates 11-2 are poured in the upper flange plate 2.
同时,所述第六剪力连接结构还包括多道均穿在波形钢腹板1上部的第四横向连接件13,多道所述第四横向连接件13均位于同一水平面上且其均沿上翼缘板2的宽度方向进行布设,多个所述左侧上剪力板11-1和多个所述右侧上剪力板11-2均位于多道所述第四横向连接件13上方;多道所述第四横向连接件13沿上翼缘板2的长度方向由前至后进行布设,多道所述第四横向连接件13的长度均与上翼缘板2的宽度相同,所述波形钢腹板1上部对应开有多个分别供多道所述第四横向连接件13穿过的第四通孔8-4。At the same time, the sixth shear connection structure also includes a plurality of fourth transverse connectors 13 passing through the upper part of the corrugated steel web 1, and the plurality of fourth transverse connectors 13 are all located on the same horizontal plane and along the The upper flange plate 2 is arranged in the width direction, and the plurality of left upper shear plates 11-1 and the plurality of right upper shear plates 11-2 are located in the plurality of fourth transverse connectors 13 Above: the multiple fourth transverse connectors 13 are laid out from front to back along the length direction of the upper flange plate 2, and the lengths of the multiple fourth transverse connectors 13 are all the same as the width of the upper flange plate 2 The upper part of the corrugated steel web 1 is correspondingly opened with a plurality of fourth through holes 8-4 through which the plurality of fourth transverse connectors 13 respectively pass.
本实施例中,所述第四横向连接件13为钢筋。多道所述第第四横向连接件13呈均匀布设。In this embodiment, the fourth transverse connecting member 13 is a steel bar. The plurality of fourth transverse connecting elements 13 are evenly arranged.
实际施工时,所述第四横向连接件13也可以为PBL连接件。并且,所述PBL连接件为长条形钢板且所述长条形钢板的中部由前至后开有多个孔洞,该长条形钢板呈竖直向布设。本实施例中,所述孔洞为圆孔。In actual construction, the fourth transverse connecting piece 13 may also be a PBL connecting piece. In addition, the PBL connector is a strip-shaped steel plate, and the middle part of the strip-shaped steel plate has a plurality of holes from front to back, and the strip-shaped steel plate is arranged vertically. In this embodiment, the hole is a round hole.
本实施例中,多个所述波形钢腹板1顶部均与上翼缘板2紧固连接,多个所述波形钢腹板1上所设置的所述第三剪力连接结构共用多道所述第二横向连接件16,多个所述波形钢腹板1上所设置的所述第六剪力连接结构共用多道所述第四横向连接件13。In this embodiment, the tops of the plurality of corrugated steel webs 1 are all tightly connected to the upper flange plate 2, and the third shear connection structures set on the plurality of corrugated steel webs 1 share multiple channels. The second transverse connecting member 16 and the sixth shear connection structures provided on the plurality of corrugated steel webs 1 share multiple fourth transverse connecting members 13 .
本实施例中,多个所述左侧上剪力板11-1和多个所述右侧上剪力板11-2的结构和尺寸均相同且均为方形板。多个所述左侧上剪力板11-1的数量与多个所述左侧下剪力板10-1的数量相同,多个所述左侧上剪力板11-1分别位于多个所述左侧下剪力板10-1上方,所述左侧上剪力板11-1和左侧下剪力板10-1的结构和尺寸均相同,所述左侧上剪力板11-1为将所述左侧剪力板布设段上部向左弯折后形成的剪力板。多个所述右侧上剪力板11-2的数量与多个所述右侧下剪力板的数量相同,多个所述右侧上剪力板11-2分别位于多个所述右侧下剪力板上方,所述右侧上剪力板11-2和所述右侧下剪力板的结构和尺寸均相同,所述右侧上剪力板11-2将所述右侧剪力板布设段上部向右弯折后形成的剪力板。In this embodiment, the multiple left upper shear plates 11-1 and the multiple right upper shear plates 11-2 have the same structure and size and are all square plates. The number of the plurality of left upper shear plates 11-1 is the same as the number of the plurality of left lower shear plates 10-1, and the plurality of left upper shear plates 11-1 are located in multiple Above the left lower shear plate 10-1, the structure and size of the left upper shear plate 11-1 and the left lower shear plate 10-1 are the same, and the left upper shear plate 11 -1 is the shear plate formed by bending the upper part of the left shear plate laying section to the left. The number of the plurality of right upper shear plates 11-2 is the same as the number of the plurality of right lower shear plates, and the plurality of right upper shear plates 11-2 are respectively located in the plurality of right upper shear plates. Above the lower side shear plate, the structure and size of the right upper shear plate 11-2 and the right lower shear plate are the same, and the right upper shear plate 11-2 divides the right side The shear plate formed by bending the upper part of the shear plate layout section to the right.
实际加工时,所述侧剪力板布设段为平直钢板一,所述右侧剪力板布设段为平直钢板二,所述平直钢板一与所述平直钢板二呈平行布设,每个所述平直钢板一与其前后两侧相邻的所述平直钢板二之间均通过平直钢板三进行连接,所述平直钢板一、所述平直钢板二和所述平直钢板三均为矩形钢板。本实施例中,所述平直钢板一为第一平直钢板,所述平直钢板二为第二平直钢板。During actual processing, the side shear plate laying section is a straight steel plate one, and the right shear plate laying section is a straight steel plate two, and the straight steel plate one and the straight steel plate two are arranged in parallel, and each of the The straight steel plate one and the two adjacent straight steel plates on the front and rear sides are all connected by a straight steel plate three, and the straight steel plate one, the two straight steel plates and the three straight steel plates are Rectangular steel plate. In this embodiment, the first straight steel plate is the first straight steel plate, and the second straight steel plate is the second straight steel plate.
本实施例中,所述第二通孔8-2和第四通孔8-4均为圆孔。In this embodiment, both the second through hole 8-2 and the fourth through hole 8-4 are round holes.
本实施例中,所施工波形钢腹板组合箱梁的其余部分结构和连接关系,均与实施例1相同。In this embodiment, the structures and connections of the rest of the corrugated steel web composite box girder are the same as those in Embodiment 1.
本实施例中,所施工波形钢腹板组合箱梁的施工工艺与实施例1相同。In this embodiment, the construction process of the corrugated steel web composite box girder is the same as that in Embodiment 1.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.
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| CN106193300A (en) * | 2016-08-31 | 2016-12-07 | 济南市人防建筑设计研究院有限责任公司 | A kind of corrugated sheet steel makees the groove type plate of skeleton |
| CN111749137A (en) * | 2020-07-14 | 2020-10-09 | 郑州大学 | A prefabricated segmental beam joined by a plate truss and an assembling method thereof |
| CN112012112B (en) * | 2020-09-15 | 2022-05-03 | 中铁二十三局集团第三工程有限公司 | Construction method for asynchronous cradle of corrugated steel web cast-in-place cantilever box girder |
| CN113188735B (en) * | 2021-04-30 | 2023-11-21 | 西安公路研究院有限公司 | Non-destructive testing method for external cable tensioning quality of continuous rigid-frame girder bridges with corrugated steel webs |
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