CN103882653A

CN103882653A - Continuous washing mechanism

Info

Publication number: CN103882653A
Application number: CN201210589536.2A
Authority: CN
Inventors: 孙长顺
Original assignee: Individual
Current assignee: Individual
Priority date: 2012-12-19
Filing date: 2012-12-19
Publication date: 2014-06-25

Abstract

The invention relates to a mechanical mechanism used for washing or spin-drying in washing machinery, in particular to a mechanical mechanism with functions of continuous washing and continuous spin-drying. Laundry to be washed can be continuously input into the mechanical mechanism, the complete process of washing and spin-drying is completed in order; the laundry is then continuously output; a grooming area, a washing area, a spin-drying area and a sewage purification area are powered by a power and power transmission device; corresponding laundry conveying mechanisms and the like provide logistics services for the above function areas; the washing area is used for performing the washing process of rough washing, fine washing, rinsing and the like in order; rising with clear water is performed then, and dirt and foul water on the laundry are removed; in a final spin-drying phase, water in the laundry is spun out, the dewatered laundry is output, and the whole process is complete.

Description

Continuous washing mechanism

Summary of the invention:

A kind of mechanical mechanism, is the mechanism for washing or the drying operation of washing machine, especially a kind of continuous washing and the mechanical mechanism drying continuously.

Summary of the invention:

The present invention relates to a kind of washing of continuous washing device and dry mechanism, substrate can be inputted in this mechanism continuously, order completes washing, dries overall process, and then by substrate continuous wave output.

Slightly wash, fine purifiation, rinsing

This mechanism is mainly divided into combing district, scrubbing section, drying district, three functional areas of sewage purification, and power and driving force transmission conduction provides energy for above-mentioned functions district, and the transmission mechanism of corresponding washings etc. provide logistics service for above-mentioned functions district.

Substrate first passes through combing district, and the filiform such as the hair cleaning of carrying winding on it secretly is removed, and meanwhile, the substrate of making in order and arrange, avoids piling up, in order to avoid impact is by input unit, and clean result.Then enter scrubbing section, slightly wash successively, the washing process such as fine purifiation, rinsing.Carry out afterwards clear water rinsing, the dirt on substrate, sewage are removed.Finally enter the drying stage, the moisture containing on substrate is got rid of, the substrate after output dehydration, completes overall process.

Combing district: substrate, under the dragging of traction, is introduced into combing district; The threads such as the hair on it are cleaned out, then enter rinsing area; Meanwhile, adopt vibration measure, large particulate matter is shaken off.

Scrubbing section: be divided into slightly wash, fine purifiation, rinsing three phases.

Slightly washing the stage, is substrate is moved towards input unit stage by combing district, and this stage adopts flowing water to rinse and the mode of vibrations substrate is washed.

In the fine purifiation stage, be substrate is moved towards two-dimentional device stage by input unit, and this stage adopts water impact, forces the method washings such as shearing.Rocking-turn mechanism shake traction does conical gyration, makes substrate and axial current form frontal impact, makes again substrate and the current of rotation form circumferential shearing simultaneously, the friction removal dirt that utilizes current and substrate to form.

Rinse stage is the stage of two-dimentional device to output device; Be that formation closed conduct that substrate and traction are placed in to the confining part of two-dimentional device is accepted clear water and rinsed, the displacement such as dirt, sewage of containing in substrate is removed.

Dry district: by moisture drying dehydration contained on substrate, complete whole washing and dry process.Meanwhile, collect the moisture throwing away, concentrate and transfer to rinse bath, make to rinse clear water and use.

Waste water purification device: the combing case waste water of discharging after washing and washer box waste water flow into waste water purification device (abbreviation purifier), carries out cycling and reutilization after purified treatment.

Purifier is divided into sedimentation basin, flocculation basin, three casings of filtering ponds:

Sedimentation basin: be divided into three intervals, each interval is by open communication, opening is located at down respectively, in, upper three height positions, make first particle, precipitate in waste water, floating thing is floating, stays the first interval; Make again suspended matter be detained between mesozone, finally at upper opening, further sediment separate out, suspended matter.

Flocculation basin: after being located at sedimentation basin, establishing pipe special and add flocculant, will, through sedimentation basin treated water body flocculation treatment, adsorb the dirts such as small suspended matter and bacterium.

Filtering ponds: the screen pack of different pore size is set by the water body filtration after flocculation, formerly, small-bore net, rear, successively filters large aperture net, then extract water purification input rinsing casing and recycle.

This mechanism is mainly made up of frame, rocking-turn mechanism, continuous input/output mechanism, water tank, one-level endless filter belt, secondary circulation filter or cycling mechanism.

Water tank is divided into some area of space, adheres to different functional areas separately: by the flow process of substrate, the water tank in combing district arranges at first, is then scrubbing section water tank, is rinsing district water tank afterwards, is finally to collect the drying district water tank that throws away moisture.

Dry district's water tank, form the middle rocking-turn mechanism that establishes of front case, rear cabinet of similar scrubbing section, the moisture that water tank throws away substrate centrifugal rotation is collected and is concentrated, and enters the top stage of potcher by pipeline, with relatively clean current flushing.

In scrubbing section, entrust carrier's substrate and enter rocking-turn mechanism, form circular rotation thereupon, the water that contains washing agent in water tank and washings form shearing motion and friction, wash the dirt adhering to off; Then enter the clear water pipe of sealing, in rotation and the compound motion that moves ahead, carry out preliminary clear water rinse (abbreviation turn float), and then enter and dry district after stilling basin and hydrostatic vater tand rinse rinse.The washings of endless filter belt carrier after rinse enters and dries behind district, under the effect of rocking-turn mechanism, makes substrate rotate to form centrifugal motion, and moisture is thrown away, and completes washing overall process.

Combing district:

Before washings enters scrubbing section, be introduced into combing district.If special mechanism, cleans out the similar threads such as the hair on substrate, collect classification and store.

Scrubbing section:

Scrubbing section is mainly made up of water tank, Cu Xi district, rocking-turn district, Zhuan Piao district.Water tank is the summation that contains the water container in each district,, is also fixed together with the frame in rocking-turn district meanwhile, forms the casing (drying district also roughly the same) of a composite type.Substrate successively by each district, completes slightly and washes, turns and wash, turn and float overall process (Fig. 1) under the carrying of traction.

One, slightly wash

Cu Xi district, is mainly made up of ejector (or mechanism), vibrating mechanism etc.Substrate is contained in traction, and through the corresponding water tank location in Cu Xi district, ejector, to substrate jet water course, carries out vibrator vibration simultaneously and stirs, and thick step washes the dirt off.

Substrate relative water tank in traction is suspended state, by flushing and the tension force effect of water jets, dirt is come off from substrate; Vibrating mechanism produces vibration, and the particle sticking on substrate is shaken off or make it to get loose, and completes slightly and washes.

So-called traction, refers to and capsule or the band of the flexibility such as continuous cylinder, pocket, strip shape body that can carry substrate if substrate is flexible bar, can omit traction, directly enters this mechanism and washs or dry.

Two, turn and wash

Turn wash mainly by circulating filtration traction, rocking-turn mechanism, input unit, output device, cleaning solution injecting mechanism, etc. form.Filtration traction is located at front and the below of rocking-turn mechanism, forms closed hoop and cycle operation.

Circulating filtration traction

In scrubbing section, the sewage producing is carried out to filtration treatment, belongs to single filter, by fiber web to the processing of Preliminary sewage after, the directly defeated right-hand member region of getting back to, supplements right-hand member water, forms initial cycle (Fig. 2); Sewage after fiber web filters is carried out to secondary refinement filtration treatment, then be pumped in rinse groove to rinse to enter in the rinse groove drying before district and use, then, flow into again in rinse water tank, after rinse water tank buffering, the more centrifugal swabbing action being formed by the flexible pipe of constraint two-dimensional device sucks water, enters Zhuan Xi district through this flexible pipe, fill in the runoff water body being formed by rotating vane, within the scope of scrubbing section, form a circulation of the one-level through secondary filter.

Endless filter belt is distributed in two locus scopes.The left (being positioned at the left end of Fig. 1) of rocking-turn mechanism is located in front portion, and cross section (along the axial facade of rocking-turn cylinder) is triangular in shape, the corresponding rocking-turn of its long hypotenuse mechanism axially, the face of slope of formation.This is domatic in high current pool, and rocking-turn mechanism is penetrated on next current direction and raised, and forms local higher level summit, make the heavier current of quality (containing particle) and lighter floating thing cross summit, enter fall area, then sink respectively or float to and salvage district, process respectively.

Particle is by water impact with by after domatic lifting, or drift about to upper left quarter, or be recycled silk hair absorption on filter bag and sweeping along and do counterclockwise shuttling movement, after left facade turnover, enter horizontal drag band portion, brush or water impact from inside to outside and coming off finally by vibration, hairbrush, then enter the passage of collecting and discharging dirt, discharged to secondary circulation misgivings region, after secondary purification is processed, pumping in rinse groove, the water that work rinses, forms secondary circulation (Fig. 3).

The summit of current is positioned at left end middle housing, and floating thing floats towards low water level district, both sides, collection and treatment after crossing and binding.By left end region horizontal expansion, make its lateral dimension be greater than rocking-turn casing, establish the passage of sewage backflow in these enlarged area both sides, sewage is returned in rocking-turn casing by refluxing opening.

Refluxing opening region and the region of binding form the height of water, cause the current of lateral flow, make floating thing flow to both sides; Meanwhile, establish collecting net on the top of the passage of sewage backflow, floating thing is collected.Meanwhile, draw middle water in high water level and be defeated by combing water tank, owing to existing pressure differential can form shoving upwards, can form the local high water level of combing water tank.

The high order end region of casing, is not subject to jet impulse, relatively placidity.Above-mentioned particle or floccule etc. to upper left quarter drift, sink in high order end region, has the silk hair of traction to drag the passage to dirt after suddenly, enters secondary purification processing region.

Current summit and clear water zone mineralization pressure are poor, make the fine clear water zone infiltration that flows to, and form particle or water filtration; The water under high pressure in summit district is caused to low-pressure area can mineralization pressure poor, utilize this pressure differential to form local current, rinse or promote dirt motion, reach the object of getting rid of or piling up dirt.

The below of rocking-turn mechanism is located in the front portion of endless filter belt, elongated, form slow flowing water district (being called for short weak current district) through the effect of cutting apart of dividing plate, the penetrating under water of this region (title coarse filtration) within the scope of filter bag, then fill into thick water tank by conduit, or continue to infiltrate clear water tanks and further purified, or fill in rocking-turn mechanism left end water tank (being called for short low level case).

Endless filter belt surrounds the interval of a relative closure; by the left end UNICOM of this interval and rocking-turn mechanism; form the pressure differential between the inside and outside both sides of filter bag; the pressure differential effect forming by this water tank subregion; make clear water or see through containing the sewage of molecule; and intercept particle or floccule enters, form the only waters (abbreviation thread) containing subparticle.

Water in clear water tanks extracted out by water pump after water level reduce, be formed at the pressure differential between thick water tank, make thick water under the effect of pressure reduction to the infiltration in clear water tanks, supplement water purification.

Grid barricade is established between Yu Cu pool in clean water area, and filtering material arranges (Fig. 3) on it.

Rocking-turn mechanism

Rocking-turn mechanism mainly by rotating cylinder mechanism, push away wiper blade, get rid of pipe and form.Washings produces and shears and friction with the liquid of washing in rotation, realizes turning and washes and preliminary rinsing.

Substrate, under traction carries, maintains mechanism, output device through input unit, two-dimensional phase successively, forms take input, output device line as axle two taper surfaces of revolution take the radius of gyration of two-dimensional phase rotating cylinder as radius.

Input unit, two-dimensional phase maintain the surface of revolution between mechanism, are that substrate directly contacts, shears and rub with cleaning solution water, wash away dirt; Two-dimensional phase maintains the surface of revolution between mechanism and output device, and substrate is wrapped in pipeline, and the radially current that the clear water of being inputted by top forms, slightly walk rinse by substrate.Top clear water rotates with pipeline, forms centrifugal flow, produces to flow to by output the pipeline that two-dimensional phase maintains mechanism and flow.

Rotating cylinder mechanism and blade

Rotating cylinder mainly by frame, rotating cylinder, push away wiper blade, power and transmission device and form.Rotating cylinder is arranged in frame, produces rotation under power drive, drives traction and substrate rotation laterally tangent with current, forms axial shearing and friction, washing dirt; Meanwhile, push away wiper blade and under the driving of rotating cylinder, produce rotation, push away water to high current district vertically, form the current of axial flow and rotation, rinse the dirt on washings, make it to depart from, reach cleaning purpose.

Two-dimensional phase maintains mechanism

Two-dimensional phase maintains mechanism and is mainly made up of Xuan Tong mechanism, separating device, two-dimensional phase holdout device (abbreviation two-dimensional device).Two-dimensional device is arranged on rotating cylinder, in the process of rotation thereupon, drives traction to produce rocking-turn, keeps washings radially not rotating simultaneously; If partition is separated into washings in unit, expand the direct shear surface contacting between washings and current, washing dirt.Two-dimensional phase holdout device, in the process with rotating cylinder rotation, controls traction and does not produce torsion, and a not rotation of swing, makes washings not produce kink.

The rotation of rocking-turn cylinder, not rotation of two-dimensional device, the two relatively rotates.Two-dimensional device is arranged on rocking-turn cylinder by bearing etc., and rocking-turn cylinder is fixedly mounted on frame plate, and frame plate and water tank wall disjunctor arrange.

The tubular body of two-dimensional device is connected with the flexible pipe being fixedly mounted on rinsing tank wall of encorbelmenting, the rotational freedom of constraint two-dimensional device.Meanwhile, this flexible pipe also covers substrate and clear water wherein, along with rocking-turn produces vibration, washings is carried out to enclosed rinse and flushing.

Input unit, output device

Input unit, output device are to control traction to enter device or the mechanism of input state before of Zhuan Xi district, it can be the device that guarantees that traction does not rotate, also can be the mechanism that avoids traction to rotate, object is to form with two-dimensional phase holdout device the controlling organization that prevents traction rotation, makes washings only produce turn and does not rotate.

Push away wiper blade

Push away wiper blade along rotating cylinder axially in the shape of a spiral, be vertically mounted on rotating cylinder inwall, rotate with rotating cylinder; Blade by water by the left end of rotating cylinder to right-hand member with along circumferentially pushing, form the rotary water current along rotating cylinder axial flow, impact vertically and wash washings.

Power and transmission device

Power and transmission device are mainly made up of power transmission shaft, travelling gear etc., and line shaft engages conduction by gear, and power is passed to rotating cylinder, drive rotating cylinder to produce rotation, drive two-dimensional phase to maintain mechanism's rotation, and then drive traction and substrate rotation.

Three, rinsing:

Rinsing district is located at rinsing bath and two spaces of potcher, and rinsing bath adopts the composite type rinsing of rinsing and vibrating combination, and potcher hikes up dirt by the mode of rinsing.The setting of potcher flows to as substrate the passage that dries mechanism simultaneously, and has the space that the driving mechanism in driving traction pilot process is set concurrently.

Preliminary rinsing work is just to have started in the rotating cylinder stage, is that pipeline runoff rinses and tube wall extrusion and collision carries out rinsing.Entering behind rinsing district, under the impact of current, then establish special vibrating mechanism, traction and substrate are implemented to vibration, residual dirt is further departed from.

Dry district:

Drying district structure and operation principle and to turn washing cylinder identical, is in an anhydrous space, the water that contains on substrate to be got rid of and drags dryly, then exports.

Water tank

Water tank is divided into some intervals, realizes different functionalities requirement.

Main current: water tank and sewage disposal casing and header tank UNICOM respectively of drying district, form by drying the case---flow direction of rinsing district---scrubbing section---purified treatment case, and then the water body after purifying is flowed to rinsing district through lift pump, the systemic circulation (Fig. 6) between formation system.

Circulating water flow in scrubbing section: scrubbing section water body forms through the pushing of rotating cylinder blade the axial current that flowed to input unit by output device, these current are at input unit end heap high water level, and output device end water level is dragged down; The space that circulating filtration traction is surrounded and output device end are established pipeline UNICOM, form the differential water pressures of filtering between the inside and outside two sides of traction.Utilize this pressure reduction, make the outside water containing dirt to filter traction inner space infiltration, form tentatively and filter.

Be circulated to output space through the preliminary water filtering through unicom pipeline, form the current that again flow to input, form thus the interior circulating water flow of scrubbing section.

The current that flowed to input by output are merged by interior circulating water flow and rinsing current, and the rinsing current that newly add are relatively clean, have diluted the concentration of dirt and the concentration of washing agent in scrubbing section, therefore need constantly not as washing agent.

Because substrate is with rotating cylinder rotation, therefore, the some rotational trajectory of relative substrate that adds of washing agent has a lead; Washing agent pipeline is along first rinsing install pipeline, and before two-dimensional phase maintains mechanism, certain spatial measure mixes (figure) in water.

Separate between combing district water tank and washing water tank, the sewage of combing district water tank is directly discharged to purification tank for liquid waste (abbreviation wastewater disposal basin).Waste water is exported by pipe special, and certain water yield water from introduce scrubbing section fills into thus.

Combing district water tank bottom is located at the waste water output mouth of a river, is connected and is drawn by waste pipe.Combing district tank top is established floating thing overfall, and floating thing is drifted about to the side case for collecting.The middle water of introducing is located in the middle of water tank, and the mouth of pipe, forms local high water level upward, makes floating thing flow to periphery.

After scrubbing section water tank is located at rinsing district water tank, (right for front), is divided into several intervals, realizes difference in functionality, is respectively rear cabinet, side case, under casing, front case:

Rear cabinet is located at a left side for rocking-turn mechanism, is main washing region, is the swing space of substrate; The runoff that flows to rear cabinet by case before forming under the promotion of rocking-turn mechanism blade impacts substrate, simultaneously under the domatic lifting effect of filter bag, forms impact current obliquely, forms local high water level.

Side case is located at the side of rocking-turn mechanism and front case, rear cabinet, under casing, and for storing Zhong Shui and the water filter space to water purification, middle water level is in the inner side near rocking-turn mechanism, and water purification is positioned at outside.Port in succession between side case and main tank, is located in the enclosure space that filter bag surrounds, only by middle water.

Under casing is located under rocking-turn mechanism and front case, and object is to expand the surface area of filter bag, the adsorbate on it is hauled to waste collection mouth simultaneously, concentrates output.In the enclosure space that this case also surrounds at strainer, establishing through hole is communicated with side case.

Front case be located at before rocking-turn mechanism and under casing on, be the space that substrate covers swing in closed channel, be also the space of middle water backflow recirculation, the space that while or flushing water mix with middle water, or the space that adds of washing agent.

Rinsing district water tank, is made up of rinse tank and potcher.Before rinse tank is located at front case and between side water tank, potcher is located on rocking-turn mechanism; The water purification of potcher flows in rinse tank, and the water purification in rinse tank flows in two-dimentional device constraint flexible pipe by output device.

The part water body that washing process consumes, is filled into by external water purification, and it fills into mouth and is positioned at the least significant end of potcher, substrate before entering the drying stage, in potcher through the flushing of one section of water purification newly filling into.

Rinsing district water tank, by the regional connectivity of purifying waste water in pipeline and side case, will purify waste water in leading-in box, the water of pipeline rinsing in case before supplementing.

Background technology:

The washing facilitys such as common washing machine, are by the disposable substrate washer of putting into, and then gradation is washed and rinse, then, drying, complete a complete washing process; This process is that substrate is packed in batches and taken out.The drying taking-up requirement of special washing process input continuously washing and to(for) tool is inadaptable.

Accompanying drawing explanation:

Coding representative: 1 rocking-turn mechanism, 2 tractions, 3 filter bags, 4 frames, 5 tank box, 6 two-dimensional devices, 7 two-dimensional constrains, 8 runners, 9 through holes, 10 strainers, 11 vibrating mechanisms, 12 input mechanisms, 13 output mechanisms, 14 support grid axles, 15 arrows represent the flow direction or loop direction, 16 driving shafts.

Fig. 1: the spatial configuration that represents the axial section of washer box.

Substrate enters washer box with traction by local high water level place, turns to input mechanism through guide wheel, then enters two-dimensional mechanism, then after enter rinse tank, then turn back to potcher through guide wheel, finally enter drying case.

Filter bag forms self-loopa in the front case of washer box, under casing, filters sewage, and in formation, water flows into a volume side case by through hole and recycles or further evolution.

Fig. 2: the circular flow that represents water body in washer box to.

Fig. 3: the circular flow that represents water body in washer box to.

Fig. 4: the circular flow that represents water body in washer box to.

Fig. 5: represent that the water body in waste water purification device flows to.

Fig. 6: represent rocking-turn mechanism.

Fig. 7: the combination processing method that represents filter bag and water tank wall.Bayonette configuration makes filter bag tensioning; The channel cycle that filter bag forms along bayonet socket is moved.

Fig. 8: the restraint device that represents two-dimentional device.

Ring bodies 17 blocks the sewage inlet pipe road in rotation front, and the space at rear is flowed out washings in pipeline, with front case water mixing and be diluted to.

The specific embodiment:

1, make respectively casing, rocking-turn mechanism, restraint device, traction, filter bag etc.;

2, casing, rocking-turn mechanism, restraint device are assembled into machine.

3, restraint device is connected;

4, traction, filter bag are installed respectively.

5, inject clear water, add substrate, in-cycle work.

Claims

1. a mechanical mechanism, be for the washing of washing machine or get rid of the mechanism in operation, especially a kind of continuous washing and get rid of continuously in mechanical mechanism, substrate can be inputted in this mechanism continuously, order completes washing, dries overall process, and then by substrate continuous wave output, it is characterized in that: this mechanism is mainly divided into combing district, scrubbing section, drying district, three functional areas of sewage purification, power and driving force transmission conduction provides energy for above-mentioned functions district, and the transmission mechanism of corresponding washings etc. provide logistics service for above-mentioned functions district; Substrate first passes through combing district, and the filiform such as the hair cleaning of carrying winding on it secretly is removed, and meanwhile, the substrate of making in order and arrange, avoids piling up, in order to avoid impact is by input unit, and clean result; Then enter scrubbing section, slightly wash successively, the washing process such as fine purifiation, rinsing; Carry out afterwards clear water rinsing, the dirt on substrate, sewage are removed; Finally enter and got rid of in the stage, the moisture containing on substrate is got rid of, the substrate after output dehydration, completes overall process.