CN103879583A - Dried-kelp shape normalization and production method - Google Patents
Dried-kelp shape normalization and production method Download PDFInfo
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- CN103879583A CN103879583A CN201410060274.XA CN201410060274A CN103879583A CN 103879583 A CN103879583 A CN 103879583A CN 201410060274 A CN201410060274 A CN 201410060274A CN 103879583 A CN103879583 A CN 103879583A
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Abstract
The invention provides a dried-kelp shape normalization and production method. Varieties of dried kelp include: an individual plant is 30X30X1(cm) in specification and is within 0.2kg in mass; a pouch pack is 30X20X3(cm) in specification and is within 0.5kg in mass; an upper leaf is 90X30X1(cm) in specification and is within 0.2-1kg in mass. The above varieties are black green or dark brown in exterior color and luster. During process, the above varieties are respectively matched to form packages of 5-10kg each and used as retailed food dishes to customers.
Description
Technical field
The present invention relates to the arrangement shaping program of the loose bar sea-tangle of dry product, particularly dry product sea-tangle is folded into normalization and the job operation thereof of set shape.
background technology
Shaping dry product sea-tangle in prior art packaging, quality is in 10kg, and it is to be assembled to arrange to recompress by the loose bar sea-tangle of approximately 100 dry products to form, Fig. 1, Fig. 2.The dry product sea-tangle of these shapings is sold in running actual, there is following defect: be only suitable for more than most employees enterprise's diet dining room and hotel chain used, because unpack, after cleaning, can enter the meal program of doing, be eshaustibility once or several times, so above-mentioned unit just can buy several or tens packagings in the time purchasing commodities, and uses to the shelf-life, thereby has saved buying hour.
Below be again another kind of situation: retailer buys after the dry product sea-tangle of these shapings, be placed on food special shelf or sales counter, wait client and choose.Dealing program in reality is as follows: client will purchase the dry product sea-tangle of 0.2～1kg, requires shop-assistant to weigh to him, and now shop-assistant will disassemble shaping dry product sea-tangle, Fig. 2 of pressing together.Pull out therein the dry product sea-tangle of approximately 5～10, weigh again after data through tying up roughly, sell client.In above dealing program, there is two kinds of wastes and a kind of pollution: one, due to dry product sea-tangle through disassembling, pull, must cause part to frustrate splits, often there is the fragment of some thumbnails, these fragments client absolutely not buys, retailer has to as garbage disposal, loses every year business actual profit more than 0.2%.Two, dealing program, delays time of both sides, causes waste of time.Three, frustrate above the fragment of the thumbnail splitting, put in rubbish container, in the environment of summer high temperature, very easily mould, contaminated environment are rotted, produced to the moisture absorption.
Two kinds of wastes and a kind of pollution, the reason of generation is: because people's saving idea is thin, therefore in the long-term years, laminaria culture enterprise and commercial distribution industry, middle shortage one bridge block----dry product sea-tangle processing enterprise.The mission that this emerging middle enterprise bears is: remove waste, stop to pollute, reduce retail hour.The safety food that people are thirsted for is sent in sales industry, then goes to vast customer.Although she contributes for society, self will survive, and also will swim sword between above two kinds of industries, strives to obtain existence profit, finally makes consumer acceptance's price and product.This enterprise tribulation several times in the years of time, hardships are developed so far.
Cited paper: [title] dry sea-tangle [standard No.] SC/T3202-1996[normative document] SC/T3202-1996 " dry sea-tangle (processing of aquatic products) " this standard content: " 7, packaging, mark, transport, storage 7.1, dry sea-tangle compress and lash after arranging; tying up must be firmly, avoids carrying rear pine and ties.After lashing, also can pack with carton or woven bag ".
Summary of the invention
Task of the present invention is to provide various shape normalization and the job operation thereof of dry product sea-tangle, and accomplishes, without waste, pollution, to save the dealing time of kinds of goods.
The shape specification of dry product sea-tangle and name of product: one, individual plant product: outward appearance is black green or chocolate is damp, and each specification is in 30cm × 30cm × 1cm, and quality is that 0.2kg is with interior, Fig. 3; Inner wrapping: outward appearance is black green or chocolate is damp, and each specification is in 30cm × 20cm × 3cm, and quality is in 0.5kg, Fig. 4; Three, upper leaf body product: outward appearance is black green or chocolate is damp, and every specification is in 90cm × 30cm × 1cm, and quality is in 0.2kg; Also can 10 with the interior fabricate block that does, its quality is in 1kg, Fig. 5;
Above each kind is concentrated at together respectively separately, and being combined into is the large packaging of 5～10kg, Fig. 6, to supply with dealer, purposes is in customer as the retail of food dish.
The present invention compared with prior art has following beneficial effect:
One, the moulding dry product sea-tangle in prior art packaging, retail occupation rate in domestic people's family is more than 80%, enterprise dining room and hotel chain occupation rate that headcount is many are below 15%.In the retail of distributive trades, the fragment of the thumbnail of the dry product sea-tangle of causing, does not attract much attention for a long time, the more important thing is the attention that does not cause the researchist in association area.Rongcheng City of Shandong Province is the main producing region of Laminaria Japonica cultivation, the more than 300,000 tons dry product sea-tangle to domestic food market supply every year, the formula of waste is in print: 300,000 tons × 0.2% (waste index)=600 tons, amounting to Renminbi is: 600 tons × 10,000 yuan/ton (dry product sea-tangle ex factory)=6,000,000 yuan, be equivalent to a laminaria culture enterprise net return of a year with more than 1200 mu of marine site waters surface.
" individual plant product " of the present invention, " inner wrapping ", " upper leaf body product ": be respectively that independently nude is packed, its quality is in 0.2～1kg, adapting to single and Duo Yuan family selects, bulk, (Fig. 3, Fig. 4, Fig. 5) that when purchase, shop-assistant specifies according to client, directly weigh clearing.Because removed the program of pull monomer from overall moulding dry product sea-tangle, thus normalized dry product sea-tangle split without frustrating, thereby avoided the formation of thumbnail fragment.The shape specification of dry product sea-tangle comes into the market, either attractive in appearance, client carry but also convenient, or saved raw-food material.
Two, the situation of prior art is, in retailing, client asks shop-assistant to weigh the dry product sea-tangle of certain mass, and now client is waiting for, and shop-assistant pulls out in a hurry several loose bar sea-tangles from overall moulding dry product sea-tangle, weigh again, tie up, settle accounts, give client.And " dry product sea-tangle shape specification " of the present invention can accomplish to buy and sell, save the dealing time more than 2 times.
Three, the dry product sea-tangle forming in the dealing of prior art is frustrated the thumbnail fragment splitting, and after end every day, shop-assistant will clean and pour in rubbish container.In high temperature season, fragment sea-tangle, the moisture absorption go bad, produce mould, and its conidia powder flies in air, destroy ambient air quality.And " dry product sea-tangle shape specification " of the present invention, in kinds of goods dealing, nothing is frustrated and is split, and does not cause fragment.Therefore, not only saved shop-assistant's work capacity, and the most important thing is: administered pollution from source.
Brief description of the drawings
Fig. 1 is the exploded view of the loose bar sea-tangle of dry product; Wherein 1, length 3m2, width 0.3m
Fig. 2 is prior art: the transparent block diagram of moulding bag type package; Wherein 1, the transparent moulding dry product sea-tangle of moulding in bag
Fig. 3 is the block diagram of " individual plant product "; Wherein 1, length 30cm2, width 30cm3, thickness 1cm4, green binding (width is in 5mm)
Fig. 4 is the block diagram of " inner wrapping "; Wherein 1, length 30cm2, width 20cm3, thickness 3cm4, silvery white binding (width is in 5mm)
Fig. 5 is the block diagram of " upper leaf body product "; Wherein 1, length 90cm2, width 30cm3, thickness 1cm4, silvery white binding (width is in 5mm)
Fig. 6 is that separate component " individual plant product ", " inner wrapping ", " upper leaf body product " are assembled respectively the block diagram of moulding the large packaging of pocket type forming; Wherein 1, length 90cm2, width 30cm3, height 10cm
Fig. 7 is the block diagram of Working table; Wherein 1, gauge target 2, the width 60cm3 of gauge target, the length of side 100cm4 of Working table, the height 50cm of Working table
Exploded view when Fig. 8 is the loose bar sea-tangle of Working table processing dry product; Criterion distance line 10cm4 when wherein 1, the loose bar sea-tangle 3 of the dry product of piling up neatly, single loose bar sea-tangle lay are selected in gauge target 2, processing, be laid in the loose bar sea-tangle 5 of single dry product, work stools 6, ground on Working table
Exploded view when Fig. 9 is the loose bar sea-tangle of Working table processing dry product; Wherein 1, gauge target 2, processing select folding situation, the arrow of the loose bar sea-tangle 4 of the dry product of piling up neatly, single the loose bar sea-tangle of dry product to be depicted as reciprocating direction 5, work stools 6, ground
Exploded view when Figure 10 is the loose bar sea-tangle of Working table processing dry product; Wherein 1, gauge target 4, single loose bar sea-tangle of dry product are processed into the shape 5, work stools 6, ground 7, the finished product buttress 8 of individual plant product, the length of side 100cm of tarpaulin material of specification
Figure 11 is the finished product of the individual plant product " buttress " the firm plank of adding a cover above and the exploded view of sandbag; Wherein 7, " the finished product buttress of individual plant product " 8, tarpaulin material 9, length of side 100cm10, the thickness 4cm11 of firm plank, sandbag
Detailed description of the invention
Make dry product sea-tangle and process special Working table, its desktop amasss as square, and the length of side is 100cm, and desktop is 50cm apart from the height on ground, and desktop centre arranges two standard lines, and its spacing is 60cm, Fig. 7.
The number of Working table is determined with need of production, and ready Working table is put in the factory building of clean dry product sea-tangle processing, and gets work stools ready, so that employee's process operation is used, Fig. 8 wherein 5.
One, the job operation of " individual plant product ": add man-hour first by moistening the loose bar sea-tangle of dry product in batches sea water spray mist, prevent from fractureing, be put into subsequently on the position of occupying Working table 1/2 area, its quality with 20kg be advisable, Fig. 8 wherein 2.Then pick up a loose bar sea-tangle, lay, to Working table, makes its head exceed gauge target 10cm, Fig. 8 wherein 3; Then pull open and flatten the wrinkle of loose bar sea-tangle itself, and by long the right side sea-tangle body beyond gauge target folding in gauge target, again the head of 10cm is turned back to gauge target, the obvious thickness of folding appearance, now the width of its length and gauge target be equal to, i.e. 60cm, Fig. 9 wherein 4; Again by the stack sea-tangle of 60cm, the specification, Figure 10 that is folded into 30cm from centre wherein 4, then by green line by its ligation, become normalized " individual plant product ", Fig. 3.So-called " individual plant product ", are exactly by the loose bar sea-tangle of a dry product, and are that the raw material of requirement up to specification is folding, ligation, process.
Clean white tarpaulin material of lay on the ground on Working table left side or right side, it is shaped as square, and the length of side is 100cm, Figure 10 wherein 8.Carrying out in the time of " individual plant product " processing, one of every processing is all fitly placed on this tarpaulin, until processed loose bar sea-tangle is finished on Working table, and assembly becomes one group " finished product buttress of individual plant product ", its volume is in 90cm × 90cm × 50cm, Figure 10 wherein 7.
Will the finished product of the individual plant product " buttress ", move to " between shaping vehicle ", with a firm plank lid in the above, then adopt the sandbag below 20kg to be pressed in above plank, the face area of its plank is square, the length of side is 100cm, thickness is in 4cmm.Adopt pressure to make normalized sea-tangle leaf body more smooth, good looking appearance, Figure 11.Also can many groups " finished product buttress " pile high multilayer, to save the consumption of plank and sandbag, the quantity of plank and sandbag, determines according to the scale of processing enterprise.
Shaping pressure need to continue more than 10 hours, after this program, " individual plant product finished product buttress " moved on the threshing ground of outdoor cleaning, threshing ground is the smooth table top of being constructed by cement, then several " individual plant product " separate components in every group " finished product buttress " are placed on the table top on threshing ground, utilize sunlight, airing 3～6 hours, the most of moisture content of himself is evaporated rapidly, its water ratio remains on below 18%.
After airing program, by being combined into again buttress by " the individual plant product " of selenium, be carried to packing shop.Then by 10 independent nude packagings of above " individual plant product ", fitly be placed in compacted irons case, utilize compressor to be collapsed into definite shape, and pack carboard into or mould in bag, become and assemble rear integrated packaging, its internal soundness is 5～10kg, Fig. 6.These packagings are convenient to transport, are stored, and the more important thing is that selling in running, unpacking each and every one is all monomer, and retail is convenient.Remove kink of the prior art and pressed together, the work of necessary pull.
Two, the job operation of inner wrapping: its production program is as " individual plant product ", and difference is that individual plant product are loose bar sea-tangles of lay, folds and forms immediately after leveling.And after inner wrapping is first loose bar sea-tangle leveling, then add one or two to continue leveling, by two or two folding forming of above loose bar sea-tangles, therefore claim " inner wrapping ".The silvery white binding adopting, its material is: in the middle of aluminium foil paper, clipping is as the iron wire of " hair is thick ", and its diameter is in 1mm.
Three, the job operation of upper leaf body product: its production program is as " individual plant product ", " inner wrapping ", and difference is: from the loose bar sea-tangle of part dry product, select the 90cm top of leafing body, color and luster is black green or deeply brown, and bottom is yellow-white.For the part using high-quality is used as food, remaining part inferior is as chemical, add leveling one by one on Working table in man-hour, 10 using interior as a nude packaging, with the bottom of cutting tool excision leaf body, keep the 90cm leaf body planeness on top, not folding, adopt silvery white binding by its ligation, Fig. 5.
Be more than three kinds of " normalization of dry product sea-tangle ", its production program is: fold processing, be combined into buttress, pressure shaping, airing, packaging.
Claims (10)
1. dry product sea-tangle shape specification and title: one, individual plant product: outward appearance is black green or chocolate is damp, and specification is in 30cm × 30cm × 1cm, and quality is in 0.2kg; Two, inner wrapping: outward appearance is black green or chocolate is damp, and specification is in 30cm × 20cm × 3cm, and quality is in 0.5kg; Three, upper leaf body product: outward appearance is black green or chocolate is damp, and every specification is in 90cm × 30cm × 1cm, and quality is in 0.2kg; Also can 10 with interior work one fabricate block, its quality is in 1kg;
Above each kind is concentrated at together respectively separately, and being combined into is the large packaging of 5～10kg, to supply with dealer, purposes is in customer as the retail of food dish.
2. " dry product sea-tangle shape specification " according to claim 1, its job operation is:
(1), on Working table, by employee, loose dry product bar sea-tangle is folded into the shape specification of dry product sea-tangle, and simultaneously by green line or silvery white colo(u)r streak ligation, its variety name is: " individual plant product ", " inner wrapping "; " upper leaf body product, (not folding on Working table) ";
(2) in the overhours of " dry product sea-tangle shape specification ", each " finished product buttress of individual plant product " of assembling, its volume is in 90cm × 90cm × 50cm; This production program of " inner wrapping ", " upper leaf body product " is identical with " individual plant product ";
(3) " the finished product buttress of individual plant product " are moved between shaping vehicle, carry out 10 hours above pressure, make its sea-tangle leaf body more smooth; This production program of " inner wrapping ", " upper leaf body product " is identical with " individual plant product ";
(4) after shaping pressure program, " individual plant product " separate component is placed on the table top on threshing ground, utilizes sunlight, the most of water evaporates of himself is fallen, its water ratio remains on below 18%; This production program of " inner wrapping ", " upper leaf body product " is identical with " individual plant product ";
(5) after airing program, again " individual plant product " are combined into the packing shop of buttress, carrying, 10 above " individual plant product " separate components are put into compacted irons case, be collapsed into definite shape, and pack carboard into or mould in bag, the packaging of becoming one, its internal soundness is at 5～10kg; This production program of " inner wrapping ", " upper leaf body product " is identical with " individual plant product ".
3. according to claim 1,2, described " dry product sea-tangle shape specification ", it is characterized in that: " individual plant product " green binding width used is in 5mm; " inner wrapping ", " upper leaf body product " silvery white binding width used are in 5mm.
4. according to claim 1,2, described " dry product sea-tangle shape specification ", it is characterized in that: in the middle of the aluminium foil paper of silvery white binding, the iron wire diameter of clipping is in 1mm.
5. according to claim 1,2, described " dry product sea-tangle shape specification ", it is characterized in that: the desktop of Working table, for square, the length of side are 100cm, is 50cm apart from the height on ground, and desktop centre arranges two gauge targets, and its spacing is 60cm.
6. according to claim 1,2, described " dry product sea-tangle shape specification ", it is characterized in that: the area of shaping pressure firm plank used for square, the length of side be 100cm, thickness is in 4cm.
7. according to claim 1,2, described " dry product sea-tangle shape specification ", it is characterized in that: " individual plant product ", " inner wrapping ", " upper leaf body product ", the large packaging of assembling separately respectively, length is 90cm taking interior, width as 30cm, highly as 10cm.
8. according to claim 1,2, described " dry product sea-tangle shape specification ", it is characterized in that: " individual plant product ", " inner wrapping ", " upper leaf body product ", the large packaging of assembling separately respectively, inner independent nude packaging number is more than 10.
9. according to claim 1,2, described " dry product sea-tangle shape specification ", it is characterized in that: " individual plant product ", " inner wrapping ", " upper leaf body product ", the large packaging of assembling separately respectively, its inside quality water ratio is below 18%.
10. according to claim 1,2, described " dry product sea-tangle shape specification ", it is characterized in that: the tarpaulin material under " finished product buttress " for square, the length of side be 100cm.
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03147767A (en) * | 1989-11-01 | 1991-06-24 | Sanyo Electric Co Ltd | Heating and toasting apparatus for laver sheet |
| CN1249145A (en) * | 1999-09-18 | 2000-04-05 | 山东省食品进出口公司 | Method and equipment for processing kelp |
| CN103099249A (en) * | 2012-12-11 | 2013-05-15 | 孙鑫 | Novel technology for processing deep-water kelp |
| CN103419392A (en) * | 2013-08-18 | 2013-12-04 | 蒲增军 | Dried seaweed packaging compressor |
-
2014
- 2014-02-18 CN CN201410060274.XA patent/CN103879583A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03147767A (en) * | 1989-11-01 | 1991-06-24 | Sanyo Electric Co Ltd | Heating and toasting apparatus for laver sheet |
| CN1249145A (en) * | 1999-09-18 | 2000-04-05 | 山东省食品进出口公司 | Method and equipment for processing kelp |
| CN103099249A (en) * | 2012-12-11 | 2013-05-15 | 孙鑫 | Novel technology for processing deep-water kelp |
| CN103419392A (en) * | 2013-08-18 | 2013-12-04 | 蒲增军 | Dried seaweed packaging compressor |
Non-Patent Citations (1)
| Title |
|---|
| "《海带养殖学》" * |
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Application publication date: 20140625 |