CN103878968A - Plastic production line - Google Patents

Plastic production line Download PDF

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Publication number
CN103878968A
CN103878968A CN201410128369.0A CN201410128369A CN103878968A CN 103878968 A CN103878968 A CN 103878968A CN 201410128369 A CN201410128369 A CN 201410128369A CN 103878968 A CN103878968 A CN 103878968A
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CN
China
Prior art keywords
extruder
production line
motor
plastics
line according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410128369.0A
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Chinese (zh)
Inventor
不公告发明人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
POLYKEMI COMPOSITE PLASTIC (KUNSHAN) CO Ltd
Original Assignee
POLYKEMI COMPOSITE PLASTIC (KUNSHAN) CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by POLYKEMI COMPOSITE PLASTIC (KUNSHAN) CO Ltd filed Critical POLYKEMI COMPOSITE PLASTIC (KUNSHAN) CO Ltd
Priority to CN201410128369.0A priority Critical patent/CN103878968A/en
Publication of CN103878968A publication Critical patent/CN103878968A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/76Venting, drying means; Degassing means
    • B29C48/765Venting, drying means; Degassing means in the extruder apparatus
    • B29C48/766Venting, drying means; Degassing means in the extruder apparatus in screw extruders
    • B29C48/767Venting, drying means; Degassing means in the extruder apparatus in screw extruders through a degassing opening of a barrel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/397Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using a single screw
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92009Measured parameter
    • B29C2948/92028Force; Tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92323Location or phase of measurement
    • B29C2948/92457Drive section, e.g. gearbox, motor or drive fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92523Force; Tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/9259Angular velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92952Drive section, e.g. gearbox, motor or drive fluids

Abstract

The invention discloses a plastic production line. The plastic production line comprises an extruder, a water cooling device, a drying device and a traction coiling device, wherein the extruder is connected with an extruding motor through a reduction gear, the traction coiling device comprises a coiling roller, a plurality of guiding rollers and a plurality of tension rollers, the coiling roller is connected with a coiling motor through a reduction gear, the coiling motor and the extruding motor are connected with a same controller, and the rotation speed of the coiling motor is selectively synchronous with that of the extruding motor; the plastic production line, which is provided by the invention, is capable of maintaining the traction force of a material in the cooling and drying process after the material is extruded from the extruder; the middle part of a barrel is provided with a vent hole, and harmful gas discharged from the vent hole is filtered through an air filter device, so that the plastic extruder not only can improve the product quality, but also cannot pollute the external environment in production.

Description

A kind of plastics-production line
Technical field
The present invention relates to technical field of plastic, relate in particular to a kind of plastics-production line.
Background technology
The raw-material process of plastic product is for to enter into extruder by plastics materials from hopper, under the rotation of screw rod drives, it is carried forward, material is in proal process, accept the heating of barrel, shearing and the compression that screw rod brings makes material melting, thereby realized the variation between the tri-state of glassy state, elastomeric state and viscous state.
In the situation of pressurizeing, make material in viscous state by thering is the mouth mould of certain shape, then become cross section and mouthful similar non-individual body of apperance according to mouth mould.Then cooling and shaping forms glassy state, carries out bailing and then carries out following process.
That plastic product carries out after being extruded by extruder is cooling, dry, material need to draw in the process of cutting, can move according to both fixed tracks to guarantee that material leaves after plastics-production line, in traditional plastics-production line, draw-gear and extrusion system are to control separately, both speeds of service are difficult to keep in balance, in the time that the too fast and hauling speed of extruded velocity is relatively slow, can cause material stacking, if and the too fast extruded velocity of hauling speed is crossed when slow and material can be stretched and cause deformation of products, even product may be broken.Therefore a kind of plastics-production line that can keep material tensile force is provided is very important in the art research topic.
In plastics-production process, often can produce in addition pernicious gas, above-mentioned gas can cause damage to health to environment simultaneously.
Summary of the invention
The technical problem that the present invention solves is: provide a kind of and can keep the plastics-production line of material by the tractive force in cooling, the dry run after extruding in extruder.
For reaching this object, the present invention by the following technical solutions:
A kind of plastics-production line, comprise extruder, water-cooling apparatus, drying device and traction crimping device, described extruder is connected with extruder motor by reduction gearing, described traction crimping device comprises crimping roller, some guide rollers and some jockey pulleys, described crimping roller is connected with curling motor by reduction gearing, described curling motor be connected same controller with described extruder motor, the synchronization of the selectable and described extruder motor of the rotating speed of described curling motor.
As the preferred technical scheme of one, described jockey pulley place is provided with tension pick-up, and described tension pick-up communicates to connect described controller, the selectable tension force control by described tension pick-up of rotating speed of described curling motor.
As the preferred technical scheme of one, described guide roller is connected with deflector roll motor by reduction gearing.
As the preferred technical scheme of one, described extruder motor and described curling motor are by frequency-variable controller control rotating speed.
As the preferred technical scheme of one, described extruder adopts single screw extrusion machine or double screw extruder.
As the preferred technical scheme of one, described extruder also comprises feed hopper, in described feed hopper, is provided with spiral agitator.
As the preferred technical scheme of one, described extruder is provided with the feeding machine of screw metering.
As the preferred technical scheme of one, described extruder comprises frame, is arranged on the machine barrel in described frame, and the middle part of described machine barrel has steam vent; Also comprise for the gas of discharging from described steam vent is carried out to filtered air filter.
As the preferred technical scheme of one, described air filter comprises aspiration pump, blast pipe and settling tank, and the air inlet of described aspiration pump is just to described steam vent setting; One end of described blast pipe is connected with the gas outlet of described aspiration pump, and the other end of described blast pipe is inserted in described settling tank.
As the preferred technical scheme of one, described drying device adopts wind-drying device.
Beneficial effect of the present invention is: provide a kind of and can keep the plastics-production line of material by the tractive force in cooling, the dry run after extruding in extruder; Offer steam vent at machine barrel middle part, and by air filter is set, the pernicious gas of steam vent place discharge filtered, make plastic extruder of the present invention not only can improve the quality of product, and in the time producing environment to external world not.
Accompanying drawing explanation
According to drawings and embodiments the present invention is described in further detail below.
Fig. 1 is plastics-production line schematic diagram described in the present embodiment.
In figure:
1, extruder; 2, water-cooling apparatus; 3, drying device; 4, extruder motor; 5, feed hopper; 6, crimping roller; 7, jockey pulley; 8, curling motor; 9, tension pick-up; 10, guide roller.
The specific embodiment
Further illustrate technical scheme of the present invention below in conjunction with accompanying drawing and by the specific embodiment.
As shown in Figure 1, in the present embodiment, a kind of plastics-production line of the present invention, comprises extruder 1, water-cooling apparatus 2, drying device 3 and traction crimping device, and described drying device 3 adopts wind-drying device.Described extruder 1 is connected with extruder motor 4 by reduction gearing, described traction crimping device comprises crimping roller 6, some guide rollers 10 and some jockey pulleys 7, described crimping roller 6 is connected with curling motor 8 by reduction gearing, described curling motor 8 be connected same controller with described extruder motor 4, the synchronization of the selectable and described extruder motor 4 of rotating speed of described curling motor 8.In the time just starting to carry out work, on material, tension force can't directly reach a stationary value, therefore curling motor 8 need to be completed by controller preset program with the Synchronization Control of extruder motor 4, the rotating speed of curling motor 8 is controlled by the rotating speed of extruder motor 4, regulates by frequency converter.
At jockey pulley, 7 places are provided with tension pick-up 9, and described tension pick-up 9 communicates to connect described controller, the selectable tension force control by described tension pick-up 9 of rotating speed of described curling motor 8.
When after work a period of time, while having produced necessarily relatively stable tension force on material, tension pick-up 9 is started working, and the tension signal detecting is transferred to controller by it, and controller regulates the rotating speed of curling motor 8 by this tension signal value.
Described guide roller 10 is connected with deflector roll motor by reduction gearing.The rotating speed of described deflector roll motor is identical with the control mode of described curling motor 8, in the situation that there is no stable tension, synchronizes with extruder motor 4, passes through the signal controlling of tension pick-up 9 when having produced in system after stable tension force, avoids occurring skidding.
Extruder 1 adopts single screw extrusion machine in the present embodiment, and extruder 1 also comprises feed hopper 5, is provided with the feeding machine of spiral agitator, screw metering in feed hopper 5.Can realize dosing and guarantee the even of material.
Described extruder 1 also comprises frame, is arranged on the machine barrel in frame, and the middle part of described machine barrel has steam vent; Also comprise for the gas of discharging from steam vent is carried out to filtered air filter.Described air filter comprises aspiration pump, blast pipe and settling tank, and the air inlet of described aspiration pump is just to steam vent setting; One end of described blast pipe is connected with the gas outlet of aspiration pump, and the other end of blast pipe is inserted in settling tank.
Offer steam vent at machine barrel middle part, and by air filter is set, the pernicious gas of steam vent place discharge filtered, make plastic extruder of the present invention not only can improve the quality of product, and in the time producing environment to external world not.
What need statement is; the above-mentioned specific embodiment is only preferred embodiment of the present invention and institute's application technology principle; in technical scope disclosed in this invention, the variation that any those skilled in the art of being familiar with easily expect or replacement, all should be encompassed in protection scope of the present invention.

Claims (10)

1. a plastics-production line, it is characterized in that, comprise extruder, water-cooling apparatus, drying device and traction crimping device, described extruder is connected with extruder motor by reduction gearing, described traction crimping device comprises crimping roller, some guide rollers and some jockey pulleys, described crimping roller is connected with curling motor by reduction gearing, described curling motor be connected same controller with described extruder motor, the synchronization of the selectable and described extruder motor of the rotating speed of described curling motor.
2. plastics-production line according to claim 1, is characterized in that, described jockey pulley place is provided with tension pick-up, and described tension pick-up communicates to connect described controller, the selectable tension force control by described tension pick-up of rotating speed of described curling motor.
3. plastics-production line according to claim 2, is characterized in that, described guide roller is connected with deflector roll motor by reduction gearing.
4. plastics-production line according to claim 3, is characterized in that, described extruder motor and described curling motor are by frequency-variable controller control rotating speed.
5. plastics-production line according to claim 4, is characterized in that, described extruder adopts single screw extrusion machine or double screw extruder.
6. plastics-production line according to claim 5, is characterized in that, described extruder also comprises feed hopper, in described feed hopper, is provided with spiral agitator.
7. plastics-production line according to claim 5, is characterized in that, described extruder is provided with the feeding machine of screw metering.
8. according to the plastics-production line described in claim 1 to 7 any one, it is characterized in that, described extruder comprises frame, is arranged on the machine barrel in frame, and the middle part of described machine barrel has steam vent; Also comprise for the gas of discharging from steam vent is carried out to filtered air filter.
9. plastics-production line according to claim 8, is characterized in that, described air filter comprises aspiration pump, blast pipe and settling tank, and the air inlet of described aspiration pump is just to steam vent setting; One end of described blast pipe is connected with the gas outlet of described aspiration pump, and the other end of described blast pipe is inserted in described settling tank.
10. according to the plastics-production line described in claim 1 to 7 any one, it is characterized in that, described drying device adopts wind-drying device.
CN201410128369.0A 2014-04-01 2014-04-01 Plastic production line Pending CN103878968A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410128369.0A CN103878968A (en) 2014-04-01 2014-04-01 Plastic production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410128369.0A CN103878968A (en) 2014-04-01 2014-04-01 Plastic production line

Publications (1)

Publication Number Publication Date
CN103878968A true CN103878968A (en) 2014-06-25

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112477054A (en) * 2020-11-11 2021-03-12 常州恩多科宁医疗器械有限公司 Water pump pipe circulation production device and system for endoscope
CN112993297A (en) * 2019-12-14 2021-06-18 中国科学院大连化学物理研究所 Preparation method of bipolar plate for flow battery
CN113183440A (en) * 2021-04-28 2021-07-30 重庆科技学院 Butyl rubber vibration damping belt production line and tension control method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04175109A (en) * 1990-11-09 1992-06-23 Nippon Zeon Co Ltd Rubberlike polymer-extruding and drying device and drying method for rubberlike polymer
CN1075908A (en) * 1992-02-27 1993-09-08 清华大学 A kind of pipe, wire rod pressed production line
CN2413894Y (en) * 2000-04-04 2001-01-10 王茂峰 Screen sandwiched compound plactic high-pressure soft pipe moulding device
CN201300533Y (en) * 2008-11-14 2009-09-02 宁波弘讯科技有限公司 Control system for draught device of extrusion machine
CN203357856U (en) * 2013-07-17 2013-12-25 深圳市炫丽塑胶科技有限公司 Granulation system for producing TPE
CN203485422U (en) * 2013-09-29 2014-03-19 重庆市久三建材有限公司 Plastic extruder
CN203863984U (en) * 2014-04-01 2014-10-08 柏力开米复合塑料(昆山)有限公司 Plastic production line

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04175109A (en) * 1990-11-09 1992-06-23 Nippon Zeon Co Ltd Rubberlike polymer-extruding and drying device and drying method for rubberlike polymer
CN1075908A (en) * 1992-02-27 1993-09-08 清华大学 A kind of pipe, wire rod pressed production line
CN2413894Y (en) * 2000-04-04 2001-01-10 王茂峰 Screen sandwiched compound plactic high-pressure soft pipe moulding device
CN201300533Y (en) * 2008-11-14 2009-09-02 宁波弘讯科技有限公司 Control system for draught device of extrusion machine
CN203357856U (en) * 2013-07-17 2013-12-25 深圳市炫丽塑胶科技有限公司 Granulation system for producing TPE
CN203485422U (en) * 2013-09-29 2014-03-19 重庆市久三建材有限公司 Plastic extruder
CN203863984U (en) * 2014-04-01 2014-10-08 柏力开米复合塑料(昆山)有限公司 Plastic production line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112993297A (en) * 2019-12-14 2021-06-18 中国科学院大连化学物理研究所 Preparation method of bipolar plate for flow battery
CN112477054A (en) * 2020-11-11 2021-03-12 常州恩多科宁医疗器械有限公司 Water pump pipe circulation production device and system for endoscope
CN113183440A (en) * 2021-04-28 2021-07-30 重庆科技学院 Butyl rubber vibration damping belt production line and tension control method

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Application publication date: 20140625