CN103878964B - Method For Monitoring A Temperature Control Media Supply - Google Patents
Method For Monitoring A Temperature Control Media Supply Download PDFInfo
- Publication number
- CN103878964B CN103878964B CN201310585926.7A CN201310585926A CN103878964B CN 103878964 B CN103878964 B CN 103878964B CN 201310585926 A CN201310585926 A CN 201310585926A CN 103878964 B CN103878964 B CN 103878964B
- Authority
- CN
- China
- Prior art keywords
- temperature control
- control medium
- flowed friction
- resistance
- change
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/78—Measuring, controlling or regulating of temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/76006—Pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76531—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76655—Location of control
- B29C2945/76732—Mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C45/7306—Control circuits therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/84—Safety devices
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Measuring Fluid Pressure (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
In a method of monitoring an apparatus for temperature control media supply of a tool of an injection molding machine, the apparatus for temperature control media supply has a feed and a return, between which at least one temperature control conduit is arranged, wherein at least one through-flow sensor is arranged. At least one temperature control conduit. At least one pressure drop is measured in the at least one temperature control conduit. At least one hydraulic resistance and/or at least one resistance change in the at least one temperature control conduit is calculated on the basis of at least one volume flow measured with the at least one through-flow sensor and on the basis of the at least one measured pressure drop, and the at least one hydraulic resistance and/or the at least one resistance change is visually represented. The present invention also relates to a temperature adjusting medium supply device serves for the mold for the injection molding machine and mold temperature control medium, a method of injection molding machine.
Description
Technical field
The present invention relates to the side of the temperature control medium feeding mechanism of a kind of mould for monitoring injection machine
Method and such device.
Background technology
In plastic processing and particularly it is essential that moulding mould (is called for short mould in injection
Tool) carry out corresponding homoiothermic, i.e. by supplying targetedly and deriving heat, producing
Specified temp in journey phase chien shih mould is kept consistently.In order to realize this purpose,
Mould is provided with the passage that fluid (being mostly water) flows through.These passages are also referred to as homoiothermic
Pipeline.Generally, the fluid of isothermal it is provided with to multiple passages so that each passage is supplied by influent stream end
And after mould, converging to the end that refluxes.This distribution of fluid and convergence are generally by wherein setting
The allotter being equipped with such as pressure transducer or flow transducer realizes.The AT of the applicant
12213U1 can be used as example.
But, the homoiothermic pipeline being individually supplied with temperature control medium is also the most universal.In this confession
Answering in mode, pressure or flow transducer are the most often integrated in thermoregulating system.
The accumulation not being perceived as and blocking cause heat budget in mould to change until because of the most inclined
The danger of mold damage from set point of temperature.No matter this is situated between to the supply homoiothermic of indivedual homoiothermic pipelines
The situation of matter is still not always the case, wherein to by the situation of multiple homoiothermic pipelines supply temperature control medium
Problem in the later case is particularly acute, because accumulation and blocking are more difficult to be detected.
The method piled up or block below being used for distinguishing in thermoregulating system is known, it may be assumed that
The flow of one particular point in time is denoted as benchmark by each homoiothermic pipeline.After one time
Between put the flow again recorded in each homoiothermic pipeline, to detect the change in hydraulic system.If
Can determine that the change of the most described benchmark, then can assert that existence is piled up or blocking.
The shortcoming of this method is: the pressure in influent stream end and backflow end must be constant.
As the most recurrent pressure oscillation cannot be taken into account.The most in practice, in order to
Measure flow, it is necessary to mould is also connected on suitable measurement equipment, to reach by interruption of work
Necessary degree of accuracy.
Summary of the invention
It is an object of the invention to provide a kind of permission and the most reliably identify homoiothermic pipeline
In blocking and the method for accumulation.Additionally, the present invention also intends providing for implementing this method
Device.
This purpose realizes with device by the following method.
By measuring pressure drop and volume flow simultaneously, can calculate at least one homoiothermic pipeline
Flowed friction.According to described parameter, it is possible to reliably judge whether to pile up or leakage.Special
Not, described flowed friction does not relies on pressure ratio and flow present in the homoiothermic pipeline.Institute
With, even if described flowed friction is also suitable as characteristic parameter in the course of the work.Furthermore, liquid
Pressure resistance is a value being prone to illustrate and be prone to compare for operator, thus, to behaviour
The training cost making personnel is minimized.
The change of the change of flowed friction i.e. resistance is the most also the feature being well suited for
Parameter.This is particularly suited for when the blocking rapidly of one or more homoiothermic pipelines causes the feelings of danger
Condition.
Additionally, described flowed friction also can refer to Kv value.
In order to make manufacturing cost keep relatively low, can only with a pressure transducer in influent stream end and
A pressure transducer in backflow end measures the pressure drop in homoiothermic pipeline.This embodiment
Also it is applicable when there is the homoiothermic pipeline of multiple parallel connection, because on the loop being arranged in parallel
Pressure drop be the biggest.
In order to particularly accurately determine pressure drop, described pressure drop can be respectively by described homoiothermic pipeline
In two pressure transducers being arranged in series in flow technique measure.
A kind of particularly advantageous embodiment is: at least one flowed friction described and/or described extremely
Few resistance change is displayed on screen.
In order to make blocking or the identification automatization of accumulation, could dictate that: at least one tune described
At least one flowed friction described of temperature pipeline determines at least one scope permitted, and/or for institute
At least one resistance described change stating at least one homoiothermic pipeline determines at least one change permitted
Change scope;When at least one flowed friction described leave at least one license described scope and/
Or the change of described at least one resistance is when leaving the excursion of at least one license described, send
Alarm signal.
In order to determine the scope of described license and/or the excursion of license simply especially, can be
Work and before starting, flowed friction is measured or simulate.
In order to reliably pass on described alarm signal to operator, described alarm signal can be with
Optical mode, send, or as alarm sound acoustically especially by display on screen
Send.
For avoiding causing the product of defective part or the damage of mould due to insufficient homoiothermic
Bad, can set: when alarm signal sends, make injection machine cut off.
As follows for calculating the general formulae of flowed friction:
Wherein R represents that flowed friction, Δ p represent pressure drop, i.e. by the difference of measuring pressure, and Φ table
Show tested volume flow.For determining that other formula itself of flowed friction are also for professional person institute
Know.Such as, the index of volume flow can change, with consider in pipeline that may be present not
Same geometric proportion.
In some cases, and can use it for calculating hydraulic pressure by measuring the temperature of temperature control medium
Resistance improves the degree of accuracy determining described flowed friction.It is also contemplated that comprise it in the calculation
His parameter, such as Reynolds number, viscosity or the compression ratio of temperature control medium.
Water is well adapted for as temperature control medium because of its high heat capacity as a rule, and because of
This is used as temperature control medium at this.But other media or additive can certainly be used.
Generally, temperature control medium feeding mechanism is provided with adjustment or control unit, the most such as according to pressure
Power and/or be adjusted according to volume flow or control.In order to particularly accurately keep pre-constant temperature
Degree, can set in the case: the rated value of the pressure of described temperature control medium or volume flow
Rated value changes to come really according at least one flowed friction described and/or at least one resistance described
Fixed.
Certainly, described adjustment or control unit and analytic unit are logically separate unit,
And can be arranged on without any problems in same physical unit.In modern injection machine, logical
Often both is integrated in a common machine controller.
In order to determine the optimum state of thermoregulating system, can before starting the work by described at least one
Flowed friction is measured as benchmark.If such as cause in loop because piling up or block is several
What change, then can find the change of flowed friction.
Flowed friction or the resistance change of the most current still history can be shown, by
This makes these data be used by operator.
Accompanying drawing explanation
Other advantages and the details of the present invention obtain by accompanying drawing and the relevant explanation to accompanying drawing
?.There is shown:
Fig. 1 shows according to the temperature control medium feeding mechanism with two homoiothermic pipelines of the present invention
It is intended to,
A kind of alternative cloth of the pressure transducer arrangement in Fig. 2 Fig. 1 illustrated embodiment
Put mode, and
Fig. 3 shows according to the temperature control medium feeding mechanism with a homoiothermic pipeline of the present invention
It is intended to.
Detailed description of the invention
First the visible influent stream end 3 of register 1 in Fig. 1, homoiothermic pipeline 4 and 5 and backflow
End 6.Homoiothermic pipeline 4 and 5 is through mould 2, and this mould is thus able to homoiothermic.Additionally, adjusting
Temperature pipeline 4 and 5 is respectively provided with two pressure transducers 9 and a flow transducer 8,
Described pressure transducer and flow transducer are connected with analytical equipment 10 respectively.Analytical equipment 10
There is screen 13, alarm signal or by means of formulaThe flowed friction calculated can show
Show on the screen.Additionally, when one of them flowed friction R leaves the scope of a license,
Alarm signal can be displayed on screen 13.
In this embodiment, the flow of homoiothermic pipeline 4,5 is flow through by means of flow control valve 7
It is adjusted.To this end, control device 12 be not only connected with flow control valve 7, and with two
Pressure transducer 9 connects.
Fig. 2 illustrates a kind of alternative arrangement of pressure transducer 9, wherein at influent stream end and
Being each provided with a pressure transducer in backflow end, this is a kind of structure side the most with low cost
Formula.Analytical equipment and adjustment or to control device not shown because its arrangement with shown in Fig. 1
Similar.
Fig. 3 is shown in the enforcement between influent stream end 3 and backflow end 6 with single homoiothermic pipeline 4
Mode, wherein homoiothermic pipeline 4 is through mould 2.It also is provided with in this embodiment and analytical equipment
The pressure transducer 9 of 10 two series connection connected and a flow transducer 8.In this embodiment
In also realize on screen 13 flowed friction R and resistance change output.
Additionally, be additionally provided with the control device 12 being connected with regulating part 7 in this embodiment.Control
Device 12 is connected with analytical equipment 10, to determine for adjusting including flowed friction R
The rated value of joint.
The present invention is not limited to described embodiment.Such as there is two or more homoiothermic pipelines
Embodiment in, the arrangement of pressure transducer shown here can be in any combination
Realize, the most such as, two pressure transducers are set in homoiothermic pipeline and arrange one in backflow end
Individual pressure transducer.Flow control valve also may be provided in influent stream end or backflow end.Have one
In the embodiment of individual homoiothermic pipeline, mould also can repeatedly be passed.
Claims (27)
1. one kind for monitoring the temperature control medium feeding mechanism (1) of the mould (2) of injection machine
Method, wherein, described temperature control medium feeding mechanism (1) includes influent stream end (3) and backflow end
(6), between influent stream end and backflow end, it is provided with at least one homoiothermic pipeline (4,5), its
In, each homoiothermic pipeline in described at least one homoiothermic pipeline (4,5) is provided with to
A few flow transducer (8), it is characterised in that:
-measure at least one pressure drop at least one homoiothermic pipeline described;
-according to measuring at least one volume flow arrived with described at least one flow transducer (8)
Amount and according to measure arrive described at least one pressure drop, calculate at least one homoiothermic pipeline described
At least one flowed friction (R) of (4,5) and/or the change of at least one resistance, and
-visually described at least one flowed friction (R) of display and/or at least one resistance described
Power changes,
Wherein, the rated value of the pressure of described temperature control medium and/or the volume flow of described temperature control medium
The rated value of amount is according at least one hydraulic pressure described of described at least one homoiothermic pipeline (4,5)
Resistance (R) and/or at least one resistance described change determine.
Method the most according to claim 1, it is characterised in that: at least one pressure drop described
Respectively by a pressure transducer (9) in influent stream end (3) and backflow end (6)
Individual pressure transducer (9) is measured.
Method the most according to claim 1, it is characterised in that: at least one pressure drop described
Connected in flow technique in described at least one homoiothermic pipeline (4,5) by two respectively
The pressure transducer (9) arranged is measured.
4. according to the method described in any one of claims 1 to 3, it is characterised in that at screen
Curtain (13) described at least one flowed friction (R) of upper display and/or at least one resistance described
Change.
5. according to the method described in any one of claims 1 to 3, it is characterised in that for institute
State described at least one flowed friction (R) of at least one homoiothermic pipeline (4,5) determine to
The scope of a few license, and/or be described at least one homoiothermic pipeline (4,5) described extremely
Few resistance change determines at least one excursion permitted;When at least one hydraulic pressure described
Resistance (R) leaves scope and/or at least one resistance described change of at least one license described
When leaving the excursion of at least one license described, send alarm signal.
Method the most according to claim 5, it is characterised in that: send institute optically
State alarm signal, and/or acoustically send described alarm signal.
Method the most according to claim 6, it is characterised in that: by screen (13)
Upper display sends described alarm signal.
Method the most according to claim 5, it is characterised in that: when sending alarm signal,
Injection machine is made to cut off.
Method the most according to claim 5, it is characterised in that: before starting the work to institute
State at least one flowed friction (R) to measure or simulate, in order to determine described at least one
The scope of license and/or the excursion of at least one license described.
10. according to the method described in any one of claims 1 to 3, it is characterised in that: institute
State at least one flowed friction (R) and pass through formula
Determining, wherein R represents at least one flowed friction described, Δ p represent described at least one
Individual pressure drop, Φ represents at least one volume flow described.
11. according to the method described in any one of claims 1 to 3, it is characterised in that: right
The temperature of temperature control medium measures, and is calculating described at least one flowed friction (R)
Time the temperature of described temperature control medium is comprised in the calculation.
12. according to the method described in any one of claims 1 to 3, it is characterised in that: will
Water is as temperature control medium.
13. 1 kinds are used for according to the method described in any one of claim 1 to 12 is injection machine
The method of mould (2) supply temperature control medium, wherein, specified according to the pressure of temperature control medium
The rated value of the volume flow of value and/or temperature control medium, is carried out at least one regulating part (7)
Adjust or control, it is characterised in that: described rated value according at least one homoiothermic pipeline described (4,
5) described at least one flowed friction (R) and/or at least one resistance described change determine.
14. methods according to claim 13, it is characterised in that: at least one tune described
Joint part (7) is flow control valve.
The temperature control medium feeding mechanism of the mould of 15. 1 kinds of injection machines, has
-for the influent stream end (3) of concentrated supply temperature control medium;
-for concentrating the backflow end (6) deriving temperature control medium;
-with influent stream end (3) and backflow end (6) be connected, for regulating mould (2) temperature
At least one homoiothermic pipeline (4,5);
-in each described homoiothermic pipeline (4,5), be used for measuring at least one volume flow
At least one flow transducer (8);And
-the analytical equipment (10) that is connected with described at least one flow transducer (8),
It is characterized in that: be provided with that be connected with analytical equipment (10), for measuring at least one
At least two pressure of individual pressure drop passes device (9), and described analytical equipment (10) can be according to tested
Measure at least one volume flow described and according at least one the pressure drop meter described being measured to
Calculate described at least one homoiothermic pipeline (4,5) at least one flowed friction (R) and/or
At least one resistance change, and at least one flowed friction described (R) and/or described at least
One resistance change can be shown by visualization device.
16. devices according to claim 15, it is characterised in that: described at least two pressure
A pressure transducer (9) that force transducer (9) is respectively set in influent stream end (3) and returning
A pressure transducer (9) in stream end (6).
17. devices according to claim 15, it is characterised in that: described at least two pressure
Force transducer (9) is arranged in described at least one homoiothermic pipeline (4,5).
18. according to the device described in any one of claim 15 to 17, it is characterised in that:
Described visualization device is configured to screen (13).
19. according to the device described in any one of claim 15 to 17, it is characterised in that:
Described at least one flowed friction (R) of described at least one homoiothermic pipeline (4,5) is extremely
The scope of a few license and/or the change of at least one license of at least one resistance described change
Change scope can be stored in described analytical equipment (10);When at least one flowed friction described
(R) scope and/or at least one resistance described change of leaving at least one license described are left
Described at least one license excursion time, it is possible to send alarm signal.
20. devices according to claim 19, it is characterised in that: described alarm signal energy
Enough send optically, and/or acoustically send.
21. devices according to claim 20, it is characterised in that: described alarm signal energy
Enough by sending in the upper display of screen (13).
22. devices according to claim 20, it is characterised in that: when sending alarm signal
Time, injection machine can cut off by analyzed device (10).
23. according to the device described in any one of claim 15 to 17, it is characterised in that:
Described at least one flowed friction (R) passes through formula
Determining, wherein R represents at least one flowed friction described, Δ p represent described at least one
Individual pressure drop, Φ represents at least one volume flow described.
24. according to the device described in any one of claim 15 to 17, it is characterised in that:
It is provided with the temperature sensing of the temperature for measuring temperature control medium being connected with analytical equipment (10)
Device;Described at least one flowed friction (R) can calculate according to this temperature.
25. according to the device described in any one of claim 15 to 17, it is characterised in that:
Described temperature control medium is water.
26. according to the device described in any one of claim 15 to 17, it is characterised in that:
This device has at least one regulating part (7), described regulating part and adjustment or control device (12)
Connecting, described adjustment or control device are situated between according to rated value and/or the homoiothermic of the pressure of temperature control medium
Described regulating part (7) is adjusted or controls by the rated value of the volume flow of matter, described specified
Value can change according to described at least one flowed friction (R) and/or at least one resistance described
Determine.
27. devices according to claim 26, it is characterised in that: at least one tune described
Joint part (7) is flow control valve.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA1338/2012A AT513042B1 (en) | 2012-12-21 | 2012-12-21 | Device for tempering medium supply and method for monitoring the same |
ATA1338/2012 | 2012-12-21 |
Publications (2)
Publication Number | Publication Date |
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CN103878964A CN103878964A (en) | 2014-06-25 |
CN103878964B true CN103878964B (en) | 2017-01-11 |
Family
ID=49955543
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Application Number | Title | Priority Date | Filing Date |
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CN201310585926.7A Active CN103878964B (en) | 2012-12-21 | 2013-11-20 | Method For Monitoring A Temperature Control Media Supply |
Country Status (4)
Country | Link |
---|---|
US (1) | US9457505B2 (en) |
CN (1) | CN103878964B (en) |
AT (1) | AT513042B1 (en) |
DE (1) | DE102013016773B4 (en) |
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EP2905094A1 (en) * | 2014-02-07 | 2015-08-12 | Primetals Technologies Austria GmbH | Monitoring of a cooling channel system |
AT515948B1 (en) * | 2014-07-03 | 2016-01-15 | Engel Austria Gmbh | Method and device for tempering a mold |
AT519254B1 (en) | 2017-04-04 | 2018-05-15 | Engel Austria Gmbh | tempering |
DE102017115384A1 (en) * | 2017-07-10 | 2019-01-10 | HAHN ENERSAVE GmbH | Method for tempering a mold and tempering system |
CN110319635B (en) * | 2018-03-28 | 2021-09-28 | 恩格尔机械(上海)有限公司 | Temperature control device and molding machine with temperature control device |
DE102018123623A1 (en) * | 2018-09-25 | 2020-03-26 | Krones Ag | Device and method for shaping plastic preforms into plastic containers with temperature monitoring |
DE102021104375A1 (en) | 2021-02-24 | 2022-08-25 | Arburg Gmbh + Co Kg | Device and method for controlled flow temperature control of an injection mold |
AT526512B1 (en) * | 2023-02-10 | 2024-04-15 | Engel Austria Gmbh | Method for monitoring a device for supplying tempering media to a tool of a forming machine |
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US20140175692A1 (en) | 2014-06-26 |
AT513042A4 (en) | 2014-01-15 |
DE102013016773B4 (en) | 2019-02-21 |
DE102013016773A1 (en) | 2014-06-26 |
US9457505B2 (en) | 2016-10-04 |
CN103878964A (en) | 2014-06-25 |
AT513042B1 (en) | 2014-01-15 |
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