CN103878104A - Controllable microwave drying equipment for water paint coating furniture - Google Patents
Controllable microwave drying equipment for water paint coating furniture Download PDFInfo
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- CN103878104A CN103878104A CN201410136905.1A CN201410136905A CN103878104A CN 103878104 A CN103878104 A CN 103878104A CN 201410136905 A CN201410136905 A CN 201410136905A CN 103878104 A CN103878104 A CN 103878104A
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Abstract
The invention discloses controllable microwave drying equipment for water paint coating furniture. The controllable microwave drying equipment comprises a box body, microwave emission devices and a sensing system. The microwave emission devices are placed on the two sides and the top of the box body, and the sensing system is placed inside the box body. By means of the controllable microwave drying equipment for the water paint coating furniture, the microwave emission devices are used for drying the water paint coating furniture, water paint can be dried quickly, moisture in the water paint can be stopped from permeating into the furniture quickly, and the water mist phenomenon, the cracking phenomenon, the air bubble phenomenon and the warping phenomenon of the furniture are avoided.
Description
Technical field
The present invention relates to a kind of drying device, particularly a kind of equipment that is coated on furniture for dry water paint.
Background technology
Because solid wood furniture is to be made up of porous fibre, make timber there is the double grading of easy water suction and bleed, in the time of application aqueous paint, moisture in aqueous paint can infiltrate in furniture fast, traditional furnace drying method can only be dried the moisture of furniture outer, after causing furniture Dryly use, internal moisture is separated out, and the phenomenon of cracking, warpage, bubble appears in furniture, and service life is short.
Summary of the invention
Goal of the invention: the object of the invention is in order to solve the deficiencies in the prior art, provide a kind of water paint that solves to be efficiently coated on the equipment that makes aqueous paint dry solidification after furniture surface.
Technical scheme: in order to realize above object, a kind of control microwave of the present invention is dried water paint application fitment, comprising: casing, microwave launcher and sensor-based system; Described microwave transmission system is positioned at casing both sides and top; Described sensor-based system is positioned at casing; Described microwave launcher comprises the microwave emitter of at least three groups.Adopt traditional drying process, primary drying is short one hour, long tens hours, and moisture extract not thorough, very easily producing water smoke in put procedure backward.The present invention adopts microwave transmission system, due to the characteristic of microwave, directly acts on hydrone, and inside of furniture temperature, a little more than outer surface, has avoided the moisture in aqueous paint to infiltrate fast in furniture, has greatly accelerated dry speed, has improved efficiency.Microwave launcher described in the present invention comprises the microwave emitter of at least two; Because microwave emitter has multiplely, in the time that using, can realize in microwave the adjusting of the temperature inside the box, when temperature is low, open multiple microwave emitters, when temperature is high, open a small amount of microwave emitter; Adjustable by regulating the number of microwave emitter and time to realize microwave temperature, by the technology that heats up gradually, avoid the too fast rising of temperature.By transfer system, furniture moves back and forth in dry run, has avoided the inhomogeneities on space simultaneously, and basic equivalent in each surface of furniture is heated, thereby solves the generation of the water smoke of furniture in dry run, bubble, cracking, warping phenomenon.
Described in the present invention, sensor-based system comprises: temperature sensor, humidity sensor; Described temperature sensor and humidity sensor are positioned at both sides and/or the top of box house.In the present invention, by the temperature in temperature sensor monitors case, by the humidity in humidity sensor control cabinet, realize accurately controlling in real time of the temperature inside the box and humidity, improved dry quality.
The present invention comprises exhaust system, and this exhaust system is positioned at the top of casing, by the setting of exhaust system, reduces the humidity in case, accelerates rate of drying; Exhaust system can be a ventilating fan.
The present invention also comprises: transmission system and range limiter, and described transmission system runs through whole casing, and the part that is positioned at casing is distributed under microwave; Described range limiter is positioned at tank ends.Described transmission adopted does not absorb the material of microwave.Setting party by transmission system in the present invention the transmission of furniture, without adopting a dead lift, adopt range limiter to make furniture in case, realize reciprocating motion.
The present invention also comprises PLC controller; Described PLC controller is connected with microwave launcher, temperature sensor, humidity sensor and transmission system respectively, receives the live signal that temperature sensor and humidity sensor detect, and controls the running of microwave launcher keying, transmission system.
The present invention also comprises smoke alarm, and this smoke alarm is positioned at box inside, has protected furniture, once occur that excess Temperature causes the smolder appearance of situation of furniture, realizes Realtime Alerts.
The present invention includes the sealing contact device that prevents microwave leakage, described sealing contact device is positioned at the surrounding of door, has prevented the leakage of microwave, has protected workman's personal safety.
A kind of water paint application furniture drying means is also disclosed in the present invention, it is characterized in that: the method adopts the dry water paint application fitment of control microwave, the dry water paint application fitment of this control microwave comprises: PLC controller, casing, microwave launcher, sensor-based system; Described sensor-based system comprises: temperature sensor, humidity sensor, exhaust system and pressure sensor; Described temperature sensor and humidity sensor are positioned at box house both sides and/or top, and described pressure sensor is positioned at the doorway of casing; At least two of described temperature sensor and humidity sensors;
The concrete steps of the method for work of the dry water paint application fitment of described control microwave are as follows:
(1) start the dry water paint application fitment of control microwave; Temperature Setting scope is between 20 ℃-45 ℃, humidity range is set lower than 20%, PLC controller starts microwave launcher one by one, by application the furniture of water paint be placed in transmission system, PLC controller starts transmission system, by transmission system by application the furniture of water paint send in casing, make required dry furniture between two range limiters, after arriving between two range limiters, close the door of casing both sides and start sealing contact device door sealing is compressed, to ensure that microwave does not penetrate from the gap of door after system starts;
(2) after door closure, the pressure sensor on doorway sends door shutdown signal to PLC controller, and PLC controller is received after this signal, and detected the real time temperature value and the humidity value that transmit from temperature sensor, humidity sensor; The real time temperature value detecting when temperature sensor is positioned at the temperature range of setting, and the real-time humidity value that humidity sensor detects is positioned at the humidity range of setting, enters baking step; As excess Temperature, close one by one microwave launcher, until real time temperature is positioned at setting range; Temperature lower than set the minimum of temperature range time, the quantity of increase microwave launcher; When humidity higher than set humidity value time, start exhaust system, reduce the humidity in case; In the time that humidity is reduced to the humidity value below of setting, exhaust system is closed;
(3) baking step: PLC controller is according to temperature sensor and the real-time Numerical Control microwave launcher of humidity sensor detection and the keying of exhaust system; The transmission system of PLC controller control simultaneously starts, and furniture is moved back and forth until complete dry in transmission system between two range limiters; In dry run, when temperature sensor detect the temperature inside the box higher than set high-critical temperature time, microwave launcher all quits work, after temperature is lower than high-critical temperature, in microwave launcher, microwave emitter is opened one by one; When the temperature sensor of any two temperatures inductor is poor while reaching established temperature maximum, microwave launcher all quits work, and restarts microwave launcher in the time that temperature returns in the scope of setting; In the time that humidity sensor detects the humidity critical value that humidity sets, exhaust system starts, and discharges the steam in casing, until humidity sensor detects that humidity in case is lower than the humidity critical value of setting;
(4) in the time that the furniture in case reaches set drying time, open two side doors, product is sent out to casing.
The dry water paint application fitment of control microwave described in the present invention is also provided with smoke alarm, electrical equipment temperature sensor; When electrical equipment temperature sensor detect electrical equipment temperature higher than set the highest protection temperature time send alarm signal to PLC controller; In the time of timber generation smog in case, smoke alarm is reported to the police.
The dry water paint application fitment of control microwave described in the present invention is also provided with video monitoring apparatus, and this device is arranged in case and is connected with PLC controller, dries production process for implementing monitoring.
Beneficial effect: the dry water paint application fitment of control microwave of the present invention has the following advantages:
1. the dry water paint application fitment of control microwave of the present invention adopts microwave drying to realize the rapid draing of aqueous paint, stop the moisture in aqueous paint to infiltrate fast in furniture, avoid in furniture that to be closed in paint inner because of excess moisture, produced water smoke phenomenon in the future preventing from separating out in process.
2. in the dry water paint application fitment of control microwave of the present invention, pass through the multiple microwave launchers of PLC controller control, the temperature that has realized the dry water paint application fitment of described control microwave is adjustable, the temperature range that can set according to client regulates temperature automatically, below or above set temperature time, by starting or closing several microwave launchers and realize the adjustable controlled of temperature.
3. the dry water paint application fitment of control microwave of the present invention has transmission system, in dry run, make furniture move back and forth in casing, thereby make microwave energy be irradiated to more equably each corner of furniture, avoided microwave irradiation inhomogeneities and produce bubble or dry halfway the two poles of the earth phenomenon
4. in the dry water paint application fitment of control microwave of the present invention, be provided with temperature sensor, humidity sensor, can understand accurately in real time the temperature and humidity in case, the real-time accurate control of production process.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the workflow diagram of the embodiment of the present invention.
The specific embodiment
Below in conjunction with specific embodiment, further illustrate the present invention, should understand these embodiment is only not used in and limits the scope of the invention for the present invention is described, after having read the present invention, those skilled in the art all fall within the application's claims limited range to the modification of the various equivalent form of values of the present invention.
Embodiment
The dry water paint application fitment of a kind of control microwave: comprising: casing 1, microwave launcher 2, sensor-based system, exhaust system 4, transmission system 5, range limiter 6, smoke alarm 7 and sealing contact device 8 and PLC controller; Described sensor-based system comprises: temperature sensor 31, humidity sensor 32; Described transmission adopted does not absorb the material of microwave.
The annexation of above-mentioned each parts is as follows:
Described microwave transmission system 2 is positioned at casing both sides and top; Described temperature sensor and humidity sensor are positioned at casing both sides and/or top; Described exhaust system is positioned at the top of casing; Described transmission system runs through whole casing, and the part that is positioned at casing is distributed under microwave; Described range limiter is positioned at tank ends; Described PLC controller is connected with microwave launcher, temperature sensor, humidity sensor and transmission system respectively; Described smoke alarm is positioned at box inside; Described sealing contact device is positioned at the surrounding of door.
Adopt the application furniture drying means of the dry water paint application fitment of above-mentioned control microwave, the method adopts the dry water paint application fitment of control microwave, and the dry water paint application fitment of this control microwave comprises: PLC controller, casing, microwave launcher, sensor-based system; Described sensor-based system comprises: temperature sensor, humidity sensor, exhaust system and pressure sensor; Described temperature sensor and humidity sensor are positioned at box house both sides and/or top, and described pressure sensor is positioned at the doorway of casing; At least two of described temperature sensor and humidity sensors; Described in the present embodiment, microwave launcher comprises: microwave tube, excessive waveguide and slotted waveguide; Described microwave tube and transition waceguide are tightly connected, and between described transition waceguide and slotted waveguide, are tightly connected; Described slotted waveguide is provided with slotted eye; Described microwave tube generates electromagnetic waves, and through the slotted waveguide that is transmitted to of transition waceguide, is then entered in heating chamber timber is heated by the slotted eye in slotted waveguide.
The concrete steps of the method for work of the dry water paint application fitment of described control microwave are as follows:
(1) start the dry water paint application fitment of control microwave; Temperature Setting scope is between 20 ℃-45 ℃, humidity range is set lower than 20%, PLC controller starts microwave launcher one by one, by application the furniture of water paint be placed in transmission system, PLC controller starts transmission system, by transmission system by application the furniture of water paint send in casing, make required dry furniture between two range limiters, after arriving between two range limiters, close the door of casing both sides and start sealing contact device door sealing is compressed, to ensure that microwave does not penetrate from the gap of door after system starts;
(2) after door closure, the pressure sensor on doorway sends door shutdown signal to PLC controller, and PLC controller is received after this signal, and detected the real time temperature value and the humidity value that transmit from temperature sensor, humidity sensor; The real time temperature value detecting when temperature sensor is positioned at the temperature range of setting, and the real-time humidity value that humidity sensor detects is positioned at the humidity range of setting, enters baking step; As excess Temperature, close one by one microwave launcher, until real time temperature is positioned at setting range; Temperature lower than set the minimum of temperature range time, the quantity of increase microwave launcher; When humidity higher than set humidity value time, start exhaust system, reduce the humidity in case; In the time that humidity is reduced to the humidity value below of setting, exhaust system is closed;
(3) baking step: PLC controller is according to temperature sensor and the real-time Numerical Control microwave launcher of humidity sensor detection and the keying of exhaust system; The transmission system of PLC controller control simultaneously starts, and furniture is moved back and forth until complete dry in transmission system between two range limiters; In dry run, when temperature sensor detect the temperature inside the box higher than set high-critical temperature time, microwave launcher all quits work, after temperature is lower than high-critical temperature, in microwave launcher, microwave emitter is opened one by one; When the temperature sensor of any two temperatures inductor is poor while reaching established temperature maximum, microwave launcher all quits work, and restarts microwave launcher in the time that temperature returns in the scope of setting; In the time that humidity sensor detects the humidity critical value that humidity sets, exhaust system starts, and discharges the steam in casing, until humidity sensor detects that humidity in case is lower than the humidity critical value of setting;
(4) in the time that the furniture in case reaches set drying time, open two side doors, product is sent out to casing.
Claims (10)
1. the dry water paint application fitment of control microwave, is characterized in that: comprising: casing (1), microwave launcher (2) and sensor-based system; Described microwave transmission system (2) is positioned at casing both sides and top; Described sensor-based system is positioned at casing; Described microwave launcher (2) comprises the microwave emitter of at least two.
2. the dry water paint application fitment of control microwave according to claim 1, is characterized in that: described sensor-based system comprises: temperature sensor (31), humidity sensor (32); Described temperature sensor and humidity sensor are positioned at box house both sides and/or top.
3. the dry water paint application fitment of control microwave according to claim 2, is characterized in that: comprise exhaust system (4), this exhaust system is positioned at the top of casing.
4. the dry water paint application fitment of control microwave according to claim 1, it is characterized in that: comprising: transmission system (5) and range limiter (6), described transmission system runs through whole casing, and the part that is positioned at casing is distributed under microwave covering; Described range limiter is positioned at tank ends.
5. the dry water paint application fitment of control microwave according to claim 4, is characterized in that: comprising: described transmission adopted does not absorb the material of microwave.
6. according to the dry water paint application fitment of the control microwave described in arbitrary claim in claim 4, it is characterized in that: comprise PLC controller; Described PLC controller is connected with microwave launcher, temperature sensor, humidity sensor and transmission system respectively, receives the live signal that temperature sensor and humidity sensor detect, and controls the running of microwave launcher keying, transmission system.
7. the dry water paint application fitment of control microwave according to claim 1, is characterized in that: comprise smoke alarm (7), this smoke alarm is positioned at box inside.
8. the dry water paint application fitment of control microwave according to claim 1, is characterized in that: comprise the sealing contact device (8) that prevents microwave leakage, described sealing contact device is positioned at the surrounding of door.
9. a water paint application furniture drying means, it is characterized in that: the method adopts the dry water paint application fitment of control microwave, the dry water paint application fitment of this control microwave comprises: PLC controller, casing, microwave launcher, sensor-based system; Described sensor-based system comprises: temperature sensor, humidity sensor, exhaust system and pressure sensor; Described temperature sensor and humidity sensor are positioned at box house both sides and/or top, and described pressure sensor is positioned at the doorway of casing; At least two of described temperature sensor and humidity sensors;
The concrete steps of the method for work of the dry water paint application fitment of described control microwave are as follows:
(1) start the dry water paint application fitment of control microwave; Temperature Setting scope is between 20 ℃-45 ℃, humidity range is set lower than 20%, PLC controller starts microwave launcher one by one, by application the furniture of water paint be placed in transmission system, PLC controller starts transmission system, by transmission system by application the furniture of water paint send in casing, make required dry furniture between two range limiters, after arriving between two range limiters, close the door of casing both sides and start sealing contact device door sealing is compressed, to ensure that microwave does not penetrate from the gap of door after system starts;
(2) after door closure, the pressure sensor on doorway sends door shutdown signal to PLC controller, and PLC controller is received after this signal, and detected the real time temperature value and the humidity value that transmit from temperature sensor, humidity sensor; The real time temperature value detecting when temperature sensor is positioned at the temperature range of setting, and the real-time humidity value that humidity sensor detects is positioned at the humidity range of setting, enters baking step; As excess Temperature, close one by one microwave launcher, until real time temperature is positioned at setting range; Temperature lower than set the minimum of temperature range time, the quantity of increase microwave launcher; When humidity higher than set humidity value time, start exhaust system, reduce the humidity in case; In the time that humidity is reduced to the humidity value below of setting, exhaust system is closed;
(3) baking step: PLC controller is according to temperature sensor and the real-time Numerical Control microwave launcher of humidity sensor detection and the keying of exhaust system; The transmission system of PLC controller control simultaneously starts, and furniture is moved back and forth until complete dry in transmission system between two range limiters; In dry run, when temperature sensor detect the temperature inside the box higher than set high-critical temperature time, microwave launcher all quits work, after temperature is lower than high-critical temperature, in microwave launcher, microwave emitter is opened one by one; When the temperature sensor of any two temperatures inductor is poor while reaching established temperature maximum, microwave launcher all quits work, and restarts microwave launcher in the time that temperature returns in the scope of setting; In the time that humidity sensor detects the humidity critical value that humidity sets, exhaust system starts, and discharges the steam in casing, until humidity sensor detects that humidity in case is lower than the humidity critical value of setting;
(4) in the time that the furniture in case reaches set drying time, open two side doors, product is sent out to casing.
10. water paint application furniture drying means according to claim 9, is characterized in that: the dry water paint application fitment of described control microwave is provided with smoke alarm, electrical equipment temperature sensor; When electrical equipment temperature sensor detect electrical equipment temperature higher than set the highest protection temperature time send alarm signal to PLC controller; In the time of timber generation smog in case, smoke alarm is reported to the police.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410136905.1A CN103878104B (en) | 2013-08-23 | 2014-04-08 | Control microwave dry water paint application fitment |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103708258A CN103406244A (en) | 2013-08-23 | 2013-08-23 | Controllable water-paint-coated furniture microwave drying device |
| CN201310370825.8 | 2013-08-23 | ||
| CN2013103708258 | 2013-08-23 | ||
| CN201410136905.1A CN103878104B (en) | 2013-08-23 | 2014-04-08 | Control microwave dry water paint application fitment |
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| Publication Number | Publication Date |
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| CN103878104A true CN103878104A (en) | 2014-06-25 |
| CN103878104B CN103878104B (en) | 2016-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013103708258A Pending CN103406244A (en) | 2013-08-23 | 2013-08-23 | Controllable water-paint-coated furniture microwave drying device |
| CN201410136905.1A Active CN103878104B (en) | 2013-08-23 | 2014-04-08 | Control microwave dry water paint application fitment |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013103708258A Pending CN103406244A (en) | 2013-08-23 | 2013-08-23 | Controllable water-paint-coated furniture microwave drying device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104399655A (en) * | 2014-11-21 | 2015-03-11 | 深圳长江家具有限公司 | Device and method for microwave drying of wooden boards |
| CN109046897A (en) * | 2018-09-28 | 2018-12-21 | 庄婉卿 | A kind of wood paints blowing-dry apparatus with wind-force microwave |
| CN113042334A (en) * | 2019-12-26 | 2021-06-29 | 震旦（中国）有限公司 | Intelligent paint drying chamber |
| CN115876650A (en) * | 2023-02-27 | 2023-03-31 | 长春理工大学 | Synchronous measurement system and method for Mueller matrix |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105080770A (en) * | 2014-10-23 | 2015-11-25 | 上海通宏实业有限公司 | Device for spraying water-borne wood paint on furniture |
| CN107694871A (en) * | 2017-11-17 | 2018-02-16 | 江苏帕尔克玩具有限公司 | Drying unit is used in a kind of building blocks painting process |
| CN108722824A (en) * | 2018-07-31 | 2018-11-02 | 株洲市微朗科技有限公司 | A kind of water paint drying equipment |
| CN113441314A (en) * | 2021-08-03 | 2021-09-28 | 吴敬明 | Controllable microwave drying water paint coating furniture equipment |
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| CN102814268A (en) * | 2012-07-09 | 2012-12-12 | 上海志鹤水性涂料科技有限公司 | Dewatering, drying and coating equipment for microwave waterborne wood paint furniture, and coating method |
| CN103111389A (en) * | 2011-11-16 | 2013-05-22 | 赵建勋 | Microwave paint room |
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2013
- 2013-08-23 CN CN2013103708258A patent/CN103406244A/en active Pending
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103111389A (en) * | 2011-11-16 | 2013-05-22 | 赵建勋 | Microwave paint room |
| CN102814268A (en) * | 2012-07-09 | 2012-12-12 | 上海志鹤水性涂料科技有限公司 | Dewatering, drying and coating equipment for microwave waterborne wood paint furniture, and coating method |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104399655A (en) * | 2014-11-21 | 2015-03-11 | 深圳长江家具有限公司 | Device and method for microwave drying of wooden boards |
| CN104399655B (en) * | 2014-11-21 | 2018-04-06 | 深圳长江家具有限公司 | A kind of apparatus and method of wooden plate microwave drying |
| CN109046897A (en) * | 2018-09-28 | 2018-12-21 | 庄婉卿 | A kind of wood paints blowing-dry apparatus with wind-force microwave |
| CN113042334A (en) * | 2019-12-26 | 2021-06-29 | 震旦（中国）有限公司 | Intelligent paint drying chamber |
| CN115876650A (en) * | 2023-02-27 | 2023-03-31 | 长春理工大学 | Synchronous measurement system and method for Mueller matrix |
| CN115876650B (en) * | 2023-02-27 | 2023-05-30 | 长春理工大学 | Mueller matrix synchronous measurement system and method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103406244A (en) | 2013-11-27 |
| CN103878104B (en) | 2016-04-13 |
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Effective date of registration: 20170531 Address after: 201616 P32, building 158, Lane 2, gang Yip Road, small town, Kunshan, Shanghai, Songjiang District Patentee after: Shanghai Lantai Microwave Equipment Manufacturing Co., Ltd. Address before: 215423 Jiangsu city of Suzhou province Taicang city Kingnet Town Court Road, No. 10. Patentee before: Taicang Jinqiang Funiture Co., Ltd. |