CN103871517A - Inspection tool for weld joints of pipeline and container in narrow space - Google Patents

Inspection tool for weld joints of pipeline and container in narrow space Download PDF

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Publication number
CN103871517A
CN103871517A CN201210551211.5A CN201210551211A CN103871517A CN 103871517 A CN103871517 A CN 103871517A CN 201210551211 A CN201210551211 A CN 201210551211A CN 103871517 A CN103871517 A CN 103871517A
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China
Prior art keywords
pipeline
container
circumferential
axial
driven unit
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CN201210551211.5A
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Chinese (zh)
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CN103871517B (en
Inventor
丁冬平
朱性利
杨崇安
杨勇
吴东栋
辛露
王龙
周亮
胡啸
卢威
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Research Institute of Nuclear Power Operation
China Nuclear Power Operation Technology Corp Ltd
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Research Institute of Nuclear Power Operation
China Nuclear Power Operation Technology Corp Ltd
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Priority to CN201210551211.5A priority Critical patent/CN103871517B/en
Publication of CN103871517A publication Critical patent/CN103871517A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

Abstract

The invention belongs to the technical field of automated nondestructive detection for weld joints of a pipeline and a container in a narrow space, and particularly relates to an inspection tool for the weld joints of the pipeline and the container in the narrow space. The inspection tool comprises the following components: an installing base board, axial backstops, a peripheral driving assembly, a peripheral positioning assembly, probe assemblies, an axial driving assembly, a magnet wheel assembly, an encoder and a driving motor; the peripheral driving assembly and the peripheral positioning assembly are connected to two ends of the installing base board respectively, and the axial driving assembly is connected to the middle of the installing base board; the peripheral driving assembly comprises the magnet wheel assembly and the driving motor; two axial backstops are respectively arranged above the installing base board and corresponding to positions in which the peripheral driving assembly and the peripheral positioning assembly are connected; slide blocks are arranged on the axial driving assembly and can slide upwards and downwards along the axial direction of the axial driving assembly; the probe assemblies for automatically detecting the weld joints are respectively arranged on the slide blocks, and the probe assemblies are used for axially scanning along the axial direction of the inspected container/pipeline.

Description

A kind of narrow space pipeline and container welding checking tool
Technical field
The invention belongs to the robotization Non-Destructive Testing of narrow space pipeline and container welding, technical field, is specifically related to a kind of narrow space pipeline and container welding checking tool
Background technology
Large pressurized vessel in nuclear power station is as steam generator, voltage stabilizer etc., large scale core level pipeline, if main pipeline, peace note pipe, fluctuation pipe etc. are before the operation of power station and all need its butt-weld to carry out regular Non-Destructive Testing in operational process, there will not be leakage with the heat eliminating medium that ensures the High Temperature High Pressure in circuit system.
Because the large pressurized vessel of nuclear power station all exists radiation in various degree, and size is very large, for reducing personnel's radioactive dose, improves the efficiency detecting, and needs to adopt automation equipment to implement automatically to detect to it.And nuclear power station inner space is limited, and there is possibly arm, step, elbow isostructuralism obstacle near container, pipe welding seam, cause weld seam both sides only to have very narrow passage, hinder the enforcement of weld seam self-verifying.
Therefore, need a kind of narrow space pipeline of development and container welding checking tool structure badly, thereby be applicable to the butt-weld enforcement detection automatically of used in nuclear power station pressure vessel, large scale pipeline.
Summary of the invention
The technical problem to be solved in the present invention is: provide a kind of narrow space pipeline and container welding checking tool, for nuclear power station narrow space pipeline and container butt-weld self-verifying.
In order to realize this purpose, the technical scheme that the present invention takes is:
A kind of narrow space pipeline and container welding checking tool, by forming with lower component: installation base plate, axial stop, circumferential driven unit, circumferential positioning component, probe assembly, axial driven unit, magnet-wheel assembly, scrambler, drive motor;
Installation base plate is the foundation of checking tool, and its two ends connect respectively circumferential driven unit and circumferential positioning component, and intermediate connecting shaft is to driven unit;
Circumferentially driven unit is made up of magnet-wheel assembly and drive motor, and circumferentially positioning component is made up of magnet-wheel assembly and scrambler, and magnet-wheel assembly is used for being with power driven tools along checked container/pipeline outer wall circumferential movement, and testing tool is adsorbed on to container/pipeline outer wall; Drive testing tool circumferentially to walk by drive motor, by scrambler, the circumferential position of testing tool is detected;
Above installation base plate corresponding connect circumferential driven unit and circumferentially the position of positioning component two axial stop are set, and gap between magnet-wheel assembly is across being stuck on circumferential guided way, the instrument that prevents in motion process along checked container/pipeline axial play;
Axially on driven unit, slide block is set, driven unit axially slides up and down vertically, on slide block, arrange and implement the probe assembly that weld seam detects automatically, probe assembly is along the axial enforcement scanning of checked container/pipeline, and by realizing and drive probe assembly along the circumferential scanning of checked container/pipeline with being connected of installation base plate.
Instrument in technical solution of the present invention has very compact structure in the axial direction, can be by only slightly wide than probe scanning stroke scanning passage; Meanwhile, can directly be adsorbed on checked container/pipeline outer wall by magnet-wheel assembly and implement to check, install easily; Can realize Fast Installation and location by aid by the circumferential guided way laying in advance, and the instrument that ensures there will not be in motion process along the undesirable condition of checked container/pipeline axial play; Instrument can be realized by changing the installation base plate of different size (flexibility) the automatic detection of the container/Sizing In Butt Welded Pipes of different-diameter; With checked container/pipeline matched well in the situation that, can, by only exceed the gap of about 100mm than checked container/pipeline outer wall, realize the welding inspection that radially narrow space is pressed.
Brief description of the drawings
Fig. 1 is narrow space pipeline and container welding checking tool structure upward view;
Fig. 2 is narrow space pipeline and container welding checking tool structural front view;
Fig. 3 is the cut-open view of narrow space pipeline and container welding checking tool scrambler;
Fig. 4 is the cut-open view of narrow space pipeline and container welding checking tool motor;
Fig. 5 is narrow space pipeline and container welding checking tool work schematic diagram.
In figure: 1. installation base plate, 2. axial stop, 3. circumferentially driven unit, 4. circumferentially positioning component, 7. axially driven unit, 8. narrow space pipeline and container welding checking tool, 9. checked container/pipeline, 10. circumferential guided way, 11. magnet-wheel assemblies, 12. scramblers, 13. drive motor.
Embodiment
Below in conjunction with accompanying drawing, technical solution of the present invention is elaborated.
As Figure 1-Figure 4, a kind of narrow space pipeline of the present invention and container welding checking tool, by forming with lower component: installation base plate 1, axial stop 2, circumferential driven unit 3, circumferential positioning component 4, probe assembly one, probe assembly two, axial driven unit 7, magnet-wheel assembly 11, scrambler 12, drive motor 13;
Installation base plate 1 is the foundation of checking tool, and its two ends connect respectively circumferential driven unit 3 and circumferential positioning component 4, and intermediate connecting shaft is to driven unit 7;
Circumferentially driven unit 3 is made up of magnet-wheel assembly 11 and drive motor 13, circumferentially positioning component 4 is made up of magnet-wheel assembly 11 and scrambler 12, magnet-wheel assembly 11 is for being with power driven tools along checked container/pipeline 9 outer wall circumferential movement, and testing tool is adsorbed on to container/pipeline outer wall; Drive testing tool circumferentially to walk by drive motor 13, by scrambler 12, the circumferential position of testing tool is detected;
Above installation base plate 1, the corresponding position that connects circumferential driven unit 3 and circumferential positioning component 4 arranges two axial stop 2, and the gap between magnet-wheel assembly 11 is across being stuck on circumferential guided way 10, prevent instrument 8 in motion process along checked container/pipeline 9 axial floats;
Axially on driven unit 7, slide block is set, driven unit 7 axially slides up and down vertically, on slide block, arrange and implement the probe assembly that weld seam detects automatically, probe assembly is along the axial enforcement scanning of checked container/pipeline 9, and by realizing and drive probe assembly along the circumferential scanning of checked container/pipeline 9 with being connected of installation base plate 1.
As shown in Figure 5, in use, first near detected container/pipeline 9 weld seams of needs, circumferential guided way 10 is installed on surface, and bolt is tight, then by the axial stop of instrument 82 with magnet-wheel assembly 11 across being stuck on circumferential guided way 10, the installation that completes instrument can start to carry out the Non-Destructive Testing of butt welded seam.

Claims (1)

1. narrow space pipeline and a container welding checking tool, is characterized in that: by forming with lower component: installation base plate (1), axial stop (2), circumferential driven unit (3), circumferential positioning component (4), probe assembly, axial driven unit (7), magnet-wheel assembly (11), scrambler (12), drive motor (13);
Installation base plate (1) is the foundation of checking tool, and its two ends connect respectively circumferential driven unit (3) and circumferential positioning component (4), and intermediate connecting shaft is to driven unit (7);
Circumferentially driven unit (3) is made up of magnet-wheel assembly (11) and drive motor (13), circumferentially positioning component (4) is made up of magnet-wheel assembly (11) and scrambler (12), magnet-wheel assembly (11) is for being with power driven tools along checked container/pipeline (9) outer wall circumferential movement, and testing tool is adsorbed on to container/pipeline outer wall; Drive testing tool circumferentially to walk by drive motor (13), by scrambler (12), the circumferential position of testing tool is detected;
In installation base plate (1) top, the corresponding position that connects circumferential driven unit (3) and circumferential positioning component (4) arranges two axial stop (2), and the gap between magnet-wheel assembly (11) is upper across being stuck in circumferential guided way (10), prevent instrument (8) in motion process along checked container/pipeline (9) axial float;
Axially on driven unit (7), slide block is set, driven unit (7) axially slides up and down vertically, on slide block, arrange and implement the probe assembly that weld seam detects automatically, probe assembly is along the axial enforcement scanning of checked container/pipeline (9), and by realizing and drive probe assembly along the circumferential scanning of checked container/pipeline (9) with being connected of installation base plate (1).
CN201210551211.5A 2012-12-17 2012-12-17 Inspection tool for weld joints of pipeline and container in narrow space Active CN103871517B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN103871517A true CN103871517A (en) 2014-06-18
CN103871517B CN103871517B (en) 2017-01-18

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101192458A (en) * 2006-11-30 2008-06-04 核动力运行研究所 Pressure vessels top cover actuating device lower omega welding seam ultrasonic inspection method and device
CN102486942A (en) * 2010-12-02 2012-06-06 核动力运行研究所 Ultrasonic automatic checking tool for dissimilar metal welding seam of top cover instrument measuring pipe
US20120183114A1 (en) * 2009-05-20 2012-07-19 Areva Np Gmbh Method and apparatus for testing an annular weld on a main coolant line connected to a reactor pressure vessel of a nuclear power plant
US20120269311A1 (en) * 2009-10-23 2012-10-25 Kabushiki Kaisha Toshiba In-reactor piping work device and in-reactor piping work method
CN203026175U (en) * 2012-12-17 2013-06-26 核动力运行研究所 Weld joint inspection tool for pipeline and container in narrow space

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101192458A (en) * 2006-11-30 2008-06-04 核动力运行研究所 Pressure vessels top cover actuating device lower omega welding seam ultrasonic inspection method and device
US20120183114A1 (en) * 2009-05-20 2012-07-19 Areva Np Gmbh Method and apparatus for testing an annular weld on a main coolant line connected to a reactor pressure vessel of a nuclear power plant
US20120269311A1 (en) * 2009-10-23 2012-10-25 Kabushiki Kaisha Toshiba In-reactor piping work device and in-reactor piping work method
CN102486942A (en) * 2010-12-02 2012-06-06 核动力运行研究所 Ultrasonic automatic checking tool for dissimilar metal welding seam of top cover instrument measuring pipe
CN203026175U (en) * 2012-12-17 2013-06-26 核动力运行研究所 Weld joint inspection tool for pipeline and container in narrow space

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