CN103871314A - Classroom type casting system simulator - Google Patents
Classroom type casting system simulator Download PDFInfo
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- CN103871314A CN103871314A CN201410136985.0A CN201410136985A CN103871314A CN 103871314 A CN103871314 A CN 103871314A CN 201410136985 A CN201410136985 A CN 201410136985A CN 103871314 A CN103871314 A CN 103871314A
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Abstract
The invention discloses a classroom type casting system simulator. The classroom type casting system simulator is mainly composed of a mold selecting part, a casting box lifting part and a casting part. By means of the classroom type casting system simulator, all-weather casting teaching can be conducted in a classroom, teaching authenticity is guaranteed, it is also guaranteed that teaching can be carried out smoothly, meanwhile, high economical efficiency is achieved, adopted materials can be recycled precision casting wax, and thus teaching cost can be greatly lowered. By the aid of the classroom type casting system simulator, students can feel the casting process by themselves, the students can know and master the details needing to pay attention to in the casting process at the same time, and therefore the knowledge of the students on the aspect of casting is not limited to stay at the primary stage.
Description
Technical field
The present invention relates to a kind of instrument for classroom instruction, particularly a kind of classroom type running gate system analogue means.
Background technology
Current only have small injecting machine, relates to the classroom instruction instrument of casting aspect, but because we use is wax-pattern, and be to utilize cast principle all different with plastic raw materials and the die casting principle of injection machine from material and forming method.And small injecting machine is mainly high for miniature parts processing, accuracy requirement, be not for teaching.And the teaching of casting aspect, current construction material classroom is all oral account and the video teaching based on teacher, seldom have student can personal understanding the process of casting, cause a lot of knowledge of casting aspect only to rest on the stage of empty talk, but be subject to many restrictions such as visit arrangement on opportunity, on-the-spot condition, safety management and the traffic of accepting visit to site visit, the time and efforts that once teaching often will be expensive is being prepared and tissue.The workload that has not only increased organizing preparation, has improved instruction cost, and owing to being processing site teaching, also has certain potential safety hazard and management difficulty.
Summary of the invention
The object of the invention is to, a kind of classroom type running gate system simulator is provided.The present invention can the round-the-clock teaching of carrying out cast in classroom, has both guaranteed the authenticity of teaching, guarantees again to have high economy by carrying out smoothly of teaching simultaneously, reduces instruction cost.
Technical scheme of the present invention: classroom type running gate system simulator, it is characterized in that: comprise overall upper plate and the main shaft on the vertical interspersed plate on the whole of deep groove ball bearing, entirety upper plate below is provided with stepper motor through stepper motor fixed mount, the output shaft of stepper motor is provided with sheave and coordinates disk, sheave coordinates the end of disk to fix through disk end cap and stepper motor, sheave coordinates disk side to be combined with sheave, and sheave is fixed on the lower end of main shaft through sheave end cap; The middle and lower part cover of described main shaft has main shaft sleeve, and the upper end of main shaft is fixed with the turntable that is positioned at overall upper plate top by main shaft upper end cover, be provided with the square axle sleeve of the turntable being enclosed within on main shaft between turntable and overall upper plate; The both sides of described turntable are respectively equipped with the left plate of rising frame and rising frame right panel by lifting frame base, the upper end of the left plate of rising frame and rising frame right panel is provided with pouring box fixed head, the middle part of the left plate of rising frame and rising frame right panel is provided with ball screw, ball screw is provided with a split pattern pawl, described pouring box fixed head is provided with pouring box, and pouring box side is provided with pouring box motor; Described lifting frame base bottom is provided with lifting polished rod, lifting polished rod is arranged on overall upper plate through flanged (FLGD) linear bearing, the lower end of lifting polished rod is provided with push pedal through polished rod lower flange, push pedal bottom is provided with thrust motor, thrust motor is fixed through holder, and push pedal is provided with ejector retainner plate back shaft, and ejector retainner plate back shaft is provided with ejector retainner plate through ejector retainner plate flange, described overall upper plate is provided with thimble plate hole, and thimble plate hole is positioned at ejector retainner plate top.
In the type running gate system simulator of aforesaid classroom, described pouring box motor is worm and gear motor, worm and gear motor is fixed on pouring box fixed head through motor fixing frame, described pouring box comprises two bearing bracket stands, between two bearing bracket stands, be provided with turret through porose axle, atresia axle, the output shaft of worm and gear motor is connected with porose axle, and turret is provided with pouring cup, and pouring cup is provided with heating collar outward.
In the type running gate system simulator of aforesaid classroom, described turntable is provided with four square openings, between four square openings are adjacent, is 90 ° of settings, is provided with square mould block between adjacent square opening, and the two ends of square mould block are provided with mould fixture block.
In the type running gate system simulator of aforesaid classroom, the bottom of described turntable is provided with reinforcement.
Compared with prior art, the present invention can the round-the-clock teaching of carrying out cast in classroom, both guaranteed the authenticity of teaching, guarantee again carrying out smoothly of teaching, there is high economy simultaneously, material of the present invention can be the hot investment casting wax of recycling, can significantly reduce instruction cost.The present invention can allow students in person realize casting process, understands simultaneously and grasps the problem should be noted that in casting process, allows student incessantly rest on the primary stage to the knowledge of casting aspect.
The present invention also has advantage:
1, adopting the present invention to pour into a mould teaching can carry out indoor, has guaranteed the authenticity of teaching, avoids again site visit expense, also reduced organizing preparation's work of site visit simultaneously, not only reduce workload, and effectively reduced instruction cost, there is high economy;
2, can impart knowledge to students at any time, facilitate Students ' Learning to receive instruction;
3, eliminated and need to arrive the potential safety hazard that site visit teaching exists, effectively guaranteed the safety of teaching.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is side view of the present invention;
Fig. 3 is the structural representation of turntable.
Being labeled as in accompanying drawing: 1-sheave end cap, 2-sheave axle sleeve, 3-sheave, 4-disk end cap, 5-sheave coordinates disk, 6-stepper motor, 7-stepper motor fixed mount, 8-main shaft sleeve, 9-main shaft, 10-deep groove ball bearing, 11-entirety upper plate, the square axle sleeve of 12-turntable, 13-reinforcement, 14-turntable, 15-main shaft upper end cover, the left plate of 16-rising frame, 17-ball screw, 18-pouring box fixed head cushion block, 19-pouring box, 20-pouring box motor, 21-pouring box fixed head, 22-parting pawl, 23-lifting frame base, 24-linear bearing, 25-ejector retainner plate, 26-ejector retainner plate flange, 27-ejector retainner plate back shaft, 28-lifting polished rod, 29-push pedal, 30-polished rod lower flange, 31-thrust motor, 32-thimble plate hole, 33-holder, 34-motor fixing frame, 35-motor is strengthened fixed mount, 36-bearing, the porose axle of 37-, 38-rising frame right panel, 39-turret, 40-pouring cup, 41-heating collar, 42-atresia axle, 43-bearing bracket stand, 44-mould fixture block, 45-square mould block, 46-square opening.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated, but not as the foundation to the present invention's restriction.
Embodiment.Classroom type running gate system simulator, form as shown in Figure 1, it is characterized in that: comprise overall upper plate 11 and the main shaft 9 on the vertical interspersed plate 11 on the whole of deep groove ball bearing 10, entirety upper plate 11 belows are provided with stepper motor 6 through stepper motor fixed mount 7, the output shaft of stepper motor 6 is provided with sheave and coordinates disk 5, sheave coordinates the end of disk 5 fixing with stepper motor 6 through disk end cap 4, sheave coordinates disk 5 sides to be combined with sheave 3, sheave 3 is fixed on the lower end of main shaft 9 through sheave end cap 1, between described sheave end cap 1 and sheave 3, sheave axle sleeve 2 is installed; The middle and lower part cover of described main shaft 9 has main shaft sleeve 8, and the upper end of main shaft 9 is fixed with the turntable 14 that is positioned at overall upper plate 11 tops by main shaft upper end cover 15, be provided with the square axle sleeve 12 of the turntable being enclosed within on main shaft 9 between turntable 14 and overall upper plate 11; The both sides of described turntable 14 are respectively equipped with the left plate 16 of rising frame and rising frame right panel 38 by lifting frame base 23, the upper end of the left plate 16 of rising frame and rising frame right panel 38 is provided with pouring box fixed head 21, the middle part of the left plate 16 of rising frame and rising frame right panel 38 is provided with ball screw 17, ball screw 17 is provided with a split pattern pawl 22, on described pouring box fixed head 21, be provided with pouring box 19 by pouring box fixed head cushion block 18, pouring box 19 sides are provided with pouring box motor 20; Described lifting frame base 23 bottoms are provided with lifting polished rod 28, lifting polished rod 28 is arranged on overall upper plate 11 through flanged (FLGD) linear bearing 24, the lower end of lifting polished rod 28 is provided with push pedal 29 through polished rod lower flange 30, push pedal 29 bottoms are provided with thrust motor 31, thrust motor 31 is fixing through holder 33, push pedal 29 is provided with ejector retainner plate back shaft 27, ejector retainner plate back shaft 27 is provided with ejector retainner plate 25 through ejector retainner plate flange 26, described overall upper plate 11 is provided with thimble plate hole 32, and thimble plate hole 32 is positioned at ejector retainner plate 25 tops.
Described pouring box motor 20 is worm and gear motors, worm and gear motor is fixed on pouring box fixed head 21 through motor fixing frame 34, also strengthen the fastening worm and gear motor of fixed mount 35 by motor, described pouring box 19 comprises two bearing bracket stands 43, between two bearing bracket stands 43, be provided with turret 39 through porose axle 37, atresia axle 42, the output shaft of worm and gear motor is connected with porose axle 37, porose axle 37 is fixing by bearing 36, turret 39 is provided with pouring cup 40, the outer heating collar 41 that is provided with of pouring cup 40.
It is 90 ° of settings between adjacent that described turntable 14 is provided with 46, four square openings 46 of four square openings, is provided with square mould block 45 between adjacent square opening 16, and the two ends of square mould block are provided with mould fixture block 44.
The bottom of described turntable 14 is provided with reinforcement 13.
The present invention is mainly divided into:
Mould is selected part:
The output shaft of stepper motor is connected with key by screw with sheave cooperation dish, stepper motor rotating speed coordinates disk identical with sheave, because sheave coordinates disk to match with sheave, stepper motor turns around and drives sheave to turn 1/4th circles, again because sheave is connected with turntable main shaft, so thereby can drive turntable Plane Rotation to reach the function of selecting mold shape by the rotation of stepper motor.
Pouring box lifting part:
Thrust motor push rod is connected with thrust push pedal, the lifting of the flexible drive push pedal by thrust motor push rod, in push pedal, there are four lifting polished rods, fixed by 4 polished rod lower flanges, thereby lifting polished rod is fixed and is reached whole pouring section and can only do straight-line object by the linear bearing on overall upper plate, utilize this feature, the present invention has completed the elevating movement of pouring box integral part and ejector retainner plate.
Pouring section:
Turbine and worm motor output shaft pouring box is connected with porose axle, reaches pouring cup and topple over the object of wax material thereby output shaft rotation drives porose axle to rotate.Utilize annular-heating circle heating pouring cup, thereby melt hot investment casting wax.Direct current generator rotates and drives positive and negative ball screw rotation, and parting pawl is moved in the opposite direction, reaches the action of peel of mould case upper box, and now thrust motor rises the workpiece release of having cast.
Claims (4)
1. classroom type running gate system simulator, it is characterized in that: comprise overall upper plate (11) and the main shaft (9) on the vertical interspersed plate (11) on the whole of deep groove ball bearing (10), entirety upper plate (11) below is provided with stepper motor (6) through stepper motor fixed mount (7), the output shaft of stepper motor (6) is provided with sheave and coordinates disk (5), sheave coordinates the end of disk (5) fixing through disk end cap (4) and stepper motor (6), sheave coordinates disk (5) side to be combined with sheave (3), sheave (3) is fixed on the lower end of main shaft (9) through sheave end cap (1), the middle and lower part cover of described main shaft (9) has main shaft sleeve (8), the upper end of main shaft (9) is fixed with the turntable (14) that is positioned at overall upper plate (11) top by main shaft upper end cover (15), be provided with the square axle sleeve of turntable (12) being enclosed within on main shaft (9) between turntable (14) and overall upper plate (11), the both sides of described turntable (14) are respectively equipped with the left plate of rising frame (16) and rising frame right panel (38) by lifting frame base (23), the upper end of the left plate of rising frame (16) and rising frame right panel (38) is provided with pouring box fixed head (21), the middle part of the left plate of rising frame (16) and rising frame right panel (38) is provided with ball screw (17), ball screw (17) is provided with a split pattern pawl (22), described pouring box fixed head (21) is provided with pouring box (19), and pouring box (19) side is provided with pouring box motor (20), described lifting frame base (23) bottom is provided with lifting polished rod (28), lifting polished rod (28) is arranged on overall upper plate (11) through flanged (FLGD) linear bearing (24), the lower end of lifting polished rod (28) is provided with push pedal (29) through polished rod lower flange (30), push pedal (29) bottom is provided with thrust motor (31), thrust motor (31) is fixing through holder (33), push pedal (29) is provided with ejector retainner plate back shaft (27), ejector retainner plate back shaft (27) is provided with ejector retainner plate (25) through ejector retainner plate flange (26), described overall upper plate (11) is provided with thimble plate hole (32), thimble plate hole (32) is positioned at ejector retainner plate (25) top.
2. classroom according to claim 1 type running gate system simulator, it is characterized in that: described pouring box motor (20) is worm and gear motor, worm and gear motor is fixed on pouring box fixed head (21) through motor fixing frame (34), described pouring box (19) comprises two bearing bracket stands (43), between two bearing bracket stands (43) through porose axle (37), atresia axle (42) is provided with turret (39), the output shaft of worm and gear motor is connected with porose axle (37), turret (39) is provided with pouring cup (40), the outer heating collar (41) that is provided with of pouring cup (40).
3. classroom according to claim 1 type running gate system simulator, it is characterized in that: described turntable (14) is provided with four square openings (46), between four square openings (46) are adjacent, be 90 ° of settings, between adjacent square opening (16), be provided with square mould block (45), the two ends of square mould block are provided with mould fixture block (44).
4. according to the classroom type running gate system simulator described in claim 1,2 or 3, it is characterized in that: the bottom of described turntable (14) is provided with reinforcement (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410136985.0A CN103871314B (en) | 2014-04-08 | 2014-04-08 | Classroom type running gate system simulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410136985.0A CN103871314B (en) | 2014-04-08 | 2014-04-08 | Classroom type running gate system simulator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103871314A true CN103871314A (en) | 2014-06-18 |
| CN103871314B CN103871314B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410136985.0A Expired - Fee Related CN103871314B (en) | 2014-04-08 | 2014-04-08 | Classroom type running gate system simulator |
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| Country | Link |
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| CN (1) | CN103871314B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105619360A (en) * | 2016-03-01 | 2016-06-01 | 马鞍山市润启新材料科技有限公司 | Mold base of desulfuration spray gun |
| CN106652748A (en) * | 2016-12-27 | 2017-05-10 | 河源职业技术学院 | Modularized teaching hydraulic pneumatic integrated practical training table based on production line |
| CN107045830A (en) * | 2017-06-19 | 2017-08-15 | 重庆科技学院 | A kind of blast furnace burden soft melting dropping apparatus for demonstrating |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1107400A (en) * | 1994-02-28 | 1995-08-30 | 财团法人金属工业研究发展中心 | Automatic casting machine |
| US20060011322A1 (en) * | 2004-07-13 | 2006-01-19 | Ste D'etudes Et De Realisations Techniques - S.E.R.T. | Installation for filling a mould with liquid metal and process employing this installation |
| CN201791948U (en) * | 2010-08-24 | 2011-04-13 | 西安秦翔科技有限责任公司 | Electric control device for stopper rod of press pouring furnace |
| CN203397607U (en) * | 2013-09-06 | 2014-01-15 | 重庆科技学院 | Blast furnace ironmaking model system |
| CN203397606U (en) * | 2013-09-06 | 2014-01-15 | 重庆科技学院 | Continuous casting model system |
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2014
- 2014-04-08 CN CN201410136985.0A patent/CN103871314B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1107400A (en) * | 1994-02-28 | 1995-08-30 | 财团法人金属工业研究发展中心 | Automatic casting machine |
| US20060011322A1 (en) * | 2004-07-13 | 2006-01-19 | Ste D'etudes Et De Realisations Techniques - S.E.R.T. | Installation for filling a mould with liquid metal and process employing this installation |
| CN201791948U (en) * | 2010-08-24 | 2011-04-13 | 西安秦翔科技有限责任公司 | Electric control device for stopper rod of press pouring furnace |
| CN203397607U (en) * | 2013-09-06 | 2014-01-15 | 重庆科技学院 | Blast furnace ironmaking model system |
| CN203397606U (en) * | 2013-09-06 | 2014-01-15 | 重庆科技学院 | Continuous casting model system |
Non-Patent Citations (2)
| Title |
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| 张玉妥，贾丹，李贵茂，王承志: "《新型浇注系统与充型过程的计算机模拟》", 《铸造》 * |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105619360A (en) * | 2016-03-01 | 2016-06-01 | 马鞍山市润启新材料科技有限公司 | Mold base of desulfuration spray gun |
| CN106652748A (en) * | 2016-12-27 | 2017-05-10 | 河源职业技术学院 | Modularized teaching hydraulic pneumatic integrated practical training table based on production line |
| CN107045830A (en) * | 2017-06-19 | 2017-08-15 | 重庆科技学院 | A kind of blast furnace burden soft melting dropping apparatus for demonstrating |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103871314B (en) | 2016-01-20 |
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Address after: 325036 Zhejiang Economic Development Zone, Ouhai, South East Road, No. 38, Wenzhou National University Science Park Incubator Applicant after: Wenzhou University Address before: Dasan Ouhai District 325035 Zhejiang province Wenzhou Higher Education Park in South Campus of Wenzhou University College of mechanical and electrical engineering Applicant before: Wenzhou University |
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Free format text: CORRECT: ADDRESS; FROM: 325035 WENZHOU, ZHEJIANG PROVINCE TO: 325036 WENZHOU, ZHEJIANG PROVINCE |
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| CB03 | Change of inventor or designer information |
Inventor after: Jiang Rui Inventor after: Zhong Guotao Inventor after: Zhong Ning Inventor after: Ji Yangchao Inventor after: Dai Yukan Inventor after: Tan Shiyi Inventor after: Zhang Leixiang Inventor before: Zhong Guotao Inventor before: Jiang Rui Inventor before: Zhong Ning Inventor before: Ji Yangchao Inventor before: Dai Yukan Inventor before: Tan Shiyi Inventor before: Zhang Leixiang |
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Granted publication date: 20160120 Termination date: 20180408 |
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| CF01 | Termination of patent right due to non-payment of annual fee |