CN103868791A - Method and device for cooling fatigue testing machine - Google Patents

Method and device for cooling fatigue testing machine Download PDF

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Publication number
CN103868791A
CN103868791A CN201410089664.XA CN201410089664A CN103868791A CN 103868791 A CN103868791 A CN 103868791A CN 201410089664 A CN201410089664 A CN 201410089664A CN 103868791 A CN103868791 A CN 103868791A
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water
water tank
temperature
inlet pipe
water inlet
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许天旱
王荣
王党会
雒设计
杨宝
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Xian Shiyou University
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Xian Shiyou University
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Abstract

The invention discloses a method for cooling a fatigue testing machine. The method comprises the following steps: (1) delivering tap water into a water tank through a water inlet pipe at the bottom of the water tank, and detecting the water temperature of a low temperature area in the water tank through a temperature control device to control water inlet of the water inlet pipe; (2) connecting the water tank with the fatigue testing machine through a circulating water outlet pipe and a circulating water inlet pipe, and delivering the water in the low temperature area of the water tank into the fatigue testing machine by the aid of a pump for temperature reduction to enable high-temperature water to enter the water tank from the circulating water outlet pipe. A device comprises the water tank, wherein the water tank is connected with a water source through the water inlet pipe; the temperature control device is arranged between the water inlet pipe and the water tank; a temperature sensor of the temperature control device is connected with the water tank; the outer end of the temperature sensor is connected with an N pole of a magnetic material; the N pole is connected with an S pole of a magnet through a spring; the S pole of the magnet is connected with the water inlet pipe through a connecting rod; a water hole is formed in the connecting rod; the side wall of the water tank is further connected with the fatigue testing machine through the circulating water outlet pipe and the circulating water inlet pipe. The device is water-saving, low in energy consumption, maintenance-free, easy to process, low in cost and good in effect.

Description

一种用于疲劳试验机的冷却方法及冷却装置Cooling method and cooling device for fatigue testing machine

技术领域 technical field

本发明属于疲劳机冷却技术领域,具体涉及一种用于疲劳试验机的冷却方法及冷却装置。 The invention belongs to the technical field of fatigue machine cooling, and in particular relates to a cooling method and a cooling device for a fatigue testing machine.

背景技术 Background technique

在材料的服役过程中,大部分材料并非因为拉伸或冲击性能不足导致断裂,主要是因为在服役过程连续承受疲劳载荷的作用而断裂。因此,大部分材料使用前,要首先做进行疲劳性能测试。 During the service process of materials, most materials are not fractured due to insufficient tensile or impact properties, but mainly due to the continuous fatigue load during service. Therefore, before most materials are used, the fatigue performance test should be done first.

疲劳性能测试通常需要连续加载载荷,动辄一个试样加载数百万次,因此疲劳试验机必须降温。通常疲劳实验机的冷却都是采用大型水箱,人工通入自来水,感觉水的温度超过一定温度,放掉高温水的同时,通入新的自来水。这样的操作过程不但浪费了大量的水,而且需要人员留守,专门观察水温,24小时需要三班倒,且不说人员辛苦浪费,稍有疏忽也会导致水温太高,损伤疲劳试验机。也有实验室可能会采取专用的冷却设备,但显著的增加成本,普通的实验室难以承受。 Fatigue performance tests usually require continuous loading, and a sample may be loaded millions of times, so the fatigue testing machine must be cooled. Usually, the cooling of the fatigue testing machine adopts a large water tank, and the tap water is artificially fed in. When the temperature of the water exceeds a certain temperature, the high-temperature water is released and new tap water is fed in at the same time. This kind of operation process not only wastes a lot of water, but also requires personnel to stay behind to observe the water temperature. Three shifts are required for 24 hours. There are also laboratories that may use dedicated cooling equipment, but the significant increase in cost is unaffordable for ordinary laboratories.

发明内容 Contents of the invention

为了解决上述现有的技术问题,本发明的目的是提供一种用于疲劳试验机的冷却方法及冷却装置,具有节约水源,微耗能,免维护,加工简单,成本低廉,效果良好的特点。 In order to solve the above-mentioned existing technical problems, the purpose of the present invention is to provide a cooling method and cooling device for fatigue testing machines, which have the characteristics of water saving, low energy consumption, maintenance-free, simple processing, low cost and good effect .

为了实现上述目的,本发明采用的技术方案是:一种用于疲劳试验机的冷却方法,包括以下步骤: In order to achieve the above object, the technical solution adopted in the present invention is: a cooling method for a fatigue testing machine, comprising the following steps:

1)将自来水通过水箱底部的进水管输进水箱中,通过温控装置检测水箱中低温区的水温,当温控装置检测到低温区的水温低于所设温度下限时,温控装置关闭进水管进水,当温控装置检测到低温区的水温高于所设温度上限时,温控装置打开进水管进水; 1) Input tap water into the water tank through the water inlet pipe at the bottom of the water tank, and detect the water temperature in the low-temperature area of the water tank through the temperature control device. When the temperature control device detects that the water temperature in the low-temperature area is lower than the lower limit of the set temperature, the temperature control device is turned off The water inlet pipe enters the water. When the temperature control device detects that the water temperature in the low temperature area is higher than the set temperature upper limit, the temperature control device opens the water inlet pipe to enter the water;

2)水箱通过循环出水管和循环进水管与疲劳试验机相连,用泵将水箱低温区的水输入疲劳试验机中,给其降温,高温水从循环出水管进入水箱中,水箱中的多余水从水箱顶部的排水管排入蓄水罐中; 2) The water tank is connected to the fatigue testing machine through the circulating water outlet pipe and the circulating water inlet pipe. The water in the low-temperature area of the water tank is input into the fatigue testing machine by a pump to cool it down. The high-temperature water enters the water tank from the circulating water outlet pipe, and the excess water in the water tank Drain from the drain pipe at the top of the tank into the storage tank;

一种用于疲劳试验机的冷却装置,包括有水箱,水箱的通过进水管1与水源相连,在进水管与水箱之间设有温控装置,温控装置的感温器与水箱相连,感温器的外端与磁性材料N极相连,N极通过弹簧与磁铁的S极相连,磁铁的S极通过连杆与进水管相连,连杆上设有水孔,水箱的侧壁还通过循环出水管、循环进水管与疲劳试验机相连。 A cooling device for a fatigue testing machine, comprising a water tank, the water tank is connected to a water source through a water inlet pipe 1, a temperature control device is arranged between the water inlet pipe and the water tank, and the temperature sensor of the temperature control device is connected to the water tank, and the sensor The outer end of the thermostat is connected to the N pole of the magnetic material, and the N pole is connected to the S pole of the magnet through a spring, and the S pole of the magnet is connected to the water inlet pipe through a connecting rod. The water outlet pipe and the circulating water inlet pipe are connected with the fatigue testing machine.

所述的水箱上部通过排水管与蓄水罐相连通。 The upper part of the water tank communicates with the water storage tank through a drain pipe.

所述的循环进水管上设有泵。 The circulating water inlet pipe is provided with a pump.

所述的连接杆与设在进水管上的专用接头相连。 The connecting rod is connected with a special joint arranged on the water inlet pipe.

所述的水箱和储水罐顶部用细丝网封住,以便循环水降温。 The top of the water tank and the water storage tank is sealed with a fine wire mesh so that the circulating water can cool down.

本发明的有益效果是: The beneficial effects of the present invention are:

本发明通过温控装置控制进水管进水,可实现节约水资源和降低劳动成本的目的,用自来水降温具有成本低的特点;由于本发明采用电器少,具有微耗能的特点,整个装置结构简单、易加工,便于维护,成本低廉和冷却效果好。 The present invention controls the water intake of the water inlet pipe through the temperature control device, which can realize the purpose of saving water resources and reducing labor costs. The use of tap water to cool down has the characteristics of low cost; because the present invention uses less electrical appliances and has the characteristics of low energy consumption, the entire device structure Simple, easy to process, easy to maintain, low cost and good cooling effect.

附图说明 Description of drawings

图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.

图2为本发明的温控装置低温状态示意图。 Fig. 2 is a schematic diagram of the low temperature state of the temperature control device of the present invention.

图3为本发明的温控装置高温状态示意图。 Fig. 3 is a schematic diagram of the high temperature state of the temperature control device of the present invention.

图4为本发明进水管关闭时示意图。 Fig. 4 is a schematic diagram of the present invention when the water inlet pipe is closed.

图5为本发明进水管连通时示意图。 Fig. 5 is a schematic diagram of the present invention when the water inlet pipes are connected.

具体实施方式 Detailed ways

下面结合附图对本发明的结构原理和工作原理作进一步详细说明。 The structural principle and working principle of the present invention will be further described in detail below in conjunction with the accompanying drawings.

一种用于疲劳试验机的冷却方法,包括以下步骤: A cooling method for a fatigue testing machine, comprising the following steps:

1)将自来水通过水箱底部的进水管输进水箱中,通过温控装置检测水箱中低温区的水温,当温控装置检测到低温区的水温低于所设温度下限时,温控装置关闭进水管进水,当温控装置检测到低温区的水温高于所设温度上限时,温控装置打开进水管进水; 1) Input tap water into the water tank through the water inlet pipe at the bottom of the water tank, and detect the water temperature in the low-temperature area of the water tank through the temperature control device. When the temperature control device detects that the water temperature in the low-temperature area is lower than the lower limit of the set temperature, the temperature control device is turned off The water inlet pipe enters the water. When the temperature control device detects that the water temperature in the low temperature area is higher than the set temperature upper limit, the temperature control device opens the water inlet pipe to enter the water;

2)水箱通过循环出水管和循环进水管与疲劳试验机相连,用泵将水箱低温区的水输入疲劳试验机中,给其降温,高温水从循环出水管进入水箱中,水箱中的多余水从水箱顶部的排水管排入蓄水罐中; 2) The water tank is connected to the fatigue testing machine through the circulating water outlet pipe and the circulating water inlet pipe. The water in the low-temperature area of the water tank is input into the fatigue testing machine by a pump to cool it down. The high-temperature water enters the water tank from the circulating water outlet pipe, and the excess water in the water tank Drain from the drain pipe at the top of the tank into the storage tank;

参见图1、2、3,一种用于疲劳试验机的冷却装置,包括有水箱2,水箱2的通过进水管1与水源相连,在进水管与水箱之间设有温控装置14,温控装置14的感温器6与水箱相连,感温器6的外端与磁性材料N极7相连,N极7通过弹簧8与磁铁的S极9相连,磁铁的S极9通过连杆10与进水管相连,连杆10上设有水孔12,水箱2的侧壁还通过循环出水管3、循环进水管4与疲劳试验机15相连。 Referring to Figures 1, 2, and 3, a cooling device for a fatigue testing machine includes a water tank 2, which is connected to a water source through a water inlet pipe 1, and a temperature control device 14 is arranged between the water inlet pipe and the water tank. The temperature sensor 6 of the control device 14 is connected with the water tank, the outer end of the temperature sensor 6 is connected with the N pole 7 of the magnetic material, the N pole 7 is connected with the S pole 9 of the magnet through the spring 8, and the S pole 9 of the magnet is connected with the connecting rod 10 Connected to the water inlet pipe, the connecting rod 10 is provided with a water hole 12, and the side wall of the water tank 2 is also connected to the fatigue testing machine 15 through the circulating water outlet pipe 3 and the circulating water inlet pipe 4.

所述的水箱2上部通过排水管11与蓄水罐13相连通。 The upper part of the water tank 2 communicates with the water storage tank 13 through the drain pipe 11 .

所述的循环进水管4上设有泵5。 The circulating water inlet pipe 4 is provided with a pump 5 .

参见图4、5,所述的连接杆10与设在进水管1上的专用接头16相连。 Referring to FIGS. 4 and 5 , the connecting rod 10 is connected to a special joint 16 provided on the water inlet pipe 1 .

所述的水箱2和储水罐13顶部不设盖子,用细丝网封住,以便循环水降温。 The top of the water tank 2 and the water storage tank 13 is not provided with a cover, and is sealed with a fine wire mesh so that the circulating water cools down.

本发明的工作原理是: The working principle of the present invention is:

 进水管1上有水孔,若插入连杆10较深,则自来水通过,若插入连杆10较浅,则自来水不能够通过,从而实现向水箱2通入水或停止通水。水箱2侧部有循环出水管3,循环出水管3将低温水通入需要冷却的疲劳实验机,通过传导使得疲劳实验机温度降低,水温升高。通过循环进水管4将带走疲劳机热量,温度已经升高的水通入水箱2,为了增加循环水的流动速度,在循环进水管4上安装有泵5。为了保证水箱2的水温高于规定温度时,能通入自来水,将温控装置的感温器6通过水箱2箱壁浸入冷却水中,感温器为耐水腐蚀的金属材料,同时具有优良的导热性能,能把热量传给磁性材料N极7,磁性材料N极7具有与规定水温对应的居里温度,当温度低于设定温区下限,磁性材料N极7 将吸引磁铁S极9,从而带动连杆10,从而水不能从进水管1流进水箱2;当水箱2中水的温度高于设定温区下限上限,磁性材料N极7 磁性将消失,不再吸引磁铁S极9,在弹簧8的推定下,磁铁S极9将和磁性材料N极7分来,磁铁S极9的另一端连接有连杆10,带动连杆10进入进水管1到更深的程度,通过连杆10上的孔,温度较低的自来水进入水箱2。同时水箱2上高出进水管1一定距离安装有排水管11,排水管11的作用在进水管流入低温水时,低温水温度低,密度大,占据水箱2下部,迫使高温水上升,从排水管11自动排出,流入蓄水灌。 There is a water hole on the water inlet pipe 1. If the insertion connecting rod 10 is deep, the tap water will pass through. If the insertion connecting rod 10 is shallow, the tap water will not pass through, so that water can be passed into the water tank 2 or stop. There is a circulating water outlet pipe 3 on the side of the water tank 2, and the circulating water outlet pipe 3 passes low-temperature water into the fatigue testing machine that needs to be cooled, and the temperature of the fatigue testing machine is reduced and the water temperature is raised through conduction. The heat of the fatigue machine will be taken away by the circulating water inlet pipe 4, and the water that the temperature has raised passes into the water tank 2. In order to increase the flow rate of the circulating water, a pump 5 is installed on the circulating water inlet pipe 4. In order to ensure that when the water temperature of the water tank 2 is higher than the specified temperature, tap water can be passed through, and the temperature sensor 6 of the temperature control device is immersed in the cooling water through the wall of the water tank 2. The temperature sensor is a metal material resistant to water corrosion and has excellent heat conduction. Performance, can transfer heat to magnetic material N pole 7, magnetic material N pole 7 has a Curie temperature corresponding to the specified water temperature, when the temperature is lower than the lower limit of the set temperature zone, magnetic material N pole 7 will attract magnet S pole 9, Thereby the connecting rod 10 is driven, so that water cannot flow into the water tank 2 from the water inlet pipe 1; when the temperature of the water in the water tank 2 is higher than the upper limit of the lower limit of the set temperature zone, the magnetism of the N pole 7 of the magnetic material will disappear, and the S pole 9 of the magnet will no longer be attracted , under the presumption of the spring 8, the S pole 9 of the magnet will be separated from the N pole 7 of the magnetic material, and the other end of the S pole 9 of the magnet is connected with the connecting rod 10, which drives the connecting rod 10 to enter the water inlet pipe 1 to a deeper level, through the connection The hole on the bar 10, the tap water with lower temperature enters the water tank 2. At the same time, the water tank 2 is higher than the water inlet pipe 1, and a drain pipe 11 is installed at a certain distance. The function of the drain pipe 11 is that when the water inlet pipe flows into low-temperature water, the low-temperature water has a low temperature and a high density. Pipe 11 discharges automatically, flows into water storage irrigation.

Claims (6)

1. for a cooling means for fatigue tester, it is characterized in that, comprise the following steps:
1) tap water is input in water tank by the water inlet pipe of water tank bottom, detect the water temperature of low-temperature space in water tank by attemperating unit, when water temperature that attemperating unit detects low-temperature space lower than established temperature under in limited time, attemperating unit is closed water inlet pipe water inlet, when water temperature that attemperating unit detects low-temperature space higher than established temperature in limited time, attemperating unit is opened water inlet pipe water inlet;
2) water tank is connected with fatigue tester with circulation water inlet pipe by recycling outlet, with pump by the water input fatigue tester of water tank low-temperature space, to its cooling, high-temperature water enters water tank from recycling outlet, and the superfluous water in water tank enters water tank from the drainpipe of tank top.
2. the cooling device for fatigue tester, include water tank (2), it is characterized in that, the water inlet pipe (1) that passes through of water tank (2) is connected with water source, between water inlet pipe and water tank, be provided with attemperating unit, the temperature detector (6) of attemperating unit is connected with water tank, the outer end of temperature detector (6) is connected with the magnetic material N utmost point (7), the N utmost point (7) is connected with the S utmost point (9) of magnet by spring (8), the S utmost point (9) of magnet is connected with water inlet pipe by connecting rod (10), connecting rod (10) is provided with water hole (12), the sidewall of water tank (2) is also by recycling outlet (3), circulation water inlet pipe (4) is connected with fatigue tester.
3. a kind of cooling device for fatigue tester according to claim 2, is characterized in that, described water tank (2) top is connected with water tank by drainpipe (11).
4. a kind of cooling device for fatigue tester according to claim 2, is characterized in that, described circulation water inlet pipe (4) is provided with pump (5).
5. a kind of cooling device for fatigue tester according to claim 2, is characterized in that, described connecting link 10 is connected with the special joint being located on water inlet pipe 1.
6. a kind of cooling device for fatigue tester according to claim 2, is characterized in that, described water tank 2 and water tank 13 tops seal by filamentary webs.
CN201410089664.XA 2014-03-12 2014-03-12 Method and device for cooling fatigue testing machine Pending CN103868791A (en)

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CN105091462A (en) * 2015-09-28 2015-11-25 西安石油大学 Circulating cooling system for large mechanical property testing machine and cooling method of circulating cooling system
CN110320104A (en) * 2019-07-08 2019-10-11 山东大学 It is a kind of can the cooling rock multi- scenarios method test integrated loading device of water and method

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JP2007298467A (en) * 2006-05-02 2007-11-15 Daido Steel Co Ltd Evaluation test method, and device therefor
JP2008070228A (en) * 2006-09-14 2008-03-27 Tokyo Electric Power Co Inc:The Specimen used in thermal fatigue crack growth test apparatus, thermal fatigue crack growth test method, and thermal fatigue crack growth test apparatus
CN202124028U (en) * 2011-06-11 2012-01-25 冯润昊 Automatic temperature-control water cooling device for drum brake
CN103134145A (en) * 2011-11-24 2013-06-05 珠海格力电器股份有限公司 Control method of water-cooling water chilling unit and water-cooling water chilling unit
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CN203745285U (en) * 2014-03-12 2014-07-30 西安石油大学 A cooling device for fatigue testing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105091462A (en) * 2015-09-28 2015-11-25 西安石油大学 Circulating cooling system for large mechanical property testing machine and cooling method of circulating cooling system
CN110320104A (en) * 2019-07-08 2019-10-11 山东大学 It is a kind of can the cooling rock multi- scenarios method test integrated loading device of water and method

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Application publication date: 20140618