CN103863820B - A kind of material transmission system and material transferring method - Google Patents
A kind of material transmission system and material transferring method Download PDFInfo
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- CN103863820B CN103863820B CN201410068458.0A CN201410068458A CN103863820B CN 103863820 B CN103863820 B CN 103863820B CN 201410068458 A CN201410068458 A CN 201410068458A CN 103863820 B CN103863820 B CN 103863820B
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- charging tank
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- washer jar
- vacuum
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Abstract
The invention discloses a kind of material transmission system, comprise material washer jar and charging tank, material washer jar is communicated with by transfer line with charging tank, also comprise pumped vacuum system, material washer jar is communicated with by vacuum-pumping pipeline with pumped vacuum system, charging tank is provided with cast hopper and water influent pipeline, and water influent pipeline is provided with liquid feed valve.A kind of material transferring method, comprises the following steps: dropped into by material in a charging tank; To charging tank conveying liquid to predetermined fluid level; Vacuumize with the material washer jar that charging tank is connected by pipeline, reach predetermined value to vacuum, then start to transmit material, material is transported to material washer jar from charging tank under pull of vacuum effect.Material transmission system of the present invention and material transferring method, material transferring efficiency is high, can Automatic feed, and the particulate that fill process produces is few.
Description
Technical field
The present invention relates to medicine, food packing machine apparatus field, particularly relate to a kind of material transmission system and material transferring method.
Background technology
Along with the enforcement of domestic new edition GMP standard, the production standard for pharmaceutical industry improves again, thus requires the further risk reducing medicine and polluted in process of production.In material (as plug, aluminium lid) transmitting procedure, traditional material transferring mode is mainly manual operation, complex operation and inefficiency, adds productive costs.After this; there is vacuum transmission; washer jar is evacuated; then by vacuum, material is pumped to washer jar from material pot; but rub because material can produce with delivery duct; the rub particulate that produces of material can enter washer jar and pollutes, and vacuum transmission pull of vacuum is not high, causes material transferring efficiency low.
Summary of the invention
The technical problem to be solved in the present invention overcomes the deficiencies in the prior art, provides a kind of and material friction can be avoided to cause cross pollution can improve again material transmission system and the material transferring method of material transferring efficiency.
For solving the problems of the technologies described above, the technical scheme that the present invention proposes is:
A kind of material transmission system, comprise material washer jar and charging tank, described material washer jar is communicated with by transfer line with charging tank, also comprise pumped vacuum system, described material washer jar is communicated with by vacuum-pumping pipeline with described pumped vacuum system, described charging tank is provided with cast hopper and water influent pipeline, and described water influent pipeline is provided with liquid feed valve.
Further improvement as technique scheme:
Described transfer line is provided with inlet valve.
Also comprise compressed air system, described charging tank is communicated with by compressed air line with described compressed air system, and described compressed air line is provided with compressed air valve.
Described charging tank is provided with drain line, and described drain line is provided with tapping valve.
Described pumped vacuum system comprises the vacuum pump pipeline of laid out in parallel and blocks pipeline, and described vacuum pump pipeline is provided with vacuum pump and suction valve, described in block pipeline and be provided with block valve.
Described drain line and the described pipeline that blocks conflux.
Described compressed air line also comprises bleeder line, and described bleeder line is provided with aie escape valve, and described compressed air system comprises air compressor.
Described cast hopper is provided with feed valves.
Described material washer jar is located at B level district, and described charging tank is located at C or D level district.
A kind of material transferring method, comprises the following steps:
1) material is dropped in a charging tank; To charging tank conveying liquid to predetermined fluid level; Vacuumize with the material washer jar that described charging tank is connected by pipeline, reach predetermined value to vacuum;
2) material transferring: material, under pull of vacuum effect, is transported to material washer jar from charging tank in the lump with liquid.
In said method, in described step 1), the pipeline that material is transported to material washer jar from described charging tank is provided with inlet valve, and when vacuumizing material washer jar, inlet valve is in closed condition.
In said method, preferably, described step 1) and step 2) between also comprise pressurized air: after material and liquid add charging tank, pressurized air is passed in charging tank, reaches predetermined value to the force value in charging tank, then open inlet valve.
In said method, preferably, also comprise step 3) pressure release: after material transferring, pressure release is carried out to material washer jar.
Compared with prior art, the invention has the advantages that:
Material transmission system of the present invention, when vacuum transmission, owing to having liquid in charging tank, drive material transferring by liquid, rub little, long transmission distance, transmission efficiency is high, and the cross pollution can avoided producing particulate owing to rubbing in material transferring process and cause.The present invention, while vacuum transmission, sets up compressed air system to charging tank, and after inhaling before being formed, the assembly power of pressure, is transferred in material washer jar by material from charging tank, improves material transferring efficiency.In pharmaceutical factory, charging tank is generally arranged on the lower region of cleanliness class, and washer jar is arranged on the higher region of cleanliness class, and material transmission system of the present invention can realize the material transferring across clean area.Material transferring method of the present invention, passes into liquid in charging tank, makes material be delivered in material washer jar with liquid, and process is simple, little to the friction of pipeline.Material transferring method of the present invention, passes into pressurized air to charging tank, vacuumizes material washer jar, and the method transmission material of pressure after inhaling before adopting, material transferring efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Number in the figure illustrates:
1, material washer jar; 2, charging tank; 3, liquid feed valve; 4, compressed air valve; 5, aie escape valve; 6, liquid level checks switch; 7, feed valves; 8, cast hopper; 9, tapping valve; 10, inlet valve; 11, by pass valve; 12, admission valve; 13, suction valve; 14, vacuum pump; 15, block valve; 16, drain line; 17, vacuum-pumping pipeline; 18, compressed air line; 19, transfer line; 20, pipeline is blocked; 21, bleeder line; 22, water influent pipeline; 23, vacuum pump pipeline.
Detailed description of the invention
Below in conjunction with Figure of description and specific embodiment, the invention will be further described.
Fig. 1 shows a kind of embodiment of material transmission system of the present invention, comprise material washer jar 1, charging tank 2 and pumped vacuum system, material washer jar 1 is communicated with by transfer line 19 with charging tank 2, material washer jar 1 is communicated with by vacuum-pumping pipeline 17 with pumped vacuum system, vacuum-pumping pipeline 17 is provided with admission valve 12, the tank deck of charging tank 2 is provided with cast hopper 8 and water influent pipeline 22, and water influent pipeline 22 is provided with liquid feed valve 3.Under the gravitation of the negative pressure of material washer jar 1 formation, material in charging tank 2 is carried to material washer jar 1 by transfer line 19 together with liquid, material transferring is driven by liquid, rub little, long transmission distance, transmission efficiency is high, and the cross pollution can avoided producing particulate owing to rubbing in material transferring process and cause.In the present embodiment, liquid is water.
In the present embodiment, material transmission system also comprises compressed air system, and charging tank 2 is communicated with by compressed air line 18 with compressed air system, and compressed air line 18 is connected to the tank deck of charging tank 2, and compressed air line 18 is provided with compressed air valve 4.Transfer line 19 is provided with inlet valve 10, and cast hopper 8 is provided with feed valves 7, and in other embodiments, the seal cover cap (not shown) that feed valves 7 also can be located on cast hopper 8 by substitutes.Close inlet valve 10, material washer jar 1 is vacuumized, after material and liquid enter, close feed valves 7, pressurized air passes into charging tank 2, then opens inlet valve 10, the application force of pressure after inhaling before just being formed, thus drive material to carry to material washer jar 1 together with liquid further, improve material transferring efficiency.
In the present embodiment, pumped vacuum system comprises the vacuum pump pipeline 23 of laid out in parallel and blocks pipeline 20, and vacuum pump pipeline 23 is provided with vacuum pump 14 and suction valve 13, blocks pipeline 20 and is provided with block valve 15.Vacuum-pumping pipeline 17 is connected with the exit end of material washer jar 1, and the top of material washer jar 1 is provided with by pass valve 11.When needing to vacuumize material washer jar 1, open suction valve 13, close block valve 15, during discharging liquid, open block valve 15, close suction valve 13.
In the present embodiment, charging tank 2 is provided with liquid level and checks switch 6, and be provided with drain line 16 at the bottom of tank, drain line 16 is provided with tapping valve 9, drain line 16 with block pipeline 20 and conflux, for getting rid of liquid.Compressed air system comprises air compressor, and compressed air line 18 also comprises bleeder line 21, and for changing the air pressure of charging tank 2, bleeder line 21 is provided with aie escape valve 5.
In pharmaceutical factory, charging tank 2 is generally arranged on the lower region of cleanliness class, material washer jar 1 is arranged on the higher region of cleanliness class, in the present embodiment, material washer jar 1 is located at B level district, and charging tank 2 is located at C or D level district, across airtight transmission omnidistance in the material transferring process of clean area, ensure that the hygienic conditions in B level district, and transmission efficiency is high.
A kind of material transferring method, specifically comprises the following steps:
1) material is dropped in a charging tank 2; Carry liquid to predetermined fluid level to charging tank 2; Vacuumize with the material washer jar 1 that charging tank 2 is connected by pipeline, reach predetermined value to vacuum;
2) material transferring: material, under pull of vacuum effect, is transported to material washer jar 1 from charging tank 2 in the lump with liquid.
Material transferring method of the present invention, material is delivered in material washer jar with liquid, and process is simple, little to the friction of pipeline.
For above-mentioned material transmission system, a kind of mode in above-mentioned material transferring method is described, specifically comprises the following steps:
1) feed intake: feed valves 7, aie escape valve 5, inlet valve 10, by pass valve 11 are opened, liquid feed valve 3, compressed air valve 4, tapping valve 9, inlet valve 10 are closed, and are slipped into after charging tank 2 by material from cast hopper 8, and programming control closes feed valves 7.
2) feed liquor: liquid feed valve 3 is opened and entered liquid, after liquid level checks that switch 6 inspection reaches liquid level, liquid feed valve 3 is closed automatically.
3) vacuumize, lead to pressurized air: inlet valve 10, by pass valve 11, block valve 15 are closed, admission valve 12, suction valve 13 are opened, and open vacuum pump 14, vacuumize material washer jar 1, vacuum stops after reaching certain value, and admission valve 12, suction valve 13 are closed; Aie escape valve 5 is closed, and compressed air valve 4 is opened, in charging tank 2, pass into pressurized air, makes the pressure in charging tank 2 reach predetermined value.
4) material transferring: control inlet valve 10 and open, material is transported to material washer jar 1 from charging tank 2 under pull of vacuum and pressurized air produce the combined action of fluid pressure.
5) pressure release and discharge: after reaching certain pressure in material washer jar 1, top by pass valve 11 is opened and carried out pressure release, starts to clean material when the pressure in material washer jar 1 is normal again.After material washer jar 1 cleans material or after cast hopper 8 completes mass transport, admission valve 12, block valve 15, tapping valve 9 are opened, and the liquid in material washer jar 1 can be discharged from drain line 16.
The transmission method that the present embodiment adopts first feeds intake to enter liquid then extracting vacuum again, first to material washer jar 1 extracting vacuum, then material and liquid can be dropped in charging tank 2 in other embodiments, determine order successively as required.Transmission method of the present invention, the assembly power of being pressed afterwards by front suction make material smoothly, fast speed enters material washer jar 1 from charging tank 2, and transmits together with liquid due to material, substantially can ignore the friction of pipeline, transmission efficiency is high, does not produce friction particulate.
Although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention.Any those of ordinary skill in the art, when not departing from technical solution of the present invention scope, can utilize the technology contents of above-mentioned announcement to make many possible variations and modification to technical solution of the present invention, or being revised as the Equivalent embodiments of equivalent variations.Therefore, every content not departing from technical solution of the present invention, according to the technology of the present invention essence to any simple modification made for any of the above embodiments, equivalent variations and modification, all should drop in the scope of technical solution of the present invention protection.
Claims (13)
1. a material transmission system, comprise material washer jar (1) and charging tank (2), described material washer jar (1) is communicated with by transfer line (19) with charging tank (2), it is characterized in that: also comprise pumped vacuum system, described material washer jar (1) is communicated with by vacuum-pumping pipeline (17) with described pumped vacuum system, described charging tank (2) is provided with cast hopper (8) and water influent pipeline (22), and described water influent pipeline (22) is provided with liquid feed valve (3).
2. material transmission system according to claim 1, is characterized in that: described transfer line (19) is provided with inlet valve (10).
3. material transmission system according to claim 2, it is characterized in that: also comprise compressed air system, described charging tank (2) is communicated with by compressed air line (18) with described compressed air system, and described compressed air line (18) is provided with compressed air valve (4).
4. material transmission system according to claim 3, is characterized in that: described charging tank (2) is provided with drain line (16), and described drain line (16) is provided with tapping valve (9).
5. material transmission system according to claim 4, it is characterized in that: described pumped vacuum system comprises the vacuum pump pipeline (23) of laid out in parallel and blocks pipeline (20), described vacuum pump pipeline (23) is provided with vacuum pump (14) and suction valve (13), described in block pipeline (20) and be provided with block valve (15).
6. material transmission system according to claim 5, is characterized in that: described drain line (16) and the described pipeline (20) that blocks conflux.
7. material transmission system according to claim 3, is characterized in that: described compressed air line (18) also comprises bleeder line (21), and described bleeder line (21) is provided with aie escape valve (5), and described compressed air system comprises air compressor.
8. material transmission system according to claim 1, is characterized in that: described cast hopper (8) is provided with feed valves (7).
9. the material transmission system according to any one of claim 1 ~ 8, is characterized in that: described material washer jar (1) is located at B level district, and described charging tank (2) is located at C or D level district.
10. a material transferring method, comprises the following steps:
1) material is dropped in a charging tank (2); To charging tank (2) conveying liquid to predetermined fluid level; Vacuumize with the material washer jar (1) that described charging tank (2) is connected by pipeline, reach predetermined value to vacuum;
2) material transferring: material, under pull of vacuum effect, is transported to material washer jar (1) from charging tank (2) in the lump with liquid.
11. material transferring methods according to claim 10, it is characterized in that: in described step 1), the pipeline that material is transported to material washer jar (1) from described charging tank (2) is provided with inlet valve (10), when vacuumizing material washer jar (1), inlet valve (10) is in closed condition.
12. transmission methods according to claim 11, it is characterized in that: described step 1) and step 2) between also comprise pressurized air: after material and liquid add charging tank (2), pressurized air is passed in charging tank (2), reach predetermined value to the force value in charging tank (2), then open inlet valve (10).
13. transmission methods according to claim 10, is characterized in that: also comprise step 3) pressure release: after material transferring, carry out pressure release to material washer jar (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410068458.0A CN103863820B (en) | 2014-02-27 | 2014-02-27 | A kind of material transmission system and material transferring method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410068458.0A CN103863820B (en) | 2014-02-27 | 2014-02-27 | A kind of material transmission system and material transferring method |
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| Publication Number | Publication Date |
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| CN103863820A CN103863820A (en) | 2014-06-18 |
| CN103863820B true CN103863820B (en) | 2015-11-11 |
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| CN201410068458.0A Active CN103863820B (en) | 2014-02-27 | 2014-02-27 | A kind of material transmission system and material transferring method |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107020266B (en) * | 2016-02-02 | 2023-07-07 | 龚平 | Cleaning, transferring, sterilizing and drying system for rubber plug or aluminum cover |
| CN106082054B (en) * | 2016-08-01 | 2019-12-17 | 龚平 | processing and fully-closed transferring system for medicinal rubber plug or aluminum cap and using method |
| CN107472912B (en) * | 2017-08-14 | 2018-11-13 | 苏州中远物流有限公司 | A kind of filling material pressure-flow system |
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|---|---|---|---|---|
| GB1527987A (en) * | 1976-05-11 | 1978-10-11 | Murfitt Ltd R | Tanker vehicle |
| RU2240963C2 (en) * | 2002-07-12 | 2004-11-27 | Неретин Дмитрий Николаевич | Automatic apparatus for filling sealed tank |
| CN101903263A (en) * | 2007-12-21 | 2010-12-01 | 马里凯普有限公司 | Method and apparatus in pneumatic material conveying system |
| CN202389958U (en) * | 2011-11-21 | 2012-08-22 | 天津工业大学 | Water cycle vacuum feeding machine |
| CN202518821U (en) * | 2012-03-21 | 2012-11-07 | 安吉县博达磁性器材有限公司 | Magnetic element raw material conveying device |
| CN102774654A (en) * | 2011-05-11 | 2012-11-14 | 广东太安伊侨气体设备有限公司 | Intelligent molecular sieve filling machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58139923A (en) * | 1982-02-13 | 1983-08-19 | Kyoei Zoki Kk | Transport apparatus for solid |
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2014
- 2014-02-27 CN CN201410068458.0A patent/CN103863820B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1527987A (en) * | 1976-05-11 | 1978-10-11 | Murfitt Ltd R | Tanker vehicle |
| RU2240963C2 (en) * | 2002-07-12 | 2004-11-27 | Неретин Дмитрий Николаевич | Automatic apparatus for filling sealed tank |
| CN101903263A (en) * | 2007-12-21 | 2010-12-01 | 马里凯普有限公司 | Method and apparatus in pneumatic material conveying system |
| CN102774654A (en) * | 2011-05-11 | 2012-11-14 | 广东太安伊侨气体设备有限公司 | Intelligent molecular sieve filling machine |
| CN202389958U (en) * | 2011-11-21 | 2012-08-22 | 天津工业大学 | Water cycle vacuum feeding machine |
| CN202518821U (en) * | 2012-03-21 | 2012-11-07 | 安吉县博达磁性器材有限公司 | Magnetic element raw material conveying device |
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