CN103863592B - A high-precision weighing device - Google Patents

A high-precision weighing device Download PDF

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Publication number
CN103863592B
CN103863592B CN201410137241.0A CN201410137241A CN103863592B CN 103863592 B CN103863592 B CN 103863592B CN 201410137241 A CN201410137241 A CN 201410137241A CN 103863592 B CN103863592 B CN 103863592B
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Prior art keywords
feeding bin
controller
outlet
weighing device
packaging bag
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CN201410137241.0A
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CN103863592A (en
Inventor
赵东顺
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Sun Zhendong
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Individual
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Priority to CN201510814561.XA priority Critical patent/CN105480443A/en
Priority to CN201410137241.0A priority patent/CN103863592B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/16Devices for feeding articles or materials to conveyors for feeding materials in bulk
    • B65G47/18Arrangements or applications of hoppers or chutes
    • B65G47/19Arrangements or applications of hoppers or chutes having means for controlling material flow, e.g. to prevent overloading

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Sorting Of Articles (AREA)
  • Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)

Abstract

The invention discloses a high-precision weighing machine, which comprises a frame, a feeding bin and a controller, wherein a track conveying mechanism is arranged below an outlet, a material jumping preventing component is arranged on a conveying track, a packaging bag clamping frame is arranged on the outer wall of a material guide plate, a weighing sensor is arranged on the packaging bag clamping frame, an air suction opening is formed in the inner wall of the material guide plate, and a suction fan is connected to the air suction opening Compact, high weighing precision, high speed, less dust, stable and reliable operation.

Description

一种高精度称量器A high-precision weighing device

【技术领域】 【Technical field】

本发明涉及称量工具技术领域,特别是一种高精度称量器。 The invention relates to the technical field of weighing tools, in particular to a high-precision weighing device.

【背景技术】 【Background technique】

现有的物料包装秤均设置有称量斗,通过在控制仪表上设定好单袋的重量后,物料从成品料仓通过喂料机构落入到称量斗中,在称量斗旁边安装有称重传感器,控制系统固定在旁边的机架上,实时把称量斗、夹袋器、带有物料的包装袋三者的总体重量值反馈给控制系统,经控制器显示数值,这种设备具有结构复杂,速度慢的缺点,而且将物料从称量斗中引至包装袋中时,其产生的粉尘将严重影响包装袋中物料的实际重量,称量精度低的问题,现有技术中的喂料方式分为三种:电磁振动喂料、螺旋喂料和自流喂料,其给料过程中容易造成粉尘较多,而且物料流量的稳定性较难控制,另外还有一种自流式给料后利用履带输送的方式,然而当物料为于流动性较好的颗粒如人豆、玉米、小麦、人米、稻谷等,物品容易在输送履带上跳动,从而影响喂料效率及称量精度。 The existing material packaging scales are all equipped with a weighing hopper. After setting the weight of a single bag on the control instrument, the material falls into the weighing hopper from the finished product silo through the feeding mechanism, and is installed next to the weighing hopper. There is a load cell, and the control system is fixed on the frame next to it, and the total weight value of the weighing bucket, bag gripper, and packaging bag with materials is fed back to the control system in real time, and the value is displayed by the controller. The equipment has the disadvantages of complex structure and slow speed, and when the material is introduced from the weighing hopper into the packaging bag, the dust generated will seriously affect the actual weight of the material in the packaging bag, and the weighing accuracy is low. There are three types of feeding methods: electromagnetic vibration feeding, screw feeding and self-flow feeding. During the feeding process, it is easy to cause more dust, and the stability of the material flow is difficult to control. There is also a self-flow type After feeding, the crawler is used to convey the material. However, when the material is a particle with good fluidity, such as beans, corn, wheat, rice, rice, etc., the item is easy to jump on the conveyor belt, which affects the feeding efficiency and weighing. precision.

【发明内容】 【Content of invention】

本发明的目的就是解决现有技术中的问题,提出一种高精度称量器,可以简化机械结构,减少粉尘产生,提高称量精度,提升工作效率。 The purpose of the present invention is to solve the problems in the prior art, and propose a high-precision weighing device, which can simplify the mechanical structure, reduce dust generation, improve weighing accuracy, and improve work efficiency.

为实现上述目的,本发明提出了一种高精度称量器,包括机架、喂料仓和控制器,所述喂料仓和控制器固定于机架上,喂料仓上设置有进料口和出料口,喂料仓内设置有出口,所述出口的下方设置有履带输送机构,所述履带输送机构包括张紧轮、驱动轮、输送履带和驱动马达,所述输送履带包裹在张紧轮和驱动轮上,驱动轮与驱动马达连接,所述输送履带上设置有防物料跳动组件,所述出料口上连接有横截面为椭圆形的导料板,所述导料板的外壁上设置有包装袋夹紧架,包装袋夹紧架上设置有称重传感器,所述称重传感器与控制器连接,导料板的内壁上开设有吸风口,所述吸风口上连接有吸风机。 In order to achieve the above object, the present invention proposes a high-precision weighing device, including a frame, a feeding bin and a controller, the feeding bin and the controller are fixed on the frame, and the feeding bin is provided with a feeding There is an outlet and an outlet in the feeding bin, and a crawler conveying mechanism is arranged below the outlet, and the crawler conveying mechanism includes a tensioning wheel, a driving wheel, a conveying crawler and a driving motor, and the conveying crawler is wrapped in On the tensioning wheel and the driving wheel, the driving wheel is connected with the driving motor, the conveying track is provided with an anti-material jumping component, and the material outlet is connected with a material guide plate with an elliptical cross section, and the material guide plate is A packaging bag clamping frame is arranged on the outer wall, and a weighing sensor is arranged on the packaging bag clamping frame. Suction fan.

作为优选,防物料跳动组件包括若干个物品槽,所述物品槽均匀排列在输送履带的外表面上,所述相邻两个物品槽经缓冲带连接,缓冲带给于物料机械缓冲,防止物料从出口跌落至两个物品槽之间造成物料的跳动。 Preferably, the anti-material jumping component includes several item slots, the item slots are evenly arranged on the outer surface of the conveyor belt, and the two adjacent item slots are connected by a buffer belt, which buffers the material mechanically to prevent the material from Falling from the exit to between two item slots causes the material to jump.

作为优选,所述物品槽的底部或侧壁上设置有缓冲片通过,利用缓冲片的缓冲,防止物料落入物品槽后继续跳动或滚动。 As a preference, a buffer sheet is provided on the bottom or the side wall of the item trough, and the cushioning of the buffer sheet is used to prevent the material from falling into the item trough and continue to jump or roll.

作为优选,所述喂料仓的出口设置有电磁阀,所述电磁阀与控制器连接,利用控制器发出指令,控制电磁阀对喂料仓出口的开启和关闭,提高喂料精确度,增强稳定性。 As a preference, the outlet of the feeding bin is provided with a solenoid valve, the solenoid valve is connected with a controller, and the controller issues instructions to control the opening and closing of the solenoid valve to the outlet of the feeding bin, so as to improve feeding accuracy and enhance stability.

作为优选,所述机架上设置有粉尘收集箱,所述粉尘收集箱与吸风口经连通通道连通,吸风机固定安装在连接通道内,由吸风机提供动力,将粉尘从吸风口中吸入,粉尘经连接通道最后在粉尘收集箱由于收集和沉淀,以便资源的回收利用,降低资源损耗。 Preferably, the frame is provided with a dust collection box, the dust collection box communicates with the air suction port through a communication channel, and the suction fan is fixedly installed in the connection channel, powered by the suction fan, to suck the dust from the air suction port, The dust is finally collected and deposited in the dust collection box through the connecting channel, so as to facilitate the recycling of resources and reduce resource consumption.

作为优选,所述吸风口上安装有过滤网罩,过滤网罩由于过滤颗粒较大的物料。 As a preference, a filter screen cover is installed on the air suction port, and the filter screen cover is used to filter materials with relatively large particles.

本发明的有益效果:本发明中物料从进料口进入到喂料仓中,通过其出口落入至输送履带上,通过控制驱动马达的速度来灵活调整喂料速度,输送履带上的防物料跳动组件可防止物品落入输送履带后造成跳动或滚动等情况,通过在出料口上连接导料板,并在包装袋夹紧架上设置称重传感器,称重传感器通过控制器直接给出包装袋的重量,省去了传统设备的称量斗,即使物料在从喂料仓进入到包装袋时产生粉尘也不会影响称量精度,简化了机械结构的同时提高了称量精度,通过在导料板设置吸风口,有效去除其产生的粉尘,与现有技术相比,本发明具有结构简单、紧凑,称量精度高、速度快,粉尘少,运行稳定、可靠的优点。 Beneficial effects of the present invention: In the present invention, the material enters the feeding bin from the feed port, falls onto the conveying track through its outlet, and flexibly adjusts the feeding speed by controlling the speed of the driving motor, and the anti-material on the conveying track The jumping component can prevent the items from falling into the conveyor belt and cause jumping or rolling. By connecting the material guide plate on the discharge port and setting the load cell on the clamping frame of the packaging bag, the load cell can directly give out the package through the controller. The weight of the bag saves the weighing hopper of the traditional equipment. Even if the material generates dust when it enters the packaging bag from the feeding bin, it will not affect the weighing accuracy. It simplifies the mechanical structure and improves the weighing accuracy at the same time. The material guide plate is provided with a suction port to effectively remove the generated dust. Compared with the prior art, the present invention has the advantages of simple and compact structure, high weighing accuracy, fast speed, less dust, stable and reliable operation.

本发明的特征及优点将通过实施例结合附图进行详细说明。 The features and advantages of the present invention will be described in detail with reference to the accompanying drawings.

【附图说明】 【Description of drawings】

图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;

图2是本发明中输送履带的结构示意图。 Fig. 2 is a structural schematic diagram of the conveyor belt in the present invention.

图中:1-机架、2-喂料仓、3-控制器、4-进料口、5-出料口、6-导料板、7-包装袋夹紧架、8-称重传感器、9-吸风口、10-吸风机、11-电磁阀、12-连通通道、13-粉尘收集箱、14-过滤网罩、15-出口、16-张紧轮、17-驱动轮、18-输送履带、81-物品槽、82-缓冲带、83-缓冲片、19-驱动马达。 In the figure: 1-frame, 2-feeding bin, 3-controller, 4-inlet, 5-outlet, 6-guide plate, 7-packing bag clamping frame, 8-load sensor , 9-suction port, 10-suction fan, 11-solenoid valve, 12-communication channel, 13-dust collection box, 14-filter screen cover, 15-exit, 16-tensioning wheel, 17-driving wheel, 18- Conveyor track, 81-item slot, 82-buffer belt, 83-buffer sheet, 19-drive motor.

【具体实施方式】 【detailed description】

参阅图1和图2,本发明包括机架1、喂料仓2和控制器3,所述喂料仓2和控制器3固定于机架1上,喂料仓2上设置有进料口4和出料口5,喂料仓2内设置有出口15,所述出口15的下方设置有履带输送机构,所述履带输送机构包括张紧轮16、驱动轮17、输送履带18和驱动马达19,所述输送履带18包裹在张紧轮16和驱动轮17上,驱动轮17与驱动马达19连接,所述输送履带18上设置有防物料跳动组件,所述出料口5上连接有横截面为椭圆形的导料板6,所述导料板6的外壁上设置有包装袋夹紧架7,包装袋夹紧架7上设置有称重传感器8,所述称重传感器8与控制器3连接,导料板6的内壁上开设有吸风口9,所述吸风口9上连接有吸风机10,防物料跳动组件包括若干个物品槽81,所述物品槽81均匀排列在输送履带18的外表面上,所述相邻两个物品槽81经缓冲带82连接,所述物品槽81的底部或侧壁上设置有缓冲片83,所述喂料仓2的出口15设置有电磁阀11,所述电磁阀11与控制器3连接,所述机架1上设置有粉尘收集箱13,所述粉尘收集箱13与吸风口9经连通通道12连通,吸风机10固定安装在连接通道12内,所述吸风口9上安装有过滤网罩14。 Referring to Fig. 1 and Fig. 2, the present invention comprises frame 1, feeding bin 2 and controller 3, and described feeding bin 2 and controller 3 are fixed on the frame 1, and feeding bin 2 is provided with feeding port 4 and the discharge port 5, an outlet 15 is provided in the feeding bin 2, and a crawler conveyor mechanism is provided below the outlet 15, and the crawler conveyor mechanism includes a tensioning wheel 16, a drive wheel 17, a conveyor belt 18 and a drive motor 19. The conveying track 18 is wrapped on the tensioning wheel 16 and the driving wheel 17, the driving wheel 17 is connected with the driving motor 19, the conveying track 18 is provided with an anti-material jumping component, and the discharge port 5 is connected with A material guide plate 6 with an elliptical cross section, a packaging bag clamping frame 7 is arranged on the outer wall of the material guiding plate 6, and a weighing sensor 8 is arranged on the packaging bag clamping frame 7, and the weighing sensor 8 and the The controller 3 is connected, and an air suction port 9 is provided on the inner wall of the material guide plate 6, and a suction fan 10 is connected to the air suction port 9, and the anti-material jumping component includes several item slots 81, and the item slots 81 are evenly arranged on the conveyor belt. On the outer surface of the crawler belt 18, the two adjacent item troughs 81 are connected by a buffer belt 82, the bottom or side wall of the item trough 81 is provided with a buffer sheet 83, and the outlet 15 of the feeding bin 2 is provided with a A solenoid valve 11, the solenoid valve 11 is connected with the controller 3, the frame 1 is provided with a dust collection box 13, the dust collection box 13 communicates with the suction port 9 through the communication channel 12, and the suction fan 10 is fixedly installed on the In the connection passage 12, a filter screen cover 14 is installed on the air suction port 9.

本发明的工作原理:本发明中物料从进料口3进入到喂料仓1中,利用控制器2发出指令,控制电磁阀11对喂料仓2出口15的开启和关闭,当出口15开启时,物料落入至输送履带18上,由驱动马达19使驱动轮17转动,从而实现输送履带18的转动,通过控制驱动马达19的速度可灵活调整喂料速度,输送履带18上的防物料跳动组件可防止物品落入物品槽81后造成跳动或滚动等情况,保证后续物料称量工作的顺利进行,通过在喂料仓2的出料口5上连接导料板6,由于该导料板6的横截面为椭圆形,方便与包装袋开口对接,导料板6的外壁上设置包装袋夹紧架7,包装袋夹紧架7用于固定包装袋,并在包装袋夹紧架7上设置称重传感器8,称重传感器8通过控制3直接给出包装袋的重量,省去了传统设备的称量斗,即使物料在从喂料仓2的出料口5进入到包装袋时产生粉尘也不会影响称量精度,简化了机械结构的同时提高了称量精度,通过在导料板6设置吸风口9,由吸风机10提供动力,将粉尘从吸风口9中吸入,粉尘经连接通道12最后收集至粉尘收集箱13内,有效去除其产生的粉尘,以便资源的回收利用,与现有技术相比,本发明具有结构简单、紧凑,称量精度高、速度快,粉尘少,运行稳定、可靠的优点。 Working principle of the present invention: in the present invention, the material enters the feeding bin 1 from the feed port 3, and the controller 2 is used to issue instructions to control the opening and closing of the solenoid valve 11 to the outlet 15 of the feeding bin 2. When the outlet 15 is opened When the material falls on the conveyor belt 18, the drive motor 19 rotates the drive wheel 17, thereby realizing the rotation of the conveyor belt 18. By controlling the speed of the drive motor 19, the feeding speed can be flexibly adjusted, and the anti-material on the conveyor belt 18 The jumping component can prevent the items from falling into the item slot 81 and cause jumping or rolling, etc., to ensure the smooth progress of the subsequent material weighing work. By connecting the material guide plate 6 on the discharge port 5 of the feeding bin 2, due to the material guide The cross-section of the plate 6 is oval, which is convenient for docking with the opening of the packaging bag. The outer wall of the material guide plate 6 is provided with a packaging bag clamping frame 7. The packaging bag clamping frame 7 is used to fix the packaging bag. 7 is equipped with a load cell 8, which directly gives the weight of the packaging bag through the control 3, eliminating the weighing hopper of traditional equipment, even if the material enters the packaging bag from the outlet 5 of the feeding bin 2 Dust will not affect the weighing accuracy, which simplifies the mechanical structure and improves the weighing accuracy. By setting the suction port 9 on the material guide plate 6 and powered by the suction fan 10, the dust is sucked from the suction port 9. The dust is finally collected into the dust collection box 13 through the connecting channel 12, and the dust generated by it is effectively removed for the recycling of resources. Compared with the prior art, the present invention has simple and compact structure, high weighing accuracy and fast speed. Less dust, stable and reliable operation.

上述实施例是对本发明的说明,不是对本发明的限定,任何对本发明简单变换后的方案均属于本发明的保护范围。 The above-mentioned embodiment is an illustration of the present invention, not a limitation of the present invention, and any scheme after simple transformation of the present invention belongs to the protection scope of the present invention.

Claims (4)

1. a high-precision weighing device, it is characterized in that: comprise frame (1), feeding bin (2) and controller (3), described feeding bin (2) and controller (3) are fixed in frame (1), feeding bin (2) is provided with inlet point (4) and discharging opening (5), outlet (15) is provided with in feeding bin (2), the below of described outlet (15) is provided with track conveyor structure, described track conveyor structure comprises tension wheel (16), drive wheel (17), conveying crawler belt (18) and CD-ROM drive motor (19), described conveying crawler belt (18) is wrapped on tension wheel (16) and drive wheel (17), drive wheel (17) is connected with CD-ROM drive motor (19), described conveying crawler belt (18) is provided with anti-material runout component, described discharging opening (5) being connected with cross-sectional plane is oval stock guide (6), the outer wall of described stock guide (6) is provided with packaging bag clamping support (7), packaging bag clamping support (7) is provided with LOAD CELLS (8), described LOAD CELLS (8) is connected with controller (3), the inwall of stock guide (6) offers inlet scoop (9), described inlet scoop (9) is connected with induced draft fan (10), anti-material runout component comprises several article grooves (81), and the bottom of described article groove (81) or sidewall are provided with buffer substrate tablet (83), described inlet scoop (9) is provided with filtering screen (14).
2. a kind of high-precision weighing device as claimed in claim 1, it is characterized in that: described article groove (81) is evenly arranged on the outside face of conveying crawler belt (18), and adjacent two described article grooves (81) connect through buffer strip (82).
3. a kind of high-precision weighing device as claimed in claim 1, it is characterized in that: the outlet (15) of described feeding bin (2) is provided with electromagnetic valve (11), and described electromagnetic valve (11) is connected with controller (3).
4. a kind of high-precision weighing device as claimed in claim 1, it is characterized in that: described frame (1) is provided with dust collecting box (13), described dust collecting box (13) is communicated with through communicating passage (12) with inlet scoop (9), and induced draft fan (10) is fixedly mounted in interface channel (12).
CN201410137241.0A 2014-04-06 2014-04-06 A high-precision weighing device Expired - Fee Related CN103863592B (en)

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