CN103862566A - Manufacturing system of sidewalk colored bricks - Google Patents
Manufacturing system of sidewalk colored bricks Download PDFInfo
- Publication number
- CN103862566A CN103862566A CN201410134805.5A CN201410134805A CN103862566A CN 103862566 A CN103862566 A CN 103862566A CN 201410134805 A CN201410134805 A CN 201410134805A CN 103862566 A CN103862566 A CN 103862566A
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- Prior art keywords
- kiln body
- kiln
- brick
- gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any preceding group
- F27B17/0016—Chamber type furnaces
- F27B17/0041—Chamber type furnaces specially adapted for burning bricks or pottery
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Tunnel Furnaces (AREA)
Abstract
The invention discloses a manufacturing system of sidewalk colored bricks. The system comprises a mixing bin, a pulverizer, a fully-sealed fine material bin, a blank machine, brick blank transferring trolleys and a tunnel type brick kiln. The tunnel type brick kiln comprises a kiln body, an iron track and a fuel gas device. A roasting section is arranged on the middle section of the kiln body. A preheating section and a temperature preservation section are arranged at the two ends of the roasting section. A plurality of coal gas burning furnace mouths are arranged on the two sides of the roasting section and are connected with the fuel gas device through a coal gas pipeline arranged outside the kiln body. The iron track is arranged in the kiln body in a paving mode, the two ends of the iron track are communicated with an external iron track, and the brick blank transferring trolleys go into the kiln body through the iron track and move in the kiln body until the brick blank transferring trolleys go out of the kiln. An oil pushing part is arranged at an inlet of the kiln body. The oil pushing part exerts external force on the brick blank transferring trolleys which are arrayed continuously to enable the brick blank transferring trolleys to move. Heat of the kiln body roasting section is used for preheating brick blanks entering the kiln body preheating section, the structure design is reasonable, energy-saving effect is obvious, and the technical problem that in the prior art, energy waste is large, and labor intensity is high is solved.
Description
Technical field
The present invention relates to the preparation system of a kind of pavement azulejo, belong to brickkiln technical field.
Background technology
People's Bank of China's color road brick is a kind of novel construction material, have economize on resources, the advantage such as protection of the environment.Tunnel cave is the capital equipment of production People's Bank of China color road brick, it is a kind of stationary kiln body of a tunnel form of building up with construction material, establish a furnace zone in kiln body stage casing, furnace zone top is provided with coal feeding hole, in kiln body, be equipped with rail, when roasting, adobe is piled up on flat car, by the dull and stereotyped train traction of fully loaded adobe to furnace zone, igniting roasting, this tunnel cave only arranges a fixing furnace zone, and that the waste heat that furnace zone distributes in kiln body can complete is dry, heat up, each section of operation of insulation, and it has the advantage of saving the energy.But the tunnel cave of prior art, producing in brick process, first then adobe sun cured is transported in kiln, takes out of after burning till in kiln again, wastes time and energy; In firing process, stove is directly fired brick in kiln with coal, and the flue gas of generation is finally aerial by smoke stack emission from kiln top, not only causes energy waste, and ambient atmosphere environment is exerted a certain influence.
Summary of the invention
Technical problem to be solved by this invention is the defect existing for prior art, and a kind of tunnel brick kiln is provided, to solve energy waste, reduce pollution and to alleviate the problem of labor strength.
For solving this technical problem, the invention provides the preparation system of a kind of pavement azulejo, comprise batch bin, pulverizer, totally-enclosed fines storehouse, blank machine, unfired brick transport tricycle, tunnel type brickkiln.
Described tunnel type brickkiln comprises kiln body, rail and gas combustion apparatus, the stage casing of described kiln body is provided with furnace zone, be preheating section and soaking zone at furnace zone two ends, the both sides of described furnace zone are provided with multiple gas-fired fire doors, and this gas-fired fire door is connected with gas combustion apparatus by the gas piping that is arranged on kiln external body; Described rail is laid in kiln body, and its two ends are communicated with outside rail, and unfired brick transport tricycle enters kiln body by this rail and in kiln body, moves until kiln discharge; Be provided with oil top in the import department of kiln body, this oil top applies external force to continuously arranged unfired brick transport tricycle and moves it.
Described oil top is by control cabinet control.
Described gas combustion apparatus is two stage type gas generator.
Described gas piping is connected with municipal gaspipe network and replaces gas combustion apparatus.
The side of described kiln body is provided with manhole.
Beneficial effect: reasonable in design of the present invention, energy-saving effect are obvious, new adobe packs compartment into, enter the preheating section of kiln body by guide rail, utilize the heat of kiln body furnace zone by adobe preheating, after adobe preheating, enter again kiln body furnace zone and be fired into brick, brick after firing skids off brick case by guide rail, so cycling, and the operation of brick case can be controlled automatically.Prior art energy waste and the large technical problem of labour intensity are the object of the invention is to solve.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In figure: 1 batch bin, 2 pulverizers, 3 totally-enclosed fines storehouses, 4 blank machines, 5 unfired brick transport tricycles, 6 tunnel type brickkilns, 61 kiln bodies, 62 rails, 63 furnace zones, 64 preheating sections, 65 soaking zones, 66 gas-fired fire doors, 7 gas pipings, 8 oil tops, 9 gas combustion apparatus.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is specifically described.
Figure 1 shows that structural representation of the present invention.
The present invention includes batch bin 1, pulverizer 2, totally-enclosed fines storehouse 3, blank machine 4, unfired brick transport tricycle 5, tunnel type brickkiln 6.
Described tunnel type brickkiln 6 comprises kiln body 61, rail 62 and gas combustion apparatus 9, the stage casing of described kiln body 61 is provided with furnace zone 63, be preheating section 64 and soaking zone 65 at furnace zone 63 two ends, the both sides of described furnace zone 63 are provided with multiple gas-fired fire doors 66, and this gas-fired fire door 66 is connected with gas combustion apparatus 9 by the gas piping 7 that is arranged on kiln body 1 outside.
Described rail 62 is laid in kiln body 1, and its two ends are communicated with outside rail, unfired brick transport tricycle 5 enter kiln body 1 by this rail 62 and in the interior movement of kiln body 1 until kiln discharge.
Be provided with oil top 8 in the import department of kiln body 1, these 8 pairs of continuously arranged unfired brick transport tricycles 5 in oil top apply external force and move it.
Described oil top 8 is by control cabinet control.
Described gas combustion apparatus 9 is two stage type gas generator.
Described gas piping 7 can also be connected with municipal gaspipe network and replace gas combustion apparatus 9.
The side of described kiln body 1 is provided with manhole.
Described two stage type gas generating furnace is made up of retort section and gasification section, take the bituminous coal of 40～60mm as raw material, carries out destructive distillation in gas burner epimere, and the hypomere that the semicoke that destructive distillation generates enters two sections of stoves carries out gasification reaction; Clean gas is after treatment supplied with kiln as fuel through pressure-flow system.Whole system be comprise coal yard, slag field, coal Hoisting System, coal bunker, coal-supply system, blowing-air system, generating furnace gasified system, gas dust removal system, coal gas desulfurization system, stand in the integration apparatus of pipe network output system, low voltage control system and gas station distribution system etc.
Adopt two stage type gas generating furnace to carry out preheating, roasting, can save 50% standard coal than original earth kiln or the preheating of shaft kiln formula, roasting.
Production technology of the present invention:
1) mass transport technique: needed raw material gangue, fragment of brick, crock etc. enter factory by Automobile Transportation, and load wagon packs various raw materials into batch bin in proportion according to data described in electronical display instrument, and the adjusting that need to add water when batching is moisture in 13% left and right.
2) raw material preparing is injected to underground pulverizer feed opening by loading machine, the fines crushing stores in totally enclosed feed bin, adjusting has added water while pulverizing due to raw material, and pulverizer is all positioned at underground, after pulverizing, all enter totally enclosed feed bin, dust removal installation is installed in dust exit.
3) the cool base technique of base: the raw material that preparation crushes are transported to fines by electric conveyer and belt the forcing press of 100 tons, the raw material crushing is carried out to pressed compact base, be put into and dry district and naturally dry with the base that is about to suppress, do not add during this time any other material.
4) preheating, roasting, insulation: when roasting, the adobe drying well is piled up on unfired brick transport tricycle, the unfired brick transport tricycle of fully loaded adobe is drawn to stove mouth place, oil top pushes away unfired brick transport tricycle in kiln, and adobe, first in preheating zone preheating, then enters roast area, roasting to 1000 ℃ left and right, enter heat preservation zone insulation, the waste heat that furnace zone distributes in kiln body can complete each section of operation of preheating, intensification, insulation, last kiln discharge.In sintering procedure, as emergency, can open the manhole of kiln body side surface and process.
Reasonable in design of the present invention, energy-saving effect are obvious, new adobe packs compartment into, enter kiln body preheating section by guide rail, utilize the heat of kiln body furnace zone by adobe preheating, after adobe preheating, enter again kiln body furnace zone and be fired into brick, after burning till, by guide rail, brick case is skidded off, so cycling, the operation of brick case can be controlled automatically.Prior art energy waste and the large technical problem of labour intensity are the object of the invention is to solve.
The above-mentioned embodiment of the present invention, just illustrates, and is not only, and change within the scope of the present invention all or that be equal in scope of the present invention is all surrounded by the present invention.
Claims (5)
1. the preparation system of a pavement azulejo, comprise batch bin (1), pulverizer (2), totally-enclosed fines storehouse (3), blank machine (4), unfired brick transport tricycle (5), tunnel type brickkiln (6), it is characterized in that: described tunnel type brickkiln (6) comprises kiln body (61), rail (62) and gas combustion apparatus (9), the stage casing of described kiln body (61) is provided with furnace zone (63), be preheating section (64) and soaking zone (65) at furnace zone (63) two ends, the both sides of described furnace zone (63) are provided with multiple gas-fired fire doors (66), this gas-fired fire door (66) is connected with gas combustion apparatus (9) by being arranged on the outside gas piping (7) of kiln body (1), described rail (62) is laid in kiln body (1), and its two ends are communicated with outside rail, and unfired brick transport tricycle (5) enters kiln body (1) by this rail (62) and be mobile until kiln discharge in kiln body (1), be provided with oil top (8) in the import department of kiln body (1), this oil top (8) applies external force to continuously arranged unfired brick transport tricycle (5) and moves it.
2. the preparation system of pavement according to claim 1 azulejo, is characterized in that: described oil top (8) is by control cabinet control.
3. the preparation system of pavement according to claim 1 azulejo, is characterized in that: described gas combustion apparatus (9) is two stage type gas generator.
4. the preparation system of pavement according to claim 1 azulejo, is characterized in that: described gas piping (7) is connected with municipal gaspipe network and replaces gas combustion apparatus (9).
5. according to the preparation system of the pavement azulejo described in claim 1-4 any one, it is characterized in that: the side of described kiln body (1) is provided with manhole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410134805.5A CN103862566A (en) | 2014-04-04 | 2014-04-04 | Manufacturing system of sidewalk colored bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410134805.5A CN103862566A (en) | 2014-04-04 | 2014-04-04 | Manufacturing system of sidewalk colored bricks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103862566A true CN103862566A (en) | 2014-06-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410134805.5A Pending CN103862566A (en) | 2014-04-04 | 2014-04-04 | Manufacturing system of sidewalk colored bricks |
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| Country | Link |
|---|---|
| CN (1) | CN103862566A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105291259A (en) * | 2015-11-05 | 2016-02-03 | 江苏格普新材料有限公司 | Equipment for preparing light corrosion-resistance ceramic tiles |
| CN113246284A (en) * | 2021-05-17 | 2021-08-13 | 北京达源环保科技有限公司 | Automatic change environmental protection brick manufacturing shop |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4225301A (en) * | 1977-12-30 | 1980-09-30 | Fuchs & Co. Aktiengesellschaft Fur Elektro-Draht-Erzeugung Und Maschinenbau | Plant for producing fired brick blanks |
| EP0618418A1 (en) * | 1993-04-02 | 1994-10-05 | Vogel & Noot Industrieanlagenbau Gesellschaft m.b.H. | Process to dry and fire tiles and means for its realisation |
| CN1931549A (en) * | 2006-09-21 | 2007-03-21 | 魏胜英 | Movable brick making system and its production site configuration |
| CN2882953Y (en) * | 2005-11-09 | 2007-03-28 | 骏鹰（湖南）陶瓷有限公司 | System for producing ceramic bricks by utilizing gangue and domestic garbage |
| CN202264296U (en) * | 2011-06-20 | 2012-06-06 | 徐超 | Equipment for preparing ceramic tile with continuous texture concave-convex surface |
| CN203765777U (en) * | 2014-04-04 | 2014-08-13 | 山东东海圣园林建筑材料有限公司 | Manufacturing system of sidewalk encaustic bricks |
| CN104723453A (en) * | 2015-02-14 | 2015-06-24 | 绿建科技集团新型建材高技术有限公司 | Full-automatic production method for novel composite self-thermal-insulation concrete blocks |
-
2014
- 2014-04-04 CN CN201410134805.5A patent/CN103862566A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4225301A (en) * | 1977-12-30 | 1980-09-30 | Fuchs & Co. Aktiengesellschaft Fur Elektro-Draht-Erzeugung Und Maschinenbau | Plant for producing fired brick blanks |
| EP0618418A1 (en) * | 1993-04-02 | 1994-10-05 | Vogel & Noot Industrieanlagenbau Gesellschaft m.b.H. | Process to dry and fire tiles and means for its realisation |
| CN2882953Y (en) * | 2005-11-09 | 2007-03-28 | 骏鹰（湖南）陶瓷有限公司 | System for producing ceramic bricks by utilizing gangue and domestic garbage |
| CN1931549A (en) * | 2006-09-21 | 2007-03-21 | 魏胜英 | Movable brick making system and its production site configuration |
| CN202264296U (en) * | 2011-06-20 | 2012-06-06 | 徐超 | Equipment for preparing ceramic tile with continuous texture concave-convex surface |
| CN203765777U (en) * | 2014-04-04 | 2014-08-13 | 山东东海圣园林建筑材料有限公司 | Manufacturing system of sidewalk encaustic bricks |
| CN104723453A (en) * | 2015-02-14 | 2015-06-24 | 绿建科技集团新型建材高技术有限公司 | Full-automatic production method for novel composite self-thermal-insulation concrete blocks |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105291259A (en) * | 2015-11-05 | 2016-02-03 | 江苏格普新材料有限公司 | Equipment for preparing light corrosion-resistance ceramic tiles |
| CN113246284A (en) * | 2021-05-17 | 2021-08-13 | 北京达源环保科技有限公司 | Automatic change environmental protection brick manufacturing shop |
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Application publication date: 20140618 |