CN103862003B - Triple screw stirring vibrating device for preparing semi-solid billets - Google Patents

Triple screw stirring vibrating device for preparing semi-solid billets Download PDF

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Publication number
CN103862003B
CN103862003B CN201410064337.9A CN201410064337A CN103862003B CN 103862003 B CN103862003 B CN 103862003B CN 201410064337 A CN201410064337 A CN 201410064337A CN 103862003 B CN103862003 B CN 103862003B
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China
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helical screw
screw agitator
motor
vibrating
vibrating device
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CN201410064337.9A
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CN103862003A (en
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赵升吨
王永飞
张晨阳
赵永强
韩晓兰
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Xian Jiaotong University
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Xian Jiaotong University
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Abstract

The invention provides a triple screw stirring vibrating device for preparing semi-solid billets. A smelting furnace is positioned above the side of a feeding port; the feeding port is formed above the side of the triple screw stirring vibrator; the triple screw stirring vibrator is connected with a power device through an epicyclic gearbox; a cooling device is arranged below the triple screw stirring vibrator; when metal or alloy slurry molten in the smelting furnace through the feeding port is poured into the triple screw stirring vibrator, the triple screw stirring vibrator is controlled to stir and vibrate the metal or alloy melting slurry; the semi-solid slurry subjected with appropriately stirring and vibrating is cooled by the cooling device, so as to prepare the metal or alloy semi-solid billets with little grains and high spheroidization degree. The triple screw stirring vibrating device is simple in structure, reasonable in design, safe and reliable in performance; and non-dendritic fine equiaxial spherical or nearly spherical microstructure semi-solid billets are obtained.

Description

A kind of three helical screw agitator vibrating devices prepared for semi-solid blank
Technical field
The invention belongs to Semi-Solid Metal Process field, be related specifically to a kind of three helical screw agitator vibrating devices prepared for semi-solid blank.
Background technology
Semi-solid processing is a kind of metal forming method that professor Flemings of 20 century 70 Massachusetts Institute Technologies proposes.So-called semi-solid processing, be exactly by METAL HEATING PROCESS to the temperature between solidus and liquidus curve, held for some time, to obtain spherical or subglobose crystal grain, and then to the technology that it forms.Spherical or subglobose semi solid slurry, have the advantages such as low and after being shaped the part performance of good fluidity, plastic force is good, therefore this technique is subject to increasing attention.
Metal semi-solid is shaping comprises rheological molding and thixotropic forming two kinds of process routes, wherein, is directly formed under pressure by semi solid slurry during rheoforging; Thixotropic forming is that semi solid slurry is cast as ingot blank, needs to carry out blanking according to product size, after post bake, under semi-solid temperature, carries out pressure processing shaping.Metal semi-solid rheological molding has that flow process is short, stock utilization is high, low cost and other advantages, but its technical process is more complicated, difficulty is large, and the post bake of the semi-solid blank that thixotropic forming relates to, delivery ratio are more convenient, the therefore main method adopting thixotropic forming in actual industrial production.
In semi-solid die casting process, how to obtain the semisolid metal blank that crystal grain is even, sphericity is high, become the Important Problems of semi-solid processing technique.The preparation method of current semi-solid metal mainly comprises mechanical mixing method, electromagnetic stirring method, the shearing of single roller cooling method, Inclined Cooling-shearing method, spray deposition, ultrasonic wave vibratory drilling method, strain inducing body activation method etc., although various preparation method has respective advantage, but also there is corresponding limitation simultaneously, preparation method is single, and the semi-solid blank reliability prepared and stability all can not meet the demand of heavy industrialization application.
Summary of the invention
In order to overcome the shortcoming of above-mentioned prior art, the object of the present invention is to provide a kind of three helical screw agitator vibrating devices prepared for semi-solid blank, structure is simple, reasonable in design, the semi-solid blank of metal and alloy can be prepared, improve the efficiency and quality of preparing metal and alloy semi-solid blank, decrease preparation time.
In order to achieve the above object, the present invention takes following technical scheme:
A kind of three helical screw agitator vibrating devices prepared for semi-solid blank, comprise smelting furnace 1, spout 2, power set 3, epicyclic gearbox 4, three helical screw agitator vibrator 5 and cooling device 6, smelting furnace 1 is positioned at above the side of spout 2, spout 2 is connected with smelting furnace 1, spout 2 is arranged on above the side of three helical screw agitator vibrators 5, the intracavity inter-connection of spout 2 and three helical screw agitator vibrators 5, metal or alloy melting slurry is in the inner chamber of three helical screw agitator vibrators 5; The top of three helical screw agitator vibrators 5 is provided with epicyclic gearbox 4 and power set 3 successively, three helical screw agitator vibrators 5 are connected with power set 3 by epicyclic gearbox 4, the below of three helical screw agitator vibrators 5 is provided with cooling device 6, and the intracavity bottom of three helical screw agitator vibrators 5 is connected with the charging aperture of cooling device 6;
Described power set 3 comprise be arranged on epicyclic gearbox 4 top bearing 4-1 on the first motor 3-1, the second motor 3-2, the 3rd motor 3-3 and the 4th motor 3-4, and the first motor 3-1, the second motor 3-2, the 3rd motor 3-3 and the 4th motor 3-4 are AC permanent-magnet synchronous servo motor;
Described epicyclic gearbox 4 comprises the gear shaft 4-5 be connected with the first motor 3-1 by the first shaft coupling 4-2, be positioned at the first hollow wheel gear 4-6 of planetary gear casing 4-4 inside, the second hollow wheel gear 4-7 and the 3rd hollow wheel gear 4-8 to engage with gear shaft 4-5 respectively and form planet pinion group, and respectively power transmission given the first actuator 4-9, the second actuator 4-10 and the 3rd actuator 4-11 that are connected with it;
Three described helical screw agitator vibrators 5 comprise stirring vibrating barrel 5-9, stir in vibrating barrel 5-9 and be distributed with heater 5-10 and cooler 5-11, stirring vibration crucible 5-8 is positioned at inside stirring vibrating barrel 5-9, high temperature resistant cover plate 5-13 is positioned at and stirs vibrating barrel 5-9 top, first helical screw agitator vibrating device 5-1, second helical screw agitator vibrating device 5-2 and the 3rd helical screw agitator vibrating device 5-3 is positioned at three helical screw agitator vibrating barrel 5-9 central authorities, and the first helical screw agitator vibrating device 5-1, second helical screw agitator vibrating device 5-2 and the 3rd helical screw agitator vibrating device 5-3 structure identical, first helical screw agitator vibrating device 5-1 comprises the first eccentric shaft 5-4 be connected with the second motor 3-2 by the second shaft coupling 4-3, it is inner that first eccentric shaft 5-4 is fixed on the first hollow shaft 5-7 by clutch shaft bearing 5-5 and the second bearing 5-6, first hollow shaft 5-7 is connected on the first actuator 4-9, second helical screw agitator vibrating device 5-2 comprises the second eccentric shaft 5-16 be connected with the 3rd motor 3-3 by the 3rd shaft coupling 4-12, it is inner that second eccentric shaft 5-16 is fixed on the second hollow shaft 5-14 by the 3rd bearing 5-15 and the 4th bearing 5-17, and the second hollow shaft 5-14 is connected on the second actuator 4-10, 3rd helical screw agitator vibrating device 5-3 comprises the three eccentricity axle 5-20 be connected with the 4th motor 3-4 by the 4th shaft coupling 4-13, it is inner that three eccentricity axle 5-20 is fixed on the 3rd hollow shaft 5-18 by the 5th bearing 5-19 and the 6th bearing 5-21, and the 3rd hollow shaft 5-18 is connected on the 3rd actuator 4-11,
Described cooling device 6 comprises the crystallizer 6-1 and dummy device 6-3 that are arranged on three helical screw agitator vibrator 5 bottoms.
The first described helical screw agitator vibrating device 5-1, second helical screw agitator vibrating device 5-2 and the 3rd helical screw agitator vibrating device 5-3, when inactive state, three spiral agitators and non-fully engagement, when starting working, three spiral agitators engage further under auger and mechanical oscillation double action, form three region of engagements with effect of vibration, and in the course of the work, by optimal control auger frequency, the auger time, it is little that vibration frequency and time of vibration prepare crystal grain, the metal or alloy semi-solid blank that nodularization degree is high.
Relative to prior art, three auger methods and mechanical vibration method are prepared semi-solid blank and are integrated in one by the present invention, and tool has the following advantages: structure is simple, reasonable in design, performance safety is reliable, can prepare the tiny semi-solid blank waiting the spherical or nearly spherical microstructure of axle of n on-dendritic.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is power set distribution map of the present invention.
Fig. 3 is shaft coupling distribution map of the present invention.
Fig. 4 is planetary gear box structure zoomed-in view of the present invention.
Fig. 5 is epicyclic gearbox partial sectional view of the present invention.
Fig. 6 is the second helical screw agitator vibrating device sectional view of the present invention.
Fig. 7 is the 3rd helical screw agitator vibrating device sectional view of the present invention.
Fig. 8 is three helical screw agitator vibrating shaft dead space distribution maps of the present invention.
Fig. 9 is three helical screw agitator vibrating shaft space distribution maps of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
With reference to Fig. 1, a kind of three helical screw agitator vibrating devices prepared for semi-solid blank, comprise smelting furnace 1, spout 2, power set 3, epicyclic gearbox 4, three helical screw agitator vibrator 5 and cooling device 6, smelting furnace 1 is positioned at above the side of spout 2, spout 2 is connected with smelting furnace 1, spout 2 is arranged on above the side of three helical screw agitator vibrators 5, the intracavity inter-connection of spout 2 and three helical screw agitator vibrators 5, metal or alloy melting slurry is in the inner chamber of three helical screw agitator vibrators 5; The top of three helical screw agitator vibrators 5 is provided with epicyclic gearbox 4 and power set 3 successively, three helical screw agitator vibrators 5 are connected with power set 3 by epicyclic gearbox 4, the below of three helical screw agitator vibrators 5 is provided with cooling device 6, and the intracavity bottom of three helical screw agitator vibrators 5 is connected with the charging aperture of cooling device 6;
With reference to Fig. 2, described power set 3 comprise be arranged on epicyclic gearbox 4 top bearing 4-1 on the first motor 3-1, the second motor 3-2, the 3rd motor 3-3 and the 4th motor 3-4, and the first motor 3-1, the second motor 3-2, the 3rd motor 3-3 and the 4th motor 3-4 are AC permanent-magnet synchronous servo motor.
With reference to Fig. 3, Fig. 4, Fig. 5, described epicyclic gearbox 4 comprises the gear shaft 4-5 be connected with the first motor 3-1 by the first shaft coupling 4-2, be positioned at the first hollow wheel gear 4-6 of planetary gear casing 4-4 inside, the second hollow wheel gear 4-7 and the 3rd hollow wheel gear 4-8 to engage with gear shaft 4-5 respectively and form planet pinion group, and power transmission given the first actuator 4-9, the second actuator 4-10 and the 3rd actuator 4-11 that are connected with it.
With reference to Fig. 1, Fig. 6, Fig. 7, three described helical screw agitator vibrators 5 comprise stirring vibrating barrel 5-9, stir in vibrating barrel 5-9 and be distributed with heater 5-10 and cooler 5-11, stirring vibration crucible 5-8 is positioned at inside stirring vibrating barrel 5-9, high temperature resistant cover plate 5-13 is positioned at and stirs vibrating barrel 5-9 top, first helical screw agitator vibrating device 5-1, second helical screw agitator vibrating device 5-2 and the 3rd helical screw agitator vibrating device 5-3 is positioned at three helical screw agitator vibrating barrel 5-9 central authorities, and the first helical screw agitator vibrating device 5-1, second helical screw agitator vibrating device 5-2 and the 3rd helical screw agitator vibrating device 5-3 structure identical, first helical screw agitator vibrating device 5-1 comprises the first eccentric shaft 5-4 be connected with the second motor 3-2 by the second shaft coupling 4-3, it is inner that first eccentric shaft 5-4 is fixed on the first hollow shaft 5-7 by clutch shaft bearing 5-5 and the second bearing 5-6, first hollow shaft 5-7 is connected on the first actuator 4-9, second helical screw agitator vibrating device 5-2 comprises the second eccentric shaft 5-16 be connected with the 3rd motor 3-3 by the 3rd shaft coupling 4-12, it is inner that second eccentric shaft 5-16 is fixed on the second hollow shaft 5-14 by the 3rd bearing 5-15 and the 4th bearing 5-17, and the second hollow shaft 5-14 is connected on the second actuator 4-10, 3rd helical screw agitator vibrating device 5-3 comprises the three eccentricity axle 5-20 be connected with the 4th motor 3-4 by the 4th shaft coupling 4-13, it is inner that three eccentricity axle 5-20 is fixed on the 3rd hollow shaft 5-18 by the 5th bearing 5-19 and the 6th bearing 5-21, and the 3rd hollow shaft 5-18 is connected on the 3rd actuator 4-11,
Described cooling device 6 comprises the crystallizer 6-1 and dummy device 6-3 that are arranged on three helical screw agitator vibrator 5 bottoms.
With reference to Fig. 8, Fig. 9, the first described helical screw agitator vibrating device 5-1, second helical screw agitator vibrating device 5-2 and the 3rd helical screw agitator vibrating device 5-3, when inactive state, three spiral agitators and non-fully engagement, when starting working, three spiral agitators engage further under auger and mechanical oscillation double action, form three region of engagements with effect of vibration, and in the course of the work, by optimal control auger frequency, the auger time, it is little that vibration frequency and time of vibration prepare crystal grain, the metal or alloy semi-solid blank that nodularization degree is high.
Operation principle of the present invention is:
Overall work principle of the present invention is: pour the metal or alloy slurry of melting in smelting furnace 1 into three helical screw agitator vibrators 5 by spout 2, control the first motor 3-1, the second motor 3-2, the 3rd motor 3-3 and the 4th motor 3-4 respectively to rotate, and then drive three screw spirals stirring vibrators, 5 pairs of metal or alloy melting slurries carry out stirring and vibrate, to be mixed with vibration a period of time after, progressively decline dummy device 6-1, then the semi solid slurry 5-12 of the metal or alloy prepared becomes semi-solid blank 6-2 gradually by under the effect of crystallizer 6-1.
Singe screw stirring vibrating device carries out stirring to metal or alloy melting slurry: be described for the first helical screw agitator vibrating device 5-1, on the one hand, rotate by controlling the first motor 3-1, first motor 3-1 passes through the first shaft coupling 4-2 by power transmission to gear shaft 4-5, the the first hollow wheel gear 4-6 engaged with it is given in power transmission by gear shaft 4-5 again, by the first hollow wheel gear 4-6, power transmission is given the first actuator 4-9 be connected with it again, power transmission is given hollow shaft 5-7 and then is completed the auger of the semi solid slurry 5-12 to metal or alloy by last first actuator 4-9, on the other hand, rotate by controlling the second motor 3-2, power transmission is rotated the eccentric force produced to the eccentric shaft 5-4 through the first hollow wheel gear 4-6, eccentric shaft 5-4 by the second shaft coupling 4-3 and passes to hollow shaft 5-7 by clutch shaft bearing 5-5 and the second bearing 5-6 and then complete the mechanical oscillation of the semi solid slurry 5-12 to metal or alloy by the second motor 3-2.
Three helical screw agitator vibrating devices carry out stirring to metal or alloy melting slurry: when inactive state, first helical screw agitator vibrating device 5-1, second helical screw agitator vibrating device 5-2 and the 3rd helical screw agitator vibrating device 5-3 just part engagement, in the course of the work, first helical screw agitator vibrating device 5-1, second helical screw agitator vibrating device 5-2 and the 3rd helical screw agitator vibrating device 5-3 can engagement further under the double action of auger and mechanical oscillation, form three region of engagements with effect of vibration, make to stir, vibrating effect is more effective, thus it is less to prepare crystal grain, the metal or alloy semi-solid blank that nodularization degree is higher.

Claims (2)

1. the three helical screw agitator vibrating devices prepared for semi-solid blank, comprise smelting furnace (1), spout (2), power set (3), epicyclic gearbox (4), three helical screw agitator vibrators (5) and cooling device (6), it is characterized in that: smelting furnace (1) is positioned at above the side of spout (2), spout (2) is connected with smelting furnace (1), spout (2) is arranged on above the side of three helical screw agitator vibrators (5), the intracavity inter-connection of spout (2) and three helical screw agitator vibrators (5), metal or alloy melting slurry is in the inner chamber of three helical screw agitator vibrators (5), the top of three helical screw agitator vibrators (5) is provided with epicyclic gearbox (4) and power set (3) successively, three helical screw agitator vibrators (5) are connected with power set (3) by epicyclic gearbox (4), the below of three helical screw agitator vibrators (5) is provided with cooling device (6), and the intracavity bottom of three helical screw agitator vibrators (5) is connected with the charging aperture of cooling device (6),
Described power set (3) comprise the first motor (3-1) be arranged on the bearing (4-1) on epicyclic gearbox (4) top, the second motor (3-2), the 3rd motor (3-3) and the 4th motor (3-4), and the first motor (3-1), the second motor (3-2), the 3rd motor (3-3) and the 4th motor (3-4) are AC permanent-magnet synchronous servo motor;
Described epicyclic gearbox (4) comprises the gear shaft (4-5) be connected with the first motor (3-1) by the first shaft coupling (4-2), be positioned at inner the first hollow wheel gear (4-6) of planetary gear casing (4-4), the second hollow wheel gear (4-7) and the 3rd hollow wheel gear (4-8) engage with gear shaft (4-5) respectively and form planet pinion group, and respectively by power transmission to the first actuator (4-9), the second actuator (4-10) and the 3rd actuator (4-11) that are connected with it;
Three described helical screw agitator vibrators (5) comprise stirring vibrating barrel (5-9), stir in vibrating barrel (5-9) and be distributed with heater (5-10) and cooler (5-11), stir vibration crucible (5-8) and be positioned at stirring vibrating barrel (5-9) inner side, high temperature resistant cover plate (5-13) is positioned at and stirs vibrating barrel (5-9) top, first helical screw agitator vibrating device (5-1), second helical screw agitator vibrating device (5-2) and the 3rd helical screw agitator vibrating device (5-3) are positioned at three helical screw agitator vibrating barrel (5-9) central authorities, and the first helical screw agitator vibrating device (5-1), second helical screw agitator vibrating device (5-2) and the 3rd helical screw agitator vibrating device (5-3) structure identical, first helical screw agitator vibrating device (5-1) comprises the first eccentric shaft (5-4) be connected with the second motor (3-2) by the second shaft coupling (4-3), it is inner that first eccentric shaft (5-4) is fixed on the first hollow shaft (5-7) by clutch shaft bearing (5-5) and the second bearing (5-6), first hollow shaft (5-7) is connected on the first actuator (4-9), second helical screw agitator vibrating device (5-2) comprises the second eccentric shaft (5-16) be connected with the 3rd motor (3-3) by the 3rd shaft coupling (4-12), it is inner that second eccentric shaft (5-16) is fixed on the second hollow shaft (5-14) by the 3rd bearing (5-15) and the 4th bearing (5-17), and the second hollow shaft (5-14) is connected on the second actuator (4-10), 3rd helical screw agitator vibrating device (5-3) comprises the three eccentricity axle (5-20) be connected with the 4th motor (3-4) by the 4th shaft coupling (4-13), it is inner that three eccentricity axle (5-20) is fixed on the 3rd hollow shaft (5-18) by the 5th bearing (5-19) and the 6th bearing (5-21), and the 3rd hollow shaft (5-18) is connected on the 3rd actuator (4-11),
Described cooling device (6) comprises the crystallizer (6-1) and dummy device (6-3) that are arranged on three helical screw agitator vibrator (5) bottoms.
2. a kind of three helical screw agitator vibrating devices prepared for semi-solid blank according to claim 1, it is characterized in that: the first described helical screw agitator vibrating device (5-1), second helical screw agitator vibrating device (5-2) and the 3rd helical screw agitator vibrating device (5-3), when inactive state, three spiral agitators and non-fully engagement, when starting working, three spiral agitators engage further under auger and mechanical oscillation double action, form three region of engagements with effect of vibration, and in the course of the work, by optimal control auger frequency, the auger time, it is little that vibration frequency and time of vibration prepare crystal grain, the metal or alloy semi-solid blank that nodularization degree is high.
CN201410064337.9A 2014-02-25 2014-02-25 Triple screw stirring vibrating device for preparing semi-solid billets Expired - Fee Related CN103862003B (en)

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