CN103861862B - Metal-rubber composite members nondestructively peeling unit - Google Patents
Metal-rubber composite members nondestructively peeling unit Download PDFInfo
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- CN103861862B CN103861862B CN201410103613.8A CN201410103613A CN103861862B CN 103861862 B CN103861862 B CN 103861862B CN 201410103613 A CN201410103613 A CN 201410103613A CN 103861862 B CN103861862 B CN 103861862B
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Abstract
The present invention discloses metal-rubber composite members nondestructively peeling unit, comprising: the degumming device that metal-rubber composite members carries out heating and cooling, the soot processing device being connected with degumming device, the human-machine interface control device that temperature in degumming device is controlled. the useful effect of the present invention is: present configuration is simple, mainly utilize ultrasonic frequency inductive heating principle, the steel part of metal-rubber composite members self generates heat owing to magnetic hysteresis loss causes under the influence of a magnetic field, Heating temperature is controlled by human-machine interface control device, regulate heating power, metalwork is separated rapidly within very short time with rubber bodies contact surface, produce minimum flue dust and reach rapid stripping, metalwork cycling and reutilization is achieved, the flue dust simultaneously produced in the course of processing carries out rationalization process, gas after process reaches the emission gases requirement of standard, environmental pollution can not be caused, practical.
Description
Technical field
The present invention relates to composite product separation technology field, specifically, it relates to a kind of metal-rubber composite members nondestructively peeling unit.
Background technology
In fields such as engineering machinery, the vehicles, machine tools, have employed metal-rubber composite product in a large number, this class component be all by sizing agent by the vulcanization of rubber on metallic framework, the effect that rubber can be played reinforcement by metal, enhancing, skeleton support, rubber then makes metal have the function of wear-resisting, damping, anti-impact, anticorrosion, insulation, sealing. This series products owing to damaging, work-ing life expires, the reason such as bad manufacture, the a large amount of waste product of annual generation, for vehicular traffic industry, along with the progressively increase of truck vehicle operation technique, the old metal-rubber composite members changed every year is considerable, three rolling stock section's replacing amounts every year that only Taiyuan Railway Administration is administrative reach 110,000, and owing to not having economy, efficiently method to realize being separated by metal and rubber at present, metal and elastomeric material cannot recycle.
Present stage, this type of metal-rubber composite members major part was sold at a low price with waste product of endangering, financial loss is comparatively serious, purchase business also obtains wherein metallic framework in the mode of burning, then sell steel scrap and obtain profit, process by current burning mode, burning a large amount of carbonic acid gas of generation and obnoxious flavour of this composite members waste rubber product, is directly discharged in air; Its metallic framework melts down and also result in serious waste simultaneously, therefore existing isolation technique is not only to not reasonably separation and the application of metal-rubber composite members, and environment is caused serious pollution by the large quantity of exhaust gas of generation in sepn process, the health of people is damaged, poor practicability.
Summary of the invention
For solving in the existing isolation technique to metal-rubber composite members not reasonably separation and the application of metal-rubber composite members, and environment is caused serious pollution by the large quantity of exhaust gas of generation in sepn process, the health of people is damaged, the defects such as poor practicability, it is an object of the invention to provide a kind of metal-rubber composite members nondestructively peeling unit.
For achieving the above object, the embodiment of the present invention provides a kind of metal-rubber composite members nondestructively peeling unit, comprising:
Metal-rubber composite members is carried out the degumming device of heating and cooling;
The soot processing device being connected with degumming device;
The human-machine interface control device that temperature in degumming device is controlled.
In the technical program, degumming device utilizes ultrasonic frequency inductive heating principle, the steel part of metal rubber piece self generates heat owing to magnetic hysteresis loss causes under the influence of a magnetic field, thus the bonding coat destroying rubber and metal reaches metalwork and rubber is peeled off, simple to operate, working efficiency height, human-machine interface control device is for completing the startup of whole system unit, stop, parameter monitoring and controlling in real time, achieve and the Heating temperature in degumming device is controlled automatically, ensure that and steel part physicochemical property and pattern size can not be had an impact, intelligent, the operation simplified, save manpower, human-machine interface control device can be simply temperature indicator of the prior art, soot processing device is used for the flue dust to producing in the course of processing and carries out purifying treatment in addition, is discharged in air after reaching standard.
Further, degumming device comprises room of coming unstuck, come unstuck indoor fixing automatic feed mechanism, transportation equipment and ultrasonic frequency induction heating equipment, automatic feed mechanism is for being pushed in the radio-frequency coil of ultrasonic frequency induction heating equipment by metal-rubber composite members, and transportation equipment is used for the metal-rubber composite members after by heating and is transported to outdoor of coming unstuck.
In the technical program, degumming device utilizes ultrasonic frequency inductive heating principle, metal-rubber composite members is made to reach the stripping of metal and rubber parts fast, organic efficiency height, pollute little, degumming device utilizes the automatic feed mechanism of mechanize and transportation equipment to realize upper and lower transferring metal rubber composite in addition, it is to increase production efficiency, reduces labour intensity. the principle of work of the present invention is: metal-rubber composite members is placed on feed mechanism equipment by automatic feed mechanism, metal-rubber composite members is pushed in induction furnace by mechanical arm automatically, composite members heats automatically, ultrasonic frequency induction heating equipment utilizes high-frequency induction heating principle, the effect of the steel part of metal rubber piece in magnetic field self is generated heat owing to magnetic hysteresis loss causes, through Heating temperature data gathering, Heating temperature is controlled, regulate heating system power, workpiece after having heated enters in material mover automatically, after cooling, metal-rubber composite members will be transported to outdoor of coming unstuck. it is fast that this structure reclaims speed, pollutes little advantage, it is possible to realize the quick recovery of metal in rubber-metal composite members, and after reclaiming, metallicity can not be affected, and can again put into production, greatly save cost, shortens life cycle of the product.
Further, indoor of coming unstuck also are fixed with temperature sensor, the metal part of the temperature-sensing probe alignment metal-rubber composite members of temperature sensor. Temperature sensor is mainly used in the temperature in ultrasonic frequency induction heating equipment is transferred to human-machine interface control device, ultrasonic frequency induction heating equipment is carried out temperature control by human-machine interface control device, operation workman observes Heating temperature very intuitively by human-machine interface control device, it is convenient to regulate, simple to operate.
Further, transportation equipment comprises track and material conveying trolley, and material conveying trolley slides in orbit. In the technical program, the table top of material conveying trolley is the workplatform of transport metal rubber composite, and material conveying trolley is mainly used in the effect that the separation member after by heating carries out transporting within the system, it may also be useful to convenient, practical, saves manpower.
Further, automatic feed mechanism comprises mechanical arm, and mechanical arm is for being placed on transportation equipment by metal-rubber composite members. In the technical program, mechanical arm realizes automated operation by pneumatic element, impels mechanical arm automatically to place on workplatform by metal-rubber composite members under the power starting cylinder, save manpower, it is to increase working efficiency, it may also be useful to convenient, simple to operate, practical.
Further, human-machine interface control device comprises the Controlling System that touch display screen is connected with touch display screen, and Controlling System is connected with temperature sensor communication. Controlling System detects the temperature of ultrasonic frequency induction heating equipment by temperature sensor, and the Controlling System that the present invention relates to is PLC control system. The Controlling System of human-machine interface control device receives temperature signal by temperature sensor, and on touch display screen, show the temperature and time of heating, complete startup, stopping, the parameter monitoring of whole system unit simultaneously and control in real time, ensure that system cloud gray model is safely, reliably.
Further, soot processing device comprises smoke discharging pipe, smoke discharging pipe is arranged on the top of room of coming unstuck, smoke discharging pipe connects fume purifier, UV photodissociation gas purifying equipment and gac gas purifier successively by smoke inlet to smoke outlet, the smoke inlet place of smoke discharging pipe connects fume gases collecting device, the end of smoke discharging pipe connects washing filtering equipment, and the top of washing filtering equipment connects chimney.
In the technical program, soot processing device is done further restriction, soot processing device is mainly used in the waste gas to producing in metal rubber piece sepn process and processes, gas after process can reach gas safety emission standard in air, and the collection effciency of fume gases collecting device within the system can reach 99%; Fume purifier can realize organic waste-gas purification efficiency higher than more than 90%; Deodorization efficiency for UV photodissociation gas purifying equipment can reach more than 99%, and deodorising effect substantially exceeds the emission standard for odor pollutants (GB14554-93) that country promulgates for 1993; After activated-charcoal purifier can realize waste-gas cleaning in addition, discharge meets GB16297 1996 " discharge standard of air pollutants "; In this system, waste gas is absorbed by washing filtering equipment in addition, and the efficiency removing waste gas reaches more than 90%.
Further, the strainer that fume gases collecting device comprises flue dust collecting cover and is fixed in flue dust collecting cover. This device is mainly used in collecting in heat-processed of coming unstuck the flue dust produced, and strainer is mainly used in the flue dust to macrobead and filters, and the collection effciency of fume gases collecting device can reach 99%, it may also be useful to convenient, simple to operate, practical.
Preferably, this stripping unit also comprises security monitoring device, and security monitoring device comprises camera and display screen, and camera is arranged in degumming device and soot processing device, and camera is connected with display screen communication. In the technical program, the camera by means of security monitoring device monitors, understands and manages whole unit in real time in scouring processes, and each important production link and potential safety hazard are simple to operate, practical. In addition by the Signal aspects that monitors on a display screen, display screen simultaneous display metal-rubber complex body carries out the motion picture peeled off, it may also be useful to simple, easy to operate, and very clear.
The useful effect of the present invention is: the present invention adopts the ultrasonic frequency induction heating equipment in degumming device that metal-rubber composite members is carried out nondestructively peeling process, the specific installation process of the flue dust simultaneously course of processing produced in soot processing device is discharged after reaching safe gas emission standard, simple to operate, easy to use, stop prior art adopts the environmental pollution that burning mode is peeled off steel part and brought, ensure that accessory source quality, steel part physicochemical property and pattern size can not be had an impact by this kind of isolation technique, the all properties index of maintenance steel part all meets correlation technique condition requirement, the process of metal-rubber clad steel part induction heating nondestructively peeling and maintenance is adopted to meet national industrial policies, belong to green circulatory project, both economized on resources, reduce cost, improve economic benefit. the present invention applies most advanced automatic control system in addition, the data gathering to each sensor and the control to each equipment, ensure that can the accurate adjustability of heated parts parameter, heating operation is simple, working efficiency height, steady quality.
Accompanying drawing explanation
Fig. 1 is the structural representation of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention;
Fig. 2 is the front view of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention;
Fig. 3 is the vertical view of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention;
Fig. 4 is the front view of the room of coming unstuck of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention;
Fig. 5 is the front view of the human-machine interface control device of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention;
Fig. 6 is the operating process figure mono-of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention;
Fig. 7 is the operating process figure bis-of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention.
In figure,
1, degumming device; 2, soot processing device; 3, human-machine interface control device; 4, come unstuck room; 5, ultrasonic frequency induction heating equipment; 6, track; 7, material conveying trolley; 8, mechanical arm; 9, touch display screen; 10, security monitoring device; 11, smoke discharging pipe; 12, fume purifier; 13, UV photodissociation gas purifying equipment; 14, gac gas purifier; 15, fume gases collecting device; 16, washing filtering equipment; 17, chimney.
Embodiment
Below by specific embodiment and by reference to the accompanying drawings the present invention is described in further detail.
Embodiment 1, as Figure 1-5, a kind of metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention, comprising:
Metal-rubber composite members is carried out the degumming device 1 of heating and cooling;
The soot processing device 2 being connected with degumming device;
The human-machine interface control device 3 that temperature in degumming device is controlled.
The environmental pollution that the mode that this metal-rubber composite members nondestructively peeling unit has been stopped metal-rubber composite members carries out in prior art burn is brought to peel off steel part, ensure that accessory source quality, for traffic transport industry, stripping unit provided by the invention meets the requirement that safety of railway traffic travels, and reduces the cost of overhaul of lorry. Using the nondestructively peeling technology of ultrasonic frequency induction heating equipment steel part physicochemical property and pattern size to be had an impact, all properties index of maintenance steel part all meets correlation technique condition requirement. Metal-rubber composite members adopts ultrasonic frequency induction heating to carry out nondestructively peeling process and maintenance, meets national industrial policies, belongs to green circulatory project, both economized on resources, reduces again cost, also has comparatively considerable economic benefit. The present invention applies most advanced human-machine interface control device in addition, data gathering to each sensor and the control to each equipment, ensure that can the accurate adjustability of heated parts parameter, heating operation is simple, working efficiency height, steady quality, configuration interface display is come unstuck working order, and man-machine interaction is simple and clear.
Further, degumming device comprises room 4 of coming unstuck, come unstuck indoor fixing automatic feed mechanism, transportation equipment and ultrasonic frequency induction heating equipment 5, automatic feed mechanism is for being pushed in the radio-frequency coil of ultrasonic frequency induction heating equipment by metal-rubber composite members, and transportation equipment is used for the metal-rubber composite members after by heating and is transported to outdoor of coming unstuck. Further, indoor of coming unstuck also are fixed with temperature sensor, the metal part of the temperature-sensing probe alignment metal-rubber composite members of temperature sensor. Further, transportation equipment comprises track 6 and material conveying trolley 7, and material conveying trolley slides in orbit, and the table top of material conveying trolley is the workplatform of transport metal rubber composite. Further, automatic feed mechanism comprises mechanical arm 8, and mechanical arm is for being placed on transportation equipment by metal-rubber composite members.
Further, human-machine interface control device comprises the Controlling System that touch display screen 9 is connected with touch display screen, and Controlling System is connected with temperature sensor communication. Controlling System detects the temperature of ultrasonic frequency induction heating equipment by temperature sensor and controls the On/Off of ultrasonic frequency induction heating equipment.
The principle of work of this nondestructively peeling unit is: metal-rubber composite members is placed on feed mechanism equipment by automatic feed mechanism, metal-rubber composite members is pushed in induction furnace by mechanical arm automatically, composite members heats automatically, ultrasonic frequency induction heating equipment utilizes high-frequency induction heating principle, the effect of the steel part of metal rubber piece in magnetic field self is generated heat owing to magnetic hysteresis loss causes, through Heating temperature data gathering, Heating temperature is controlled, regulate heating system power, workpiece after having heated enters in material mover automatically, after cooling, metal-rubber composite members will be transported to outdoor of coming unstuck. in whole working process, the monitor data that human-machine interface control device receives on-the-spot environment completes startup, stopping, the parameter monitoring of whole system and controls in real time, the flue dust simultaneously produced in the composite members course of processing processes through soot processing device, gas after process is discharged in air after reaching the standard discharging environmental protection air again, stripping set structure is simple, easy to operate, improve working efficiency, not only achieve in the separation to metal-rubber composite members and sepn process the large quantity of exhaust gas produced can not be polluted by environment, practical.
Embodiment 2, as Figure 1-5, the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention, comprising:
Metal-rubber composite members is carried out the degumming device of heating and cooling;
The soot processing device being connected with degumming device;
The human-machine interface control device that temperature in degumming device is controlled.
Further, soot processing device comprises smoke discharging pipe 11, smoke discharging pipe is arranged on the top of room of coming unstuck, smoke discharging pipe connects fume purifier 12, UV photodissociation gas purifying equipment 13 and gac gas purifier 14 successively by smoke inlet to smoke outlet, the smoke inlet place of smoke discharging pipe connects fume gases collecting device 15, the end of smoke discharging pipe connects washing filtering equipment 16, and the top of washing filtering equipment connects chimney 17. Further, the strainer that fume gases collecting device comprises flue dust collecting cover and is fixed in flue dust collecting cover.
In the technical program, fume purifier, UV photodissociation gas purifying equipment, gac gas purifier and washing filtering equipment are filtrating smoke dust industry universal equipment, commercially all can buy, the industry is used the combination of aforesaid device, reach different effects, meet gas safety emission standard.
Fume purifier is usual means in the industry, and be general-purpose equipment on market, can realize organic waste-gas purification efficiency higher than more than 90%, high energy plasma is made up of electronics, ion, free radical and neutral particle stream, working order is the electrical fluid of meteor shower shape, belongs to solid-state, liquid, the 4th kind of physical form outside gaseous state. When energetic plasma decomposes the pollution medium such as industrial gaseous waste, foul waste gas, the energetic ion in plasma body plays a part decisive. The high energy plasma of meteor shower shape and medium generation radiative collision, convert the energy into the interior energy of ground state medium, excite, dissociation, a series of process such as ionization make pollution medium be in active state. Pollution medium, under the effect of plasma body, produces living radical, and the pollution molecule after activation is departed from after the directed chain chemical reaction of plasma body. When ion average energy exceedes chemistry chain combination energy in pollution medium, molecule segment splits, and pollution medium decomposes, and is collected adsorb the effect of field at plasma generator under.
UV photodissociation gas purifying equipment is mainly used in flue dust deodorizing, when specifically using, flue dust enters UV photodissociation gas purifying equipment, special high energy high ozone UV ultraviolet beam is utilized to irradiate foul gas, change foul gas inorganic polymer malodorous compound molecular chain, under high energy ultraviolet beam irradiates, degraded is transformed into low molecular compound. Utilize high energy high ozone UV ultraviolet beam to decompose the oxygen molecule in air and produce free oxygen, i.e. active oxygen, taken positron-electron imbalance because of free oxygen so need to be combined with oxygen molecule, and then produce ozone. It is known that organism is had extremely strong oxygenizement by ozone, foul gas and other pungency peculiar smell there is the elimination effect got instant result. After foul gas utilizes air draft equipment to be input to this treating plant, treating plant uses high energy UV ultraviolet beam and ozone that foul gas carries out collaborative decomposition oxidizing reaction, make its Degradation and Transformation of foul gas material become low molecular compound, water and carbonic acid gas, then it is discharged to gac gas purifier by air draft pipeline.
Gac gas purifier utilizes the special adsorption process flue dust of gac, and its core component is gac, and activated carbon adsorption unit has unique project organization, have windage little, change convenient.
Waste gas is absorbed by washing filtering equipment, removal efficiency height. Have gas feed bottom absorption tower, below dividing plate, it is provided with spray equipment, be also exactly that reverberation bowl is drenched in spray, on tower body and be positioned at the absorbing liquid transport pipe with pressure being provided with the mouth of pipe below spray equipment upwards. Not only structure is simple, easy to use, it may also be useful to effect is fine, can make the atomizing effect that absorbing liquid reaches desirable, add gas, liquid contact area, and absorbing liquid consumption is less, after solving the spray equipment life-time service in existing absorption tower, absorbing liquid easily blocks a difficult problem for spray header.
In this system, the collection effciency of fume gases collecting device can reach 99%; Fume purifier can realize organic waste-gas purification efficiency higher than more than 90%; Deodorization efficiency for UV photodissociation gas purifying equipment can reach more than 99%, and deodorising effect substantially exceeds the emission standard for odor pollutants (GB14554-93) that country promulgates for 1993; After activated-charcoal purifier can realize waste-gas cleaning in addition, discharge meets GB16297 1996 " discharge standard of air pollutants "; In this system, waste gas is absorbed by washing filtering equipment in addition, and removal efficiency reaches more than 90%.
Embodiment 3, as Figure 1-5, the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention, comprising:
Metal-rubber composite members is carried out the degumming device of heating and cooling;
The soot processing device being connected with degumming device;
The human-machine interface control device that temperature in degumming device is controlled.
Further, this stripping unit also comprises security monitoring device 10, and security monitoring device comprises camera and display screen, and camera is arranged in degumming device and soot processing device, and camera is connected with display screen communication.
The monitoring status information of security monitoring device is mainly divided into: metal rubber piece Heating temperature data gathering; The data gathering that metal-rubber composite members is transported on the workplatform of transportation equipment by mechanical arm; The collection of heating system power; The monitoring data collection of on-the-spot environment.
Metal-rubber composite members nondestructively peeling unit provided by the invention can realize some effect following:
(1) Controlling System in human-machine interface control device realizes Heating temperature automatically being controlled, and ensure that and can not steel part physicochemical property and pattern size be had an impact.
(2) utilize automatic feed mechanism and the transportation equipment to realize the automatization of loading and unloading delivery system, it is to increase production efficiency, reduce labour intensity.
(3) human-machine interface control device, completes startup, stopping, the parameter monitoring of whole system unit and controls in real time, and the development of this system can fill up the blank in this field.
(4) security monitoring device monitors, understands and manages whole unit in scouring processes each important production link and potential safety hazard.
As shown in fig. 6-7, according to metal-rubber composite members nondestructively peeling unit provided by the invention, when specifically using, for metal-rubber composite members nondestructive stripping method comprise following some:
1, check before start
(101) knob of each operating equipment, button, switch are all in normal position;
(102) check that whether material mover is in discharge station;
(103) check system wind source pressure whether normal (0.5��0.6MPa);
(104) host system power transmission, each host voltage table all shows normally (550��600V);
(105) cooling water system pressure whether normal (>=0.05MPa).
2, start shooting
(201) by the button of device start (in efficient flue dust gas purifier);
(202) work of VU photolysis gas purifying equipment, has green light to show;
(203) man-machine interface display is normal, and amber light is power supply instruction, green light system works, and red light is and plc communication instruction, each monitoring and display system normal operation;
(204) gas purifying equipment work, green light, system itself sends the work operation sound of continuous and stable; Flashing if reset red light has once in a while, belong to electric field electric discharge, be considered as normal phenomenon, cleaner still can reset work automatically; If reset red light flash rate is fast or bright for a long time, reset key can be pressed;
(205) each induced draft fan is working properly, and washing filtering equipment work is normal;
(206) pressing and control power switch before ultrasonic frequency induction heating equipment, connect control power supply, power lights is bright.
3, come unstuck work
(301) metal-rubber complex body (elastic side bearing body and axial rubber pad are two pieces) is placed in mechanical arm;
(302) the startup button below man-machine interface is pressed, metal-rubber complex body is advanced in ultrasonic frequency induction heating equipment by mechanical arm, workpiece starts heating (ultrasonic frequency induction heating equipment previous work " pilot lamp " is bright) automatically, the workpiece that previous heating completes simultaneously enters in material mover automatically, and workpiece and rubber after cooling move out in the lump. Man-machine interface simultaneous display metal-rubber complex body motion picture, shows workpiece Heating temperature and time simultaneously. When workpiece surface temperature reaches set(ting)value, heating stops, (ultrasonic frequency induction heating equipment previous work " pilot lamp " goes out).
Above step repeats to carry out cooling twice, heating and stripping.
4, work is terminated
(401) pressing and control power switch before ultrasonic frequency induction heating equipment, connect control power supply, power lights goes out;
(402), after waiting that work completes, the button of (in efficient flue dust gas purifier) is stopped by equipment, above equipment stopping work;
(403) host system power-off, completes work of coming unstuck.
It is below experimental section, it may also be useful to railway freight-car metal rubber piece is peeled off by metal-rubber composite members nondestructively peeling unit provided by the invention
(1) during the present invention tests, metal-rubber composite members used is railway freight-car metal rubber piece.
(2) 6000 metal-rubber composite members use metal-rubber composite members nondestructively peeling unit provided by the invention carry out nondestructively peeling.
(3) carry out discharge dust treatment what peel off simultaneously.
By above-mentioned experiment, experiment obtains following data:
(1) by the steel part of unit nondestructively peeling, products production qualification rate: > 95%;
(2) temperature control can set required optimum parameter, and heating and temperature control is below 350 DEG C.
(3) man-machine interface simultaneous display metal-rubber complex body motion picture, shows workpiece Heating temperature and time simultaneously. Heating operation is simple, working efficiency height (on average heating in every 4 minutes 1 workpiece), steady quality.
(4) collection effciency of smoke collecting device can reach 99%; Smoke and dust purifier can realize organic waste-gas purification efficiency higher than more than 90%; Deodorization efficiency for UV photodissociation gas-cleaning installation can reach more than 99%, and deodorising effect substantially exceeds the emission standard for odor pollutants (GB14554-93) that country promulgates for 1993; Active carbon purifying device in addition: after waste-gas cleaning, discharge meets GB16297 1996 " discharge standard of air pollutants "; In this system, waste gas is absorbed by washing filtering equipment in addition, and removal efficiency reaches more than 90%.
Through metal-rubber composite members nondestructively peeling unit provided by the invention, metal-rubber composite members is separated, old metal-rubber composite members under changing adopts the process of ultrasonic frequency induction heating equipment nondestructively peeling and maintenance, overhaul qualified after steel part carry out sulfuration operation by related accessory, it is processed into the qualified rubber composite of maintenance, metal rubber piece cycling and reutilization is achieved, and the life-span that re-uses of composite members can reach 6 years. The flue dust simultaneously course of processing produced reaches discharge environmental protection api request through the process of various corresponding specific installation. If using metal-rubber composite members nondestructively peeling unit provided by the invention metal-rubber composite members to be separated, by producing 100000 per year, the qualification rate of 95% calculates, it is possible to recycle 95000 metalworks, remarkable in economical benefits.
The environmental pollution that the mode that the present invention has stopped metal-rubber composite members carries out in prior art burn is brought to peel off steel part, ensure that accessory source quality, for traffic transport industry, stripping unit provided by the invention meets the requirement that safety of railway traffic travels, reduce the cost of overhaul of lorry, there is very high economic worth, practical.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations. Within the spirit and principles in the present invention all, any amendment of doing, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. a metal-rubber composite members nondestructively peeling unit, it is characterised in that, comprising:
Metal-rubber composite members is carried out the degumming device (1) of heating and cooling;
The soot processing device (2) being connected with degumming device;
The human-machine interface control device (3) that temperature in degumming device is controlled;
Degumming device comprises room of coming unstuck (4), come unstuck indoor fixing automatic feed mechanism, transportation equipment and ultrasonic frequency induction heating equipment (5), automatic feed mechanism is for being pushed in the radio-frequency coil of ultrasonic frequency induction heating equipment by metal-rubber composite members, and transportation equipment is used for the metal-rubber composite members after by heating and is transported to outdoor of coming unstuck;
Transportation equipment comprises track (6) and material conveying trolley (7), and material conveying trolley slides in orbit, and the table top of material conveying trolley is the workplatform of transport metal rubber composite;
Automatic feed mechanism comprises mechanical arm (8), and mechanical arm is for being placed on transportation equipment by metal-rubber composite members.
2. metal-rubber composite members nondestructively peeling unit according to claim 1, it is characterised in that, indoor of coming unstuck also are fixed with temperature sensor, the metal part of the temperature-sensing probe alignment metal-rubber composite members of temperature sensor.
3. metal-rubber composite members nondestructively peeling unit according to claim 2, it is characterized in that, human-machine interface control device comprises the Controlling System that touch display screen (9) is connected with touch display screen, and Controlling System is connected with temperature sensor communication.
4. metal-rubber composite members nondestructively peeling unit according to claim 1, it is characterized in that, soot processing device comprises smoke discharging pipe (11), smoke discharging pipe is arranged on the top of room of coming unstuck, smoke discharging pipe connects fume purifier (12) successively by smoke inlet to smoke outlet, UV photodissociation gas purifying equipment (13), and gac gas purifier (14), the smoke inlet place of smoke discharging pipe connects fume gases collecting device (15), the end of smoke discharging pipe connects washing filtering equipment (16), the top of washing filtering equipment connects chimney (17).
5. metal-rubber composite members nondestructively peeling unit according to claim 4, it is characterised in that, the strainer that fume gases collecting device comprises flue dust collecting cover and is fixed in flue dust collecting cover.
6. metal-rubber composite members nondestructively peeling unit according to claim 1, it is characterized in that, this stripping unit also comprises security monitoring device (10), security monitoring device comprises camera and display screen, camera is arranged in degumming device and soot processing device, and camera is connected with display screen communication.
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| CN109622567A (en) * | 2018-12-25 | 2019-04-16 | 山东安途制动材料有限公司 | A kind of method that the steel back of disc brake pad waste product is separated with friction material |
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| CN203886913U (en) * | 2014-03-20 | 2014-10-22 | 太原长龙北车辆段车辆轮对修理有限公司 | Lossless stripping set for metal rubber composite part |
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2014
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| RU2176953C2 (en) * | 1998-03-17 | 2001-12-20 | Гомельский межотраслевой научно-технический центр "НЕОТЕХ" | Device for processing of tires containing metal cord |
| GB2337764A (en) * | 1999-07-03 | 1999-12-01 | Raymond Baggott | Tyre de-metallising |
| WO2005102639A1 (en) * | 2004-04-26 | 2005-11-03 | Krivoruchko, Evgeny Petrovich | Method for thermally treating used tires and device for carrying out said method |
| CN203183899U (en) * | 2012-10-26 | 2013-09-11 | 孙金魁 | Low-temperature plasma/photocatalyst treatment system for collecting waste gas in plastic molding and metal forming |
| CN103203351A (en) * | 2013-04-23 | 2013-07-17 | 河北辛集腾跃实业有限公司 | Method and production line for separating metal and nonmetal composite products |
| CN103419302A (en) * | 2013-08-27 | 2013-12-04 | 安徽国风塑业股份有限公司 | Taking-out device of metal insert in injection molded product and taking-out method thereof |
| CN203886913U (en) * | 2014-03-20 | 2014-10-22 | 太原长龙北车辆段车辆轮对修理有限公司 | Lossless stripping set for metal rubber composite part |
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|---|---|
| CN103861862A (en) | 2014-06-18 |
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