CN103861862A - Lossless stripping set for metal rubber composite part - Google Patents

Lossless stripping set for metal rubber composite part Download PDF

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Publication number
CN103861862A
CN103861862A CN201410103613.8A CN201410103613A CN103861862A CN 103861862 A CN103861862 A CN 103861862A CN 201410103613 A CN201410103613 A CN 201410103613A CN 103861862 A CN103861862 A CN 103861862A
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metal
rubber composite
composite members
equipment
peeling unit
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CN201410103613.8A
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CN103861862B (en
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席纪常
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TAIYUAN CHANGLONG NORTH VEHICLE DEPOT WHEEL PAIR REPAIR OF VEHICLES Co Ltd
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TAIYUAN CHANGLONG NORTH VEHICLE DEPOT WHEEL PAIR REPAIR OF VEHICLES Co Ltd
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Abstract

The invention discloses a lossless stripping set for a metal rubber composite part. The lossless stripping set comprises a degumming device for heating and cooling the metal rubber composite part, a smoke dust treatment device connected with the degumming device, and a human-computer interface control device for controlling the temperature in the degumming device. The lossless stripping set for the metal rubber composite part has the beneficial effects that the structure is simple and a super-audio frequency induction heating principle is mainly used; a steel part of the metal rubber composite part causes self heating due to magnetic hysteresis loss under the effect of a magnetic field; the human-computer interface control device is used for controlling a heating temperature and adjusting heating power so that contact surfaces between the metal part and a rubber body can be rapidly separated in short time, the minimum smoke dust is generated and the rapid stripping is realized, and furthermore, the recycling of the metal part is realized; meanwhile, the smoke dust generated in a machining process is reasonably treated and the treated gas meets standard gas discharging requirements; the environmental pollution is not caused and the practicability is strong.

Description

Metal-rubber composite members nondestructively peeling unit
Technical field
The present invention relates to composite article separation technology field, in particular to a kind of metal-rubber composite members nondestructively peeling unit.
Background technology
In fields such as engineering machinery, the vehicles, machine tools, adopt in a large number metal-rubber composite product, this class component be all by adhesive by the vulcanization of rubber on metallic framework, metal pair rubber can play the effect that reinforcement, enhancing, skeleton are supported, and rubber makes metal have the function of wear-resisting, damping, anti-impact, anticorrosion, insulation, sealing.This series products owing to damaging, the reason such as expire service life, bad manufacture, the a large amount of waste products of annual generation, taking vehicular traffic industry as example, along with the progressively increase of truck vehicle operation technique, the old metal-rubber composite members changing is every year considerable, only three rolling stock section's replacing amounts every year of Taiyuan Railway Bureau jurisdiction reach 110,000, and owing to not having at present economy, efficient method that metal is realized and being separated with rubber, metal and elastomeric material cannot recycle.
Present stage, this type of metal-rubber composite members major part was sold at a low price with danger waste product, economic loss is comparatively serious, buyer agent also obtains wherein metallic framework in burning mode, then selling steel scrap earns a profit, by the processing of current burning mode, the burning of this composite members waste rubber product, by producing a large amount of carbon dioxide and pernicious gas, is directly discharged in atmosphere; Its metallic framework melts down and has also caused serious waste simultaneously, therefore existing isolation technics does not only reasonably separate and application metal-rubber composite members, and the large quantity of exhaust gas producing causes serious pollution to environment, people's health is damaged to poor practicability in separation process.
Summary of the invention
Existing to metal-rubber composite members reasonably not being separated and application in the isolation technics of metal-rubber composite members for solving, and the large quantity of exhaust gas producing in separation process causes serious pollution to environment, health to people damages, the defects such as poor practicability, the object of the present invention is to provide a kind of metal-rubber composite members nondestructively peeling unit.
For achieving the above object, a kind of metal-rubber composite members nondestructively peeling unit is provided in the embodiment of the present invention, comprising:
Metal-rubber composite members is carried out to the degumming device of heating and cooling;
The soot processing device being connected with degumming device;
The human-machine interface control device that temperature in degumming device is controlled.
In the technical program, degumming device utilizes superaudio inductive heating principle, the steel part of metal rubber piece under the effect in magnetic field because magnetic hystersis loss causes self-heating, thereby the adhesive layer that has destroyed rubber and metal reaches metalwork and rubber is peeled off, simple to operate, operating efficiency is high, human-machine interface control device has been used for the startup of whole system unit, stop, parameter monitoring and in real time control, realize the heating-up temperature in degumming device has been controlled automatically, ensure can not exert an influence to steel part physicochemical property and pattern size, intelligent, the operation of simplifying, save manpower, human-machine interface control device can be simply temperature indicator of the prior art, soot processing device carries out purified treatment for flue dust that process is produced in addition, is discharged in air after reaching standard.
Further, degumming device comprises the chamber of coming unstuck, indoor fixing automatic feeding mechanism, transporting equipment and superaudio induction heating equipment come unstuck, automatic feeding mechanism is for being pushed into metal-rubber composite members in the high frequency coil of superaudio induction heating equipment, transporting equipment for the metal-rubber composite members after heating is transported to come unstuck outdoor.
In the technical program, degumming device utilizes superaudio inductive heating principle, make metal-rubber composite members reach fast peeling off of metal and rubber parts, organic efficiency is high, pollute little, degumming device utilizes the automatic feeding mechanism of mechanization and transporting equipment to realize rubber combined of upper and lower transferring metal in addition, has improved production efficiency, has reduced labour intensity.Operation principle of the present invention is: automatic feeding mechanism is placed on metal-rubber composite members on feeding mechanism equipment, mechanical arm is pushed into metal-rubber composite members in induction furnace automatically, composite members Automatic-heating, superaudio induction heating equipment is to utilize high-frequency induction heating principle, the steel part of metal rubber piece in the effect in magnetic field because magnetic hystersis loss causes self-heating, through heating-up temperature, data acquisition is controlled heating-up temperature, regulate heating system power, workpiece after having heated enters in dumper automatically, after cooling, metal-rubber composite members will be transported to come unstuck outdoor.It is fast that this structure reclaims speed, pollutes little advantage, can realize the quick recovery of metal in rubber-metal composite members, and after reclaiming, metallicity can not be affected, and can again put into production, and has greatly saved cost, shortens life cycle of the product.
Further, the indoor temperature sensor that is also fixed with that comes unstuck, the temperature-sensing probe of temperature sensor is aimed at the metal part of metal-rubber composite members.Temperature sensor is mainly used in the temperature in superaudio induction heating equipment to transfer to human-machine interface control device, human-machine interface control device carries out temperature control to superaudio induction heating equipment, operator can observe heating-up temperature very intuitively by human-machine interface control device, be convenient to regulate, simple to operate.
Further, transporting equipment comprises track and material conveying trolley, and material conveying trolley slides in orbit.In the technical program, the table top of material conveying trolley is the workbench of rubber combined of transport metal, and material conveying trolley is mainly used in the effect that the separation member after heating is transported in this system, easy to use, practical, has saved manpower.
Further, automatic feeding mechanism comprises mechanical arm, and mechanical arm is for being placed on transporting equipment by metal-rubber composite members.In the technical program, mechanical arm is realized automation mechanized operation by pneumatic element, impels mechanical arm automatically metal-rubber composite members to be placed on workbench under the power that starts cylinder, save manpower, improved operating efficiency, easy to use, simple to operate, practical.
Further, the control system that human-machine interface control device comprises touch display screen, is connected with touch display screen, control system is connected with temperature sensor communication.Control system detects the temperature of superaudio induction heating equipment by temperature sensor, the control system the present invention relates to is PLC control system.The control system of human-machine interface control device receives temperature signal by temperature sensor, and the temperature and time of demonstration heating on touch display screen, complete simultaneously whole system unit startup, stop, parameter monitoring and controlling in real time, ensured system security of operation, reliable.
Further, soot processing device comprises smoke discharging pipe, smoke discharging pipe is arranged on the top of the chamber of coming unstuck, on smoke discharging pipe, connect successively fume purifier, UV photodissociation gas purifying equipment and active carbon gas purifier by entering mouth to exhaust opening, the mouth place of entering of smoke discharging pipe connects flue dust gas collecting device, the end of smoke discharging pipe connects washing filtering equipment, and the top of washing filtering equipment connects chimney.
In the technical program, soot processing device is done to further restriction, the waste gas that soot processing device is mainly used in producing in metal rubber piece separation process is processed, gas after treatment can reach gas safety discharge standard in air, and the collection efficiency of flue dust gas collecting device can reach 99% in this system; Fume purifier can be realized organic waste-gas purification efficiency higher than more than 90%; Can reach more than 99% for the deodorization efficiency of UV photodissociation gas purifying equipment, deodorising effect substantially exceeds the emission standard for odor pollutants (GB14554-93) that country promulgates for 1993; After activated-charcoal purifier can be realized waste gas purification in addition, discharge meets GB16297-1996 " discharge standard of air pollutants "; In this system, washing filtering equipment absorbs waste gas in addition, and the efficiency of removing waste gas reaches more than 90%.
Further, flue dust gas collecting device comprises flue dust collecting cover and is fixed on the filter in flue dust collecting cover.This device is mainly used in collecting the flue dust producing in the heating process of coming unstuck, and filter is mainly used in oarse-grained flue dust to filter, and the collection efficiency of flue dust gas collecting device can reach 99%, easy to use, simple to operate, practical.
Preferably, this is peeled off unit and also comprises security monitoring device, and security monitoring device comprises camera and display screen, and camera is arranged in degumming device and soot processing device, and camera is connected with display screen communication.In the technical program, by means of the whole unit of camera real time monitoring, understanding and management of security monitoring device in the process of coming unstuck, each important production link and potential safety hazard, simple to operate, practical.In addition the signal monitoring is presented on display screen, the motion picture that display screen simultaneous display metal-rubber complex is peeled off, uses simply, easy to operate, and very clear.
Beneficial effect of the present invention is: the present invention adopts the superaudio induction heating equipment in degumming device to carry out nondestructively peeling processing to metal-rubber composite members, the flue dust simultaneously process being produced is discharged after the special installation processing in soot processing device reaches safe gas discharge standard, simple to operate, easy to use, stop available technology adopting burning mode and peeled off the environmental pollution that steel part brings, ensure accessory source quality, this isolation technics can not exert an influence to steel part physicochemical property and pattern size, the all properties index of maintenance steel part all meets correlation technique conditional request, adopt the processing of the compound steel part eddy-current heating of metal-rubber nondestructively peeling and maintenance to meet national industrial policies, belong to green circulatory project, both economized on resources, reduce cost, improve economic benefit.The present invention applies state-of-the-art automatic control system in addition, the data acquisition to each sensor and the control to each equipment, ensured can heated parts parameter accurate adjustability, heating operation is simple, operating efficiency is high, steady quality.
Brief description of the drawings
Fig. 1 is the structural representation of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention;
Fig. 2 is the front view of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention;
Fig. 3 is the top view of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention;
Fig. 4 is the front view of the chamber of coming unstuck of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention;
Fig. 5 is the front view of the human-machine interface control device of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention;
Fig. 6 is the operational flowchart one of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention;
Fig. 7 is the operational flowchart two of the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention.
In figure,
1, degumming device; 2, soot processing device; 3, human-machine interface control device; 4, the chamber of coming unstuck; 5, superaudio induction heating equipment; 6, track; 7, material conveying trolley; 8, mechanical arm; 9, touch display screen; 10, security monitoring device; 11, smoke discharging pipe; 12, fume purifier; 13, UV photodissociation gas purifying equipment; 14, active carbon gas purifier; 15, flue dust gas collecting device; 16, washing filtering equipment; 17, chimney.
Detailed description of the invention
Also by reference to the accompanying drawings the present invention is described in further detail below by specific embodiment.
Embodiment 1, as Figure 1-5, a kind of metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention, comprising:
Metal-rubber composite members is carried out to the degumming device 1 of heating and cooling;
The soot processing device 2 being connected with degumming device;
The human-machine interface control device 3 that temperature in degumming device is controlled.
The mode that this metal-rubber composite members nondestructively peeling unit has been stopped in prior art, metal-rubber composite members to be burned is peeled off the environmental pollution that steel part brings, ensure accessory source quality, for traffic transport industry, the unit of peeling off provided by the invention has met the requirement that safety of railway traffic travels, and has reduced the cost of overhaul of lorry.Use the nondestructively peeling technology of superaudio induction heating equipment can not exert an influence to steel part physicochemical property and pattern size, all properties index of maintenance steel part all meets correlation technique conditional request.Metal-rubber composite members adopts superaudio eddy-current heating to carry out nondestructively peeling processing and maintenance, meets national industrial policies, belongs to green circulatory project, both economizes on resources, and reduces again cost, also has comparatively considerable economic benefit.The present invention applies state-of-the-art human-machine interface control device in addition, data acquisition to each sensor and the control to each equipment, ensured can heated parts parameter accurate adjustability, heating operation is simple, operating efficiency is high, steady quality, the configuration interface display duty of coming unstuck, man-machine interaction is simple and clear.
Further, degumming device comprises the chamber 4 of coming unstuck, indoor fixing automatic feeding mechanism, transporting equipment and superaudio induction heating equipment 5 come unstuck, automatic feeding mechanism is for being pushed into metal-rubber composite members in the high frequency coil of superaudio induction heating equipment, transporting equipment for the metal-rubber composite members after heating is transported to come unstuck outdoor.Further, the indoor temperature sensor that is also fixed with that comes unstuck, the temperature-sensing probe of temperature sensor is aimed at the metal part of metal-rubber composite members.Further, transporting equipment comprises track 6 and material conveying trolley 7, and material conveying trolley slides in orbit, and the table top of material conveying trolley is the workbench of rubber combined of transport metal.Further, automatic feeding mechanism comprises mechanical arm 8, and mechanical arm is for being placed on transporting equipment by metal-rubber composite members.
Further, the control system that human-machine interface control device comprises touch display screen 9, is connected with touch display screen, control system is connected with temperature sensor communication.Control system detects the temperature of superaudio induction heating equipment by temperature sensor and controls the On/Off of superaudio induction heating equipment.
The operation principle of this nondestructively peeling unit is: automatic feeding mechanism is placed on metal-rubber composite members on feeding mechanism equipment, mechanical arm is pushed into metal-rubber composite members in induction furnace automatically, composite members Automatic-heating, superaudio induction heating equipment is to utilize high-frequency induction heating principle, the steel part of metal rubber piece in the effect in magnetic field because magnetic hystersis loss causes self-heating, through heating-up temperature, data acquisition is controlled heating-up temperature, regulate heating system power, workpiece after having heated enters in dumper automatically, after cooling, metal-rubber composite members will be transported to come unstuck outdoor.In the whole course of work, human-machine interface control device receives startup that the monitor data of site environment completes whole system, stops, parameter monitoring and controlling in real time, the flue dust producing in to composite members process is processed through soot processing device simultaneously, gas after treatment is discharged in air after reaching the standard of discharging environmental protection air again, peel off unit simple in structure, easy to operate, improve operating efficiency, not only having realized the large quantity of exhaust gas that produces in separation to metal-rubber composite members and separation process can be to environment, practical.
Embodiment 2, as Figure 1-5, the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention, comprising:
Metal-rubber composite members is carried out to the degumming device of heating and cooling;
The soot processing device being connected with degumming device;
The human-machine interface control device that temperature in degumming device is controlled.
Further, soot processing device comprises smoke discharging pipe 11, smoke discharging pipe is arranged on the top of the chamber of coming unstuck, on smoke discharging pipe, connect successively fume purifier 12, UV photodissociation gas purifying equipment 13 and active carbon gas purifier 14 by entering mouth to exhaust opening, the mouth place of entering of smoke discharging pipe connects flue dust gas collecting device 15, the end of smoke discharging pipe connects washing filtering equipment 16, and the top of washing filtering equipment connects chimney 17.Further, flue dust gas collecting device comprises flue dust collecting cover and is fixed on the filter in flue dust collecting cover.
In the technical program, fume purifier, UV photodissociation gas purifying equipment, active carbon gas purifier and washing filtering equipment are filtrating smoke dust industry universal equipment, on market, all can buy, in the industry, use the combination of the said equipment, reach different effects, met gas safety discharge standard.
Fume purifier is usual means in the industry, and be common apparatus on market, can realize organic waste-gas purification efficiency higher than more than 90%, high energy plasma is made up of electronics, ion, free radical and neutral particle stream, duty is the electrical fluid of meteor shower shape, belongs to the 4th kind of physical form outside solid-state, liquid, gaseous state.When energetic plasma decomposes the pollution mediums such as industrial waste gas, foul waste gas, the energetic ion in plasma plays conclusive effect.The high energy plasma of meteor shower shape and medium generation inelastic collision, convert the energy into the interior energy of ground state medium, excites, a series of processes such as dissociation, ionization make pollution medium in the state of activation.Pollution medium, under the effect of plasma, produces living radical, and the pollution molecule after activation is departed from after the directed chain chemical reaction of plasma.When ion average energy exceed in pollution medium chemical chain in conjunction with can time, molecule segment splits, pollution medium decomposes, and is collected under the effect of plasma generator absorption.
UV photodissociation gas purifying equipment is mainly used in flue dust deodorizing, when concrete use, flue dust enters UV photodissociation gas purifying equipment, utilize special high energy high ozone UV ultraviolet beam to irradiate foul gas, change foul gas inorganic polymer malodorous compound strand, under high energy ultraviolet beam irradiates, degraded is transformed into low molecular compound.Utilize high energy high ozone UV ultraviolet beam to decompose airborne oxygen molecule and produce free oxygen, i.e. active oxygen, thus need be combined with oxygen molecule because positron-electron that free oxygen is taken is uneven, and then produce ozone.Well-known Pre-Ozonation on Organic Matter has extremely strong oxidation, and foul gas and other excitant peculiar smell are had to the removing effect of getting instant result.Foul gas utilizes exhaust equipment to be input to after this cleaning equipment, cleaning equipment uses high energy UV ultraviolet beam and ozone to work in coordination with and decompose oxidation reaction foul gas, make its Degradation and Transformation of foul gas material become low molecular compound, water and carbon dioxide, then be discharged to active carbon gas purifier by exhaust duct.
Active carbon gas purifier utilizes the special suction-operated of active carbon to process flue dust, and its core component is active carbon, and activated carbon adsorption unit has unique project organization, have windage little, change convenient.
Washing filtering equipment absorbs waste gas, and removal efficiency is high.Bottom, absorption tower has gas feed, and dividing plate below is provided with spray equipment, namely sprays reverberation bowl, on tower body and below being positioned at spray equipment, is provided with mouth of pipe absorption liquid conveyance conduit with pressure upwards.Not only simple in structure, easy to use, result of use is fine, can make absorption liquid reach desirable atomizing effect, increase gas, liquid contact area, and absorption liquid consumption is less, solve after long-term use of spray equipment in existing absorption tower, absorption liquid easily stops up a difficult problem for spray head.
In this system, the collection efficiency of flue dust gas collecting device can reach 99%; Fume purifier can be realized organic waste-gas purification efficiency higher than more than 90%; Can reach more than 99% for the deodorization efficiency of UV photodissociation gas purifying equipment, deodorising effect substantially exceeds the emission standard for odor pollutants (GB14554-93) that country promulgates for 1993; After activated-charcoal purifier can be realized waste gas purification in addition, discharge meets GB16297-1996 " discharge standard of air pollutants "; In this system, washing filtering equipment absorbs waste gas in addition, and removal efficiency reaches more than 90%.
Embodiment 3, as Figure 1-5, the metal-rubber composite members nondestructively peeling unit described in the embodiment of the present invention, comprising:
Metal-rubber composite members is carried out to the degumming device of heating and cooling;
The soot processing device being connected with degumming device;
The human-machine interface control device that temperature in degumming device is controlled.
Further, this is peeled off unit and also comprises security monitoring device 10, and security monitoring device comprises camera and display screen, and camera is arranged in degumming device and soot processing device, and camera is connected with display screen communication.
The monitor state information spinner of security monitoring device will be divided into: the data acquisition of metal rubber piece heating-up temperature; Mechanical arm is transported to metal-rubber composite members the data acquisition on the workbench of transporting equipment; The collection of heating system power; The monitoring data collection of site environment.
Metal-rubber composite members nondestructively peeling unit provided by the invention can be achieved as follows some effect:
(1) control system in human-machine interface control device realizes heating-up temperature is controlled automatically, has ensured can not exert an influence to steel part physicochemical property and pattern size.
(2) utilize automatic feeding mechanism and transporting equipment to realize the automation of loading and unloading induction system, improved production efficiency, reduced labour intensity.
(3) human-machine interface control device, complete whole system unit startup, stop, parameter monitoring and in real time control, the development of this system can be filled up the blank in this field.
(4) security monitoring device monitors, understands and manage whole unit in the process of coming unstuck each important production link and potential safety hazard.
As shown in Fig. 6-7, according to metal-rubber composite members nondestructively peeling unit provided by the invention, in the time of concrete use, for metal-rubber composite members nondestructive stripping method comprise following some:
1, before start, check
(101) knob of each operating equipment, button, switch are all in normal position;
(102) check that whether dumper is at blanking station;
(103) whether normally (0.5~0.6MPa) of check system wind regime pressure;
(104) main system power transmission, each main frame voltmeter all shows normally (550~600V);
(105) whether normally (>=0.05 MPa) of cooling water system pressure.
2, start
(201) press the button of device start (efficient flue dust gas purifier in);
(202) VU light decomposition gas cleaning equipment work, has green light to show;
(203) man-machine interface shows normally, and amber light is power supply instruction, green light system works, and red light is and plc communication instruction that each monitoring and display system is normally worked;
(204) gas purifying equipment work, green light, system itself is sent the work operation sound of continuous and stable; If reset red light has and flashes once in a while, belong to electric field electric discharge, be considered as normal phenomenon, the clarifier work that still can automatically reset; If it is fast or bright for a long time that reset red light flashes frequency, can press reset key;
(205) each air-introduced machine is working properly, and washing filtering equipment is working properly;
(206) press before superaudio induction heating equipment and control power switch, connect and control power supply, power lights is bright.
3, the work of coming unstuck
(301) metal-rubber complex (elastic side bearing body and axial rubber pad are two) is placed in mechanical arm;
(302) press the start button of man-machine interface below, mechanical arm advances metal-rubber complex in superaudio induction heating equipment, workpiece starts heating (work before superaudio induction heating equipment " indicator lamp " is bright) automatically, the workpiece last time having heated enters in dumper automatically, and workpiece and rubber after cooling shift out in the lump.Man-machine interface simultaneous display metal-rubber complex motion picture shows workpiece heating-up temperature and time simultaneously.In the time that workpiece surface temperature reaches setting value, heating stops, (before superaudio induction heating equipment, work " indicator lamp " goes out).
Above step repeat to carry out secondary cooling, heat and peel off.
4, power cut-off
(401) press before superaudio induction heating equipment and control power switch, connect and control power supply, power lights goes out;
(402) after wait work completes, stop the button of (in efficient flue dust gas purifier) by equipment, above equipment quits work;
(403) main system power-off, completes the work of coming unstuck.
Be below experimental section, use metal-rubber composite members nondestructively peeling unit provided by the invention to peel off railway freight-car metal rubber piece
(1) in the present invention's experiment, metal-rubber composite members used is railway freight-car metal rubber piece.
(2) 6000 metal-rubber composite members are used metal-rubber composite members nondestructively peeling unit provided by the invention carry out nondestructively peeling.
(3) in peeling off, discharge dust treatment.
By above-mentioned experiment, experiment obtains following data:
(1) by the steel part of unit nondestructively peeling, production qualification rate: > 95%;
(2) temperature control can be set required optimal parameter, and heating and temperature control is below 350 DEG C.
(3) man-machine interface simultaneous display metal-rubber complex motion picture shows workpiece heating-up temperature and time simultaneously.Heating operation is simple, operating efficiency high (1 workpiece of heating in average every 4 minutes), steady quality.
(4) collection efficiency of smoke collecting device can reach 99%; Smoke and dust purifier can be realized organic waste-gas purification efficiency higher than more than 90%; Can reach more than 99% for the deodorization efficiency of UV photodissociation gas cleaning plant, deodorising effect substantially exceeds the emission standard for odor pollutants (GB14554-93) that country promulgates for 1993; Active carbon purifying device in addition: after waste gas purification, discharge meets GB16297-1996 " discharge standard of air pollutants "; In this system, washing filtering equipment absorbs waste gas in addition, and removal efficiency reaches more than 90%.
Through metal-rubber composite members nondestructively peeling unit provided by the invention, metal-rubber composite members is separated, old metal-rubber composite members under changing adopts superaudio induction heating equipment nondestructively peeling to process and maintenance, the steel part overhauling after qualified vulcanizes operation by related accessory, be processed into maintenance qualified rubber combined of use, metal rubber piece cycling and reutilization is achieved, and the life-span that re-uses of composite members can reach 6 years.The flue dust simultaneously process being produced reaches discharge environmental protection api request through various corresponding special installation processing.If use metal-rubber composite members nondestructively peeling unit provided by the invention to separate metal-rubber composite members, by producing 100000 per year, 95% qualification rate is calculated, and can recycle 95000 metalworks, remarkable in economical benefits.
The mode that the present invention has stopped in prior art, metal-rubber composite members to be burned is peeled off the environmental pollution that steel part brings, ensure accessory source quality, for traffic transport industry, the unit of peeling off provided by the invention has met the requirement that safety of railway traffic travels, reduce the cost of overhaul of lorry, there is very high economic worth, practical.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.

Claims (9)

1. a metal-rubber composite members nondestructively peeling unit, is characterized in that, comprising:
Metal-rubber composite members is carried out to the degumming device (1) of heating and cooling;
The soot processing device (2) being connected with degumming device;
The human-machine interface control device (3) that temperature in degumming device is controlled.
2. metal-rubber composite members nondestructively peeling unit according to claim 1, it is characterized in that, degumming device comprises the chamber of coming unstuck (4), indoor fixing automatic feeding mechanism, transporting equipment and superaudio induction heating equipment (5) come unstuck, automatic feeding mechanism is for being pushed into metal-rubber composite members in the high frequency coil of superaudio induction heating equipment, transporting equipment for the metal-rubber composite members after heating is transported to come unstuck outdoor.
3. metal-rubber composite members nondestructively peeling unit according to claim 2, is characterized in that, the indoor temperature sensor that is also fixed with that comes unstuck, and the temperature-sensing probe of temperature sensor is aimed at the metal part of metal-rubber composite members.
4. metal-rubber composite members nondestructively peeling unit according to claim 2, is characterized in that, transporting equipment comprises track (6) and material conveying trolley (7), and material conveying trolley slides in orbit.
5. metal-rubber composite members nondestructively peeling unit according to claim 2, is characterized in that, automatic feeding mechanism comprises mechanical arm (8), and mechanical arm is for being placed on transporting equipment by metal-rubber composite members.
6. metal-rubber composite members nondestructively peeling unit according to claim 3, is characterized in that, the control system that human-machine interface control device comprises touch display screen (9), is connected with touch display screen, and control system is connected with temperature sensor communication.
7. metal-rubber composite members nondestructively peeling unit according to claim 1, it is characterized in that, soot processing device comprises smoke discharging pipe (11), smoke discharging pipe is arranged on the top of the chamber of coming unstuck, on smoke discharging pipe, connect successively fume purifier (12), UV photodissociation gas purifying equipment (13) and active carbon gas purifier (14) by entering mouth to exhaust opening, the mouth place of entering of smoke discharging pipe connects flue dust gas collecting device (15), the end of smoke discharging pipe connects washing filtering equipment (16), and the top of washing filtering equipment connects chimney (17).
8. metal-rubber composite members nondestructively peeling unit according to claim 7, is characterized in that, flue dust gas collecting device comprises flue dust collecting cover and is fixed on the filter in flue dust collecting cover.
9. metal-rubber composite members nondestructively peeling unit according to claim 1, it is characterized in that, this is peeled off unit and also comprises security monitoring device (10), security monitoring device comprises camera and display screen, camera is arranged in degumming device and soot processing device, and camera is connected with display screen communication.
CN201410103613.8A 2014-03-20 2014-03-20 Metal-rubber composite members nondestructively peeling unit Active CN103861862B (en)

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CN109622567A (en) * 2018-12-25 2019-04-16 山东安途制动材料有限公司 A kind of method that the steel back of disc brake pad waste product is separated with friction material
CN110632808A (en) * 2018-06-25 2019-12-31 蓝思科技(长沙)有限公司 Method for disassembling and degumming sapphire wafer and metal part
CN111037767A (en) * 2020-01-13 2020-04-21 天津市环欧半导体材料技术有限公司 Silicon wafer material seat and material plate separating device and separating method thereof

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GB2337764A (en) * 1999-07-03 1999-12-01 Raymond Baggott Tyre de-metallising
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CN110632808A (en) * 2018-06-25 2019-12-31 蓝思科技(长沙)有限公司 Method for disassembling and degumming sapphire wafer and metal part
CN109622567A (en) * 2018-12-25 2019-04-16 山东安途制动材料有限公司 A kind of method that the steel back of disc brake pad waste product is separated with friction material
CN111037767A (en) * 2020-01-13 2020-04-21 天津市环欧半导体材料技术有限公司 Silicon wafer material seat and material plate separating device and separating method thereof

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