CN103861527B - A kind of Double-circular-mould biomass particle molding machine - Google Patents
A kind of Double-circular-mould biomass particle molding machine Download PDFInfo
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- CN103861527B CN103861527B CN201310711007.XA CN201310711007A CN103861527B CN 103861527 B CN103861527 B CN 103861527B CN 201310711007 A CN201310711007 A CN 201310711007A CN 103861527 B CN103861527 B CN 103861527B
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- layer ring
- ring mould
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Abstract
The present invention relates to a kind of granule-forming machine, particularly relate to a kind of Double-circular-mould biomass particle molding machine, comprise granule-forming machine body, dynamical system and feed arrangement; The pressure roller driving mechanism that granule-forming machine body comprises ring module, pressure roller group and is connected with dynamical system; Ring module is made up of inner layer ring mould and outer layer ring mould, and inner layer ring mould and outer layer ring mould are equipped with granulation hole; Pressure roller group to be arranged between inside and outside layer ring mould and to coordinate with inside and outside layer ring mould; Pressure roller driving mechanism is between pressure roller group and inner layer ring mould.Pressure roller is arranged between inside and outside double-layer ring die by the present invention, pressure roller is when rotating, can guarantee that pressure roller carries out extruded with inside and outside double-layer ring die simultaneously, under the identical output condition of this method of granulating, reduce the ton fuel energy consumption of 50-60% than traditional process, and this invention structure is simple, cost is low, good stability, production efficiency is high.
Description
Technical field
The present invention relates to a kind of granule-forming machine, particularly relate to a kind of Double-circular-mould biomass particle molding machine.
Background technology
Agricultural crop straw is a valuable resource, and China is a large agricultural country, and stalk resource enriches, and the annual production of Crop in China stalk is about 700,000,000 tons, first of the row world.Because these agricultural crop straws are not fully used, a large amount of burnings has become a great social concern, not only wastes resource, and serious environment pollution, and the curing molding of stalk is the good method addressed this problem; Granule-forming machine adopts ring-type shaping nib, has the advantages such as stability is high, energy consumption is lower, is existing one of shaping main flow equipment of widely used straw solidification; The patent No. is: 201210455418.2, the patent No. is: ZL200720158058.4, the patent No. are: ZL200710114897.0 and the patent No. are: the patent of invention of ZL200810022426.1 proposes new ring mould granule-forming machine structure, also the problems existed in pelletization are solved, but it is lower that ring mould granule-forming machine disclosed in foregoing invention patent all has output, the shortcoming that production efficiency is not high, and be not suitable for business application.
Summary of the invention
The object of the invention is the defect overcoming prior art existence, provide a kind of novel bicyclic mould biological substance granule-forming machine, this invention is simple, and cost is low, good stability, the more important thing is that productivity ratio is high, energy consumption is low, operating efficiency is high.
The technical scheme realizing the object of the invention is: a kind of Double-circular-mould biomass particle molding machine, comprises granule-forming machine body, dynamical system and feed arrangement; The pressure roller driving mechanism that described granule-forming machine body comprises ring module, pressure roller group and is connected with dynamical system; Described ring module is made up of inner layer ring mould and outer layer ring mould, and described inner layer ring mould and outer layer ring mould are equipped with granulation hole; Described pressure roller group to be arranged between inside and outside layer ring mould and to coordinate with inside and outside layer ring mould; Described pressure roller driving mechanism is between pressure roller group and inner layer ring mould.
Technique scheme, described pressure roller group is made up of 1 ~ 4 pressure roller.
Technique scheme, described pressure roller group is made up of two pressure rollers, and described two pressure rollers are symmetrical arranged.
Technique scheme, described pressure roller group is made up of three pressure rollers, and described three pressure rollers are that 120 ° of trident forms are arranged.
Technique scheme, described pressure roller group is made up of four pressure rollers, described four pressure rollers up and down, be symmetrical set.
Technique scheme, described inner layer ring mould and outer layer ring mould concentric co-axial are arranged, highly equal; Inner layer ring mode diameter is 1/3 ~ 1/2 of outer layer ring mode diameter, and inner layer ring mould percent opening is 1/2 of outer layer ring mould percent opening, and inner layer ring mould outer surface and outer layer ring mould inner surface are provided with lower edges.
Technique scheme, described pressure roller is installed between inner layer ring mould lower edges and outer layer ring mould lower edges, and equal with inside and outside layer ring mould lower edges height, described pressure roller and leave gap between inner layer ring mould outer surface and outer layer ring mould inner surface.
Technique scheme, described feed arrangement is arranged on above inside and outside layer ring mould, raw material is fallen between inside and outside layer ring mould by the feed hopper in feed arrangement, carries out pelletizing forming, and particle is outwards extruded from outer layer ring mould outer surface granulation hole and inner layer ring mould inner surface granulation hole.
Technique scheme, described pressure roller driving mechanism comprises the eccentric shaft being positioned at pressure roller center, the main shaft being positioned at inner layer ring mould center and connects the connecting plate of eccentric shaft and main shaft; Described pressure roller is arranged between inside and outside two-layer ring mould, and corresponding with inner layer ring mould outer surface and outer layer ring mould inner surface, and described pressure roller can around eccentric shaft rotation; Described connecting plate center drilling is also connected with main shaft, and main shaft lower end is connected with dynamical system.
Technique scheme, described dynamical system comprises motor and transmission mechanism, and described transmission mechanism is gear drive or tape handler; Described main shaft lower end is connected with motor by transmission mechanism.
Adopt after technique scheme, the present invention has following positive effect: the present invention adopts the mode from charging above ectonexine ring mould, and then pressure roller is extruded raw material and formed particle from ring die pelletizing hole; Traditional granule-forming machine, pressure roller only carries out extruded with one deck ring mould, cause the waste of power consumption, and output is lower; Pressure roller is arranged between inside and outside double-layer ring die by the present invention, pressure roller is when rotating, can guarantee that pressure roller carries out extruded with inside and outside double-layer ring die simultaneously, this method of granulating energy consumption on original basis does not increase how many, but output will increase and is twice, under identical output condition, reduce the ton fuel energy consumption of 50-60% than traditional process; For different raw materials, Double-circular-mould biomass particle molding machine ton fuel energy consumption of the present invention is 25-35kw.h/t, and traditional handicraft granule-forming machine ton fuel energy consumption is 50-65kw.h/t, visible, Double-circular-mould biomass particle molding machine production efficiency of the present invention significantly improves; Leave gap between mould roller, wear and tear in machines is also reduced greatly, totle drilling cost reduces a lot.
Accompanying drawing explanation
In order to make content of the present invention more easily be clearly understood, below according to specific embodiment also by reference to the accompanying drawings, the present invention is further detailed explanation, wherein
Fig. 1 is schematic perspective view of the present invention;
Fig. 2 is granulation schematic diagram of the present invention;
Fig. 3 is single pressure roller granulation schematic diagram;
Fig. 4 is two pressure roller granulation schematic diagrams;
Fig. 5 is four pressure roller granulation schematic diagrams;
Fig. 6 is fold-line-shaped taper granulation hole schematic diagram;
Fig. 7 is convex granulation hole schematic diagram;
Fig. 8 is spill granulation hole schematic diagram;
Fig. 9 is fold-line-shaped taper granulation schematic diagram;
Figure 10 squarely takes turns tooth pressing roll schematic diagram;
Figure 11 is profile gear-tooth pressure roller schematic diagram;
Figure 12 is semicircle wheel tooth pressing roll schematic diagram;
Figure 13 trapezoidally takes turns tooth pressing roll schematic diagram;
In figure 1, ring module; 11, inner layer ring mould; 11-1, inner layer ring mould outer surface; 11-2, inner layer ring mould inner surface; 11-3, inner layer ring mould lower edges; 12, outer layer ring mould; 12-1, outer layer ring mould inner surface; 12-2, outer layer ring mould outer surface; 12-3, outer layer ring mould lower edges; 2, pressure roller group; 21, pressure roller; 3, pressure roller driving mechanism; 31, eccentric shaft; 32, main shaft; 33, connecting plate; 4, granulation hole.
Detailed description of the invention
(embodiment 1)
The present invention includes the dynamical system and feed arrangement that do not outpour in accompanying drawing, and the granule-forming machine body shown in Fig. 1, the pressure roller driving mechanism 3 that granule-forming machine body comprises ring module 1, pressure roller group 2 and is connected with dynamical system; Ring module 1 is made up of inner layer ring mould 11 and outer layer ring mould 12, and inner layer ring mould 11 and outer layer ring mould 12 are equipped with granulation hole 4; Pressure roller group 2 to be arranged between inside and outside layer ring mould and to coordinate with inside and outside layer ring mould; Pressure roller driving mechanism is between pressure roller group 2 and inner layer ring mould 11.
According to the granulator type of different model, pressure roller group 2 of the present invention can be made up of 1 ~ 4 pressure roller 21, be generally on the basis considering space between inside and outside double-layer ring die in conjunction with actual demand, select the number of pressure roller; Wherein widely used is two pressure rollers 21 and three each and every one pressure rollers 21.When pressure roller group 2 is made up of two pressure rollers 21, two pressure rollers 21 are symmetrical arranged, and see Fig. 4; When pressure roller group 2 is made up of three pressure rollers 21, three pressure rollers 21 are arranged in 120 ° of trident forms, see Fig. 1 and Fig. 2; When pressure roller group 2 is made up of four pressure rollers 21, four pressure rollers about 21, to be symmetrical set, to see Fig. 5.Pressure roller group 2 is so arranged, and can not only make to have enough spaces between inside and outside double-layer ring die, but also can guarantee the stability of whole pressure roller group 2.
Inner layer ring mould 11 and outer layer ring mould 12 concentric co-axial are arranged, highly equal; Inner layer ring mould 11 diameter is 1/3 ~ 1/2 of outer layer ring mould 12 diameter, and inner layer ring mould 11 percent opening is 1/2 of outer layer ring mould 12 percent opening, and inner layer ring mould outer surface 11-1 and outer layer ring mould inner surface 12-1 is provided with lower edges.Pressure roller 21 is installed between inner layer ring mould lower edges 11-3 and outer layer ring mould lower edges 12-3, can make pressure roller 21 while rotation, can guarantee that pressure roller 21 carries out extruded with inner layer ring mould 11 and outer layer ring mould 12 simultaneously; And equal with inside and outside layer ring mould lower edges height, pressure roller 21 and leave gap between inner layer ring mould outer surface 11-1 and outer layer ring mould inner surface 12-1, reduces the wearing and tearing of ring mould and pressure roller 21 in forming process.
Pressure roller driving mechanism 3 comprises the eccentric shaft 31 being positioned at pressure roller 21 center, the main shaft 32 being positioned at inner layer ring mould 11 center and connects the connecting plate 33 of eccentric shaft 31 and main shaft 32; Pressure roller 21 is arranged between inside and outside two-layer ring mould, and corresponding with inner layer ring mould outer surface 11-1 and outer layer ring mould inner surface 12-1, and pressure roller 21 can around eccentric shaft 31 rotation; Connecting plate 33 center drilling is also connected with main shaft 32, and main shaft 32 lower end is connected with dynamical system.Dynamical system comprises motor and transmission mechanism, and transmission mechanism is gear drive of the prior art or tape handler; Main shaft 32 lower end is connected with motor by transmission mechanism.On the connecting plate 33 that eccentric shaft 31 of the present invention is arranged, pressure roller 21 is arranged on eccentric shaft 31, thus pressure roller 21 can rotate along with main shaft 32, carries out extruded.
Pressure roller 21 is arranged on eccentric shaft 31, long when the production time, and pressure roller 21 and ring mould wears and tears, thus when making that between pressure roller 21 and ring mould, gap increases, eccentric shaft 31 can be used to carry out adjusting play, guarantee operating efficiency the best.Main shaft 32 is with dynamic pressure roller 21 to rotate, pressure roller 21 around main shaft 32 revolve round the sun while also around eccentric shaft 31 rotation; Feed arrangement is arranged on above inside and outside layer ring mould, and feed arrangement can adopt the feeding mechanism of prior art, as conveyer belt structure or feeding serew mechanism.Raw material falls between inside and outside layer ring mould by the feed hopper in feed arrangement, then makes it to be evenly distributed between whole inner layer ring mould 11 and outer layer ring mould 12 by agitator; Raw material is in loose condition (of surface) at first substantially, along with main shaft 32 is with dynamic pressure roller 21 continuously to roll raw material layer, raw material is clamp-oned from outer layer ring mould inner surface 12-1 granulation hole 4 and inner layer ring mould outer surface 11-1 granulation hole 4, after compacting, more outwards extrude from outer layer ring mould outer surface 12-2 granulation hole 4 and inner layer ring mould inner surface 11-2 granulation hole 4.
Conveniently discharging and adjustment discharging granular size can be provided with cutting knife at outer layer ring mould outer surface 12-2 and inner layer ring mould inner surface 11-2 place, cutting knife is prior art, current existing cutting knife used can be adopted, as long as the particle of required size namely can be cut into, biological particles material is cut into the biological particles of required size at discharging opening by cutting knife, and then carries out discharging from discharge bucket.
Fig. 6 is fold-line-shaped taper granulation hole schematic diagram; Fig. 7 is convex granulation hole schematic diagram; Fig. 8 is spill granulation hole schematic diagram; Fig. 9 is fold-line-shaped taper granulation schematic diagram, and Figure 10 squarely takes turns tooth pressing roll schematic diagram; Figure 11 is profile gear-tooth pressure roller schematic diagram; Figure 12 is semicircle wheel tooth pressing roll schematic diagram; Figure 13 trapezoidally takes turns tooth pressing roll schematic diagram; In the middle of production application, according to the needs of different type of feed and actual production, different pressure roller types and granulation hole shape can be selected.
Above specific embodiment; object of the present invention, technical scheme and beneficial effect are further described; be understood that; these are only specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any amendment made, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. a Double-circular-mould biomass particle molding machine, comprises granule-forming machine body, dynamical system and feed arrangement; It is characterized in that: the pressure roller driving mechanism (3) that described granule-forming machine body comprises ring module (1), pressure roller group (2) and is connected with dynamical system; Described ring module (1) is made up of inner layer ring mould (11) and outer layer ring mould (12), and described inner layer ring mould (11) and outer layer ring mould (12) are equipped with granulation hole (4); Described pressure roller group (2) to be arranged between inside and outside layer ring mould and to coordinate with inside and outside layer ring mould; Described pressure roller driving mechanism is positioned between pressure roller group (2) and inner layer ring mould (11); Described pressure roller driving mechanism (3) comprises the eccentric shaft (31) being positioned at pressure roller (21) center, the main shaft (32) being positioned at inner layer ring mould (11) center and connects the connecting plate (33) of eccentric shaft (31) and main shaft (32); Described pressure roller (21) is arranged between inside and outside two-layer ring mould, and corresponding with inner layer ring mould outer surface (11-1) and outer layer ring mould inner surface (12-1), and described pressure roller (21) can around eccentric shaft (31) rotation; Described connecting plate (33) center drilling is also connected with main shaft (32), and main shaft (32) lower end is connected with dynamical system.
2. Double-circular-mould biomass particle molding machine according to claim 1, is characterized in that: described pressure roller group (2) is made up of 1 ~ 4 pressure roller (21).
3. Double-circular-mould biomass particle molding machine according to claim 2, is characterized in that: described pressure roller group (2) has two pressure roller (21) compositions, and described two pressure rollers (21) are symmetrical arranged.
4. Double-circular-mould biomass particle molding machine according to claim 2, is characterized in that: described pressure roller group (2) has three pressure roller (21) compositions, and described three pressure rollers (21) are arranged in 120 ° of trident forms.
5. Double-circular-mould biomass particle molding machine according to claim 2, is characterized in that: described pressure roller group (2) has four pressure rollers (21) composition, described four pressure rollers (21) up and down, be symmetrical set.
6. the Double-circular-mould biomass particle molding machine according to any one of claim 1 ~ 5 claim, is characterized in that: described inner layer ring mould (11) and outer layer ring mould (12) concentric co-axial are arranged, highly equal; Inner layer ring mould (11) diameter is 1/3 ~ 1/2 of outer layer ring mould (12) diameter, and inner layer ring mould (11) percent opening is 1/2 of outer layer ring mould (12) percent opening, and inner layer ring mould outer surface (11-1) and outer layer ring mould inner surface (12-1) are provided with lower edges.
7. Double-circular-mould biomass particle molding machine according to claim 6, it is characterized in that: described pressure roller (21) is installed between inner layer ring mould lower edges (11-3) and outer layer ring mould lower edges (12-3), and equal with inside and outside layer ring mould lower edges height, described pressure roller (21) and leave gap between inner layer ring mould outer surface (11-1) and outer layer ring mould inner surface (12-1).
8. Double-circular-mould biomass particle molding machine according to claim 6, it is characterized in that: described feed arrangement is arranged on above inside and outside layer ring mould, raw material falls between inside and outside layer ring mould by the feed hopper in feed arrangement, carry out pelletizing forming, particle is outwards extruded from outer layer ring mould outer surface (12-2) granulation hole (4) and inner layer ring mould inner surface (11-2) granulation hole (4).
9. Double-circular-mould biomass particle molding machine according to claim 8, is characterized in that: described dynamical system comprises motor and transmission mechanism, described transmission mechanism is gear drive or tape handler; Described main shaft (32) lower end is connected with motor by transmission mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310711007.XA CN103861527B (en) | 2013-12-23 | 2013-12-23 | A kind of Double-circular-mould biomass particle molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310711007.XA CN103861527B (en) | 2013-12-23 | 2013-12-23 | A kind of Double-circular-mould biomass particle molding machine |
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| Publication Number | Publication Date |
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| CN103861527A CN103861527A (en) | 2014-06-18 |
| CN103861527B true CN103861527B (en) | 2016-03-02 |
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| CN201310711007.XA Expired - Fee Related CN103861527B (en) | 2013-12-23 | 2013-12-23 | A kind of Double-circular-mould biomass particle molding machine |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104816502A (en) * | 2015-05-04 | 2015-08-05 | 广东水工机械制造有限公司 | Biomass fuel forming machine |
| CN105107425A (en) * | 2015-08-31 | 2015-12-02 | 重庆达沃斯食品有限公司 | Spirulina granulating and moulding machine |
| CN106732180A (en) * | 2016-11-29 | 2017-05-31 | 江苏鸿舜生物能源开发有限公司 | A kind of biomass granulation machine ring mould and preparation method thereof |
| CN109847650B (en) * | 2019-01-18 | 2023-06-16 | 北京工商大学 | Granulator and working method thereof |
| CN110419751A (en) * | 2019-08-14 | 2019-11-08 | 刘亦文 | A kind of animal husbandry feed granules manufacturing equipment |
| CN112892405B (en) * | 2021-01-04 | 2022-11-01 | 金湖禾一生物科技有限公司 | Compression roller type particle extrusion and densification forming system with cutting function |
| CN117461862B (en) * | 2023-12-27 | 2024-03-08 | 德州盛淼试验仪器有限公司 | Animal feed processing pelletization device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1100132A1 (en) * | 1982-06-18 | 1984-06-30 | Головной Экспериментально-Конструкторский Институт По Машинам Для Переработки Травы И Соломы | Animal feed press |
| DE102005033089A1 (en) * | 2005-07-15 | 2007-01-18 | Hagedorn Ag | Process and apparatus for the preparation of phlegmatized cellulose nitrate |
| CA2784457A1 (en) * | 2009-12-15 | 2011-06-23 | Exxonmobil Research And Engineering Company | Active solids supply system and method for supplying solids |
| CN102908944A (en) * | 2011-08-04 | 2013-02-06 | 溧阳市振杨机械厂 | Compression roller assembly of granulator |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006224058A (en) * | 2005-02-21 | 2006-08-31 | Denso Corp | Granulation method and granulation apparatus for adsorbent |
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2013
- 2013-12-23 CN CN201310711007.XA patent/CN103861527B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1100132A1 (en) * | 1982-06-18 | 1984-06-30 | Головной Экспериментально-Конструкторский Институт По Машинам Для Переработки Травы И Соломы | Animal feed press |
| DE102005033089A1 (en) * | 2005-07-15 | 2007-01-18 | Hagedorn Ag | Process and apparatus for the preparation of phlegmatized cellulose nitrate |
| CA2784457A1 (en) * | 2009-12-15 | 2011-06-23 | Exxonmobil Research And Engineering Company | Active solids supply system and method for supplying solids |
| CN102908944A (en) * | 2011-08-04 | 2013-02-06 | 溧阳市振杨机械厂 | Compression roller assembly of granulator |
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Granted publication date: 20160302 Termination date: 20161223 |