CN103847050B - Automatic glue dripping device for resin diamond and resin diamond production method - Google Patents
Automatic glue dripping device for resin diamond and resin diamond production method Download PDFInfo
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- CN103847050B CN103847050B CN201410051255.0A CN201410051255A CN103847050B CN 103847050 B CN103847050 B CN 103847050B CN 201410051255 A CN201410051255 A CN 201410051255A CN 103847050 B CN103847050 B CN 103847050B
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- resin diamond
- froth breaking
- dripping device
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Abstract
The invention relates to an automatic glue dripping device for resin diamond. The automatic glue dripping device comprises a rack (10), a working platform (20), a glue supplying system (30), a glue dripping system (40), a squeeze defoaming system (50) and a strickling system (60), wherein the working platform (20) is arranged on the rack (10), and the glue supplying system (30), the glue dripping system (40), the squeeze defoaming system (50) and the strickling system (60) are arranged sequentially from one end of the working platform (20) to the other end of the working platform (20). According to the automatic glue dripping device for the resin diamond, through producing the resin diamond by using the automatic glue dripping device, automated production can be completely realized, so that not only is the production efficiency increased, but also the quality is more stable and more secure; due to the adoption of the automated production equipment, workers with special skills are not required, the worker training cycle is shortened, and the production cost is reduced greatly.
Description
Technical field
The present invention relates to decorative article, particularly Decorative tree fat bore production method and special equipment.
Background technology
Existing resin diamond production method is all adopt artificial droplet glue and frictioning operation, frictioning experienced operator needs cultivating one's ability and enough meet the technological requirement of resin diamond for many years, this mode of production one side personnel training time is long, the needs of production in enormous quantities cannot be met, in addition on the one hand, the cultivation fee of high investment is used and the high wage of experienced operator also brings very large burden to enterprise, too increase the production cost of resin diamond, even skilled worker operates, percent defective is also very high, cannot meet growing quality requirement.Also have, in current resin diamond production process, have to pass through and vacuumize operation, the bubble in emptying resin diamond after some glue, and thisly vacuumize operation not only cost of equipment is higher, and, also need long time, if control bad, not only bubble row does not fall, also may cause the quality problems of larger bubble or resin diamond incompleteness, have influence on quality and the production efficiency of product.
Summary of the invention
The invention provides a kind of production technology of dripping glue production equipment and adapting with this special equipment of automation, adopt and drip glue and squash type debubbling method, strike off operation automatically to be completed by equipment completely, solve the technical problem that in prior art, difficult quality controls and production cost is high.
The present invention is that the automatic glue dripping device solving the problems of the technologies described above this resin diamond designed comprises frame and is arranged at the workbench in this frame, also comprise set gradually along glue supply system from one end of this workbench to the other end, drip colloid system, squash type defoaming system and strike off system.
Further improvement of the present invention is: described glue supply system comprise two charging baskets being respectively used to splendid attire epoxy resin and curing agent raw material, for mix above-mentioned raw materials dynamic mixer and by above-mentioned two kinds of feedstock transportation to the feedstock transportation mechanism in dynamic mixer.
Of the present invention improvement further is again: described dynamic mixer comprises mixer case and is arranged at the mixing rod in this mixer case, and the cylinder of this mixing rod is provided with the fin of multiple projection.
Of the present invention further improvement is: described feedstock transportation mechanism comprises by the feeding pipe extracting raw material in charging basket, carries out measure control and the dehvery pump pressurizeed and the discharging pipeline raw material after pressurization being sent into dynamic mixer to the raw material extracted.
Of the present invention further improvement is: described colloid system comprises for glue being instilled dripping glue head, be used for concentrating the dispensing that transport to the dispensing device of each glue head and the glue conveying mechanism mixed for dynamic mixer glue being transported to dispensing device in die orifice.
Of the present invention further improvement is: described squash type defoaming system comprises by closing on a colloid system to the first froth breaking hobboing cutter and the second froth breaking hobboing cutter that are crossed on drum-type on workbench away from a colloid system direction successively, the cylinder surface of described first froth breaking hobboing cutter and the second froth breaking hobboing cutter is provided with protruding froth breaking sawtooth, described first froth breaking hobboing cutter is contrary with the rotation direction of the second froth breaking hobboing cutter, and described squash type defoaming system also comprises being located between colloid system at described first froth breaking hobboing cutter and dripping, and described workbench paves cylinder.
Of the present invention further improve be: described in strike off system comprise by close on squash type defoaming system to be crossed on successively away from squash type defoaming system direction described workbench upper scraping plate formula benefit glue scraper and scrape flat scraper.
Of the present invention further improvement is: described workbench is roller conveyer belt, and this device also comprises the remaining glue recovery system being arranged at and being positioned at workbench both sides, and this remaining glue recovery system is positioned at and strikes off arrangement adjacent.
The resin diamond production method of above-mentioned automatic glue dripping device is adopted to comprise the following steps: first epoxide-resin glue and curing agent are put into glue supply system by A., carry out quantitative proportioning and pressurization, and fully mix; B. mixed glue input is dripped in colloid system, drip colloid system and drip glue in each nib in mould; C. the mould of glue is had to be delivered in squash type defoaming system by dripping, carry out elimination bubble and foam, specifically first by paving cylinder, the glue on mould is paved, then the mould after paving is made a gift to someone and to carry out getting rid of bubble and foam D. in gas pressure mechanism and the mould after step C froth breaking is sent into strike off in system, carry out benefits glue and strike off process; E. the mould filling glue is put into baking box to toast, then the demoulding.
The present invention utilizes this automatic glue dripping device to carry out the production of resin diamond, automated production can be realized completely, not only increase production efficiency, and, quality is more stable and secure, adopts the production equipment of this automation, does not need the workman of special expertise, shorten the training cycle of workman, greatly reduce production cost.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of resin diamond automatic glue dripping device of the present invention.Fig. 2 is the schematic diagram dripping glue head described in the present invention.Fig. 3 is the schematic diagram of the device of dispensing described in the present invention.Fig. 4 is the cross-sectional schematic of dynamic mixer described in the present invention.
Detailed description of the invention
In conjunction with above-mentioned accompanying drawing, specific embodiments of the invention are described.
From in Fig. 1, the automatic glue dripping device of resin diamond of the present invention comprises frame 10 and is arranged at the workbench 20 in this frame 10, also comprise set gradually along glue supply system 30 from one end of this workbench 20 to the other end, drip colloid system 40, squash type defoaming system 50 and strike off system 60.The present invention adopts drips the mode of glue and carries out injecting glue, and this mode is different from traditional gluing process, some glue due to velocity ratio very fast, air in nib fails timely emptying, easily occurs bubble, and, point glue needs to pressurize to glue, in pressure process, also easily occur bubble.Of the present invention glue just pressurizes before glue mixing, glue is not pressurizeed when dripping glue, and the process that glue is injecting nib is relatively milder, utilizes the mobility of glue to be filled by nib, air in nib also progressively squeezes away by the flowing of glue, thus ensure that product quality, the present invention adopts the mode of extruding to carry out froth breaking for issuable bubble or foam, and this mode time is short, effect is also fine, can ensure the quality of product completely.
From in Fig. 1 and Fig. 4, described glue supply system 30 comprise two charging baskets 31 being respectively used to splendid attire epoxy resin and curing agent raw material, for mix above-mentioned raw materials dynamic mixer 32 and by above-mentioned two kinds of feedstock transportation to the feedstock transportation mechanism 33 in dynamic mixer 32.Described dynamic mixer 32 comprises mixer case 321 and is arranged at the mixing rod 322 in this mixer case 321, and the cylinder of this mixing rod 322 is provided with the fin 323 of multiple projection.Described feedstock transportation mechanism 33 comprises by the feeding pipe 331 extracting raw material in charging basket 31, carries out measure control and the dehvery pump 332 pressurizeed and the discharging pipeline 333 raw material after pressurization being sent into dynamic mixer 32 to the raw material extracted.The present invention just carries out the control of proportioning at material mix stages, when proportioning is undesirable, feeding system is reported to the police automatically, material mixing adopts the mode of dynamically mixing, two kinds of raw materials, through mixing rod, through the obstruction of fin, constantly change glide path, two kinds of materials can fully mix, thus ensure the more even of mixing.
From in Fig. 1 to Fig. 3, described colloid system 40 comprises for glue being instilled dripping glue head 41, be used for concentrating the dispensing that transport to the dispensing device 42 of each glue head 41 and the glue conveying mechanism 43 mixed for dynamic mixer glue being transported to dispensing device 42 in die orifice.The glue head that drips in the present invention is one group of offset plate dripping needle head 411 and form in fact, dispensing device is adopted to carry out the distribution of glue between each needle head, this dispensing device can be multiple according to the quantity configuration of dripping needle head, avoid the phenomenon that generation volume is few because of the difference of glue flow path, ensure that the glue in each nib is average, drip glue head glue is gently instilled in nib, the air in nib can be emptied completely, bubble is avoided to produce, and dripping in glue process, glue does not carry out any stirring, also bubble can not be formed, reduce the generation of bubble to greatest extent.
From in Fig. 1, described squash type defoaming system 50 comprises by closing on a colloid system 40 to the first froth breaking hobboing cutter 51 and the second froth breaking hobboing cutter 52 being crossed on drum-type on workbench 20 away from colloid system 40 direction successively, the cylinder surface of described first froth breaking hobboing cutter 51 and the second froth breaking hobboing cutter 52 is provided with protruding froth breaking sawtooth 53, described first froth breaking hobboing cutter 51 is contrary with the rotation direction of the second froth breaking hobboing cutter 52, described squash type defoaming system 50 also comprises being located between colloid system 40 at described first froth breaking hobboing cutter 51 and dripping, and described workbench 20 paves cylinder 54.The present invention adopts the debubbling method of squash type, this method is simple to operate, and equipment cost is low, and, bubble and foam can be eliminated soon, froth breaking sawtooth on the one hand can extrusion die, and the gap in the middle of it can also provide the overflow channel of bubble, and prevents from rolling mould, and before froth breaking, glue is paved, the waste of glue can be avoided, meanwhile, also can improve the effect of froth breaking.
From in Fig. 1, the present invention solves to cause because of the spilling of foam the problem that in part nib, glue runs off or do not fill up in defoaming process, devise comprise by closing on squash type defoaming system 50 to being crossed on the benefit glue scraper 61 of described workbench 20 upper scraping plate formula away from squash type defoaming system 50 direction successively and scraping flat scraper 62 in the described system 60 that strikes off, first product first carries out benefit glue through mending glue scraper, and then through striking off doctor blade, the quality of abundant guarantee product, improves the qualification rate of product.
From in Fig. 1, the present invention is for enhancing productivity, also described workbench 20 is designed to roller conveyer belt, the burden that minimizing personnel move, automatic glue dripping device of the present invention also comprises the remaining glue recovery system 70 being arranged at and being positioned at workbench 20 both sides, and this remaining glue recovery system 70 is positioned near the system of striking off 60.Described colloid system 40 also comprises mends adhesive dispenser 44, this benefit adhesive dispenser 44 comprises a glue head 41, for the dispensing that transport will be concentrated to the dispensing device 42 of each glue head 41 and the glue conveying mechanism 43 glue being transported to dispensing device 42, described remaining glue recovery system 70 will connect this glue conveying mechanism 43.
The resin diamond production method of automatic glue dripping device of the present invention comprises the following steps: first epoxide-resin glue and curing agent are put into glue supply system by A., carries out quantitative proportioning and pressurization, and fully mixes; B. mixed glue input is dripped in colloid system, drip colloid system and drip glue in each nib in mould; C. there is the mould of glue to be delivered in squash type defoaming system by dripping, carrying out elimination bubble and foam; D. being sent into by the mould after step C froth breaking strikes off in system, carries out benefit glue and strikes off process; E. the mould filling glue is put into baking box to toast, then the demoulding.
Step C of the present invention more specifically comprises step by step following: first the glue on mould is paved by paving cylinder by C1.; C2. the mould after paving is made a gift to someone in gas pressure mechanism and carry out eliminating bubble and foam.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, all should be considered as belonging to protection scope of the present invention.
Claims (12)
1. the automatic glue dripping device of a resin diamond, it is characterized in that: this device comprises frame (10) and is arranged at the workbench (20) in this frame (10), also comprise set gradually along glue supply system (30) from one end of this workbench (20) to the other end, for dripping colloid system (40), squash type defoaming system (50) and strike off system (60) to injecting glue in resin diamond nib; Described squash type defoaming system (50) comprises drips colloid system (40) to the first froth breaking hobboing cutter (51) and the second froth breaking hobboing cutter (52) that are crossed on the upper drum-type of workbench (20) away from colloid system (40) direction successively by closing on, the cylinder surface of described first froth breaking hobboing cutter (51) and the second froth breaking hobboing cutter (52) is provided with protruding froth breaking sawtooth (53), and described first froth breaking hobboing cutter (51) is contrary with the rotation direction of the second froth breaking hobboing cutter (52).
2. the automatic glue dripping device of resin diamond according to claim 1, is characterized in that: described glue supply system (30) comprise two charging baskets (31) being respectively used to splendid attire epoxy resin and curing agent raw material, for mix above-mentioned raw materials dynamic mixer (32) and by above-mentioned two kinds of feedstock transportation to the feedstock transportation mechanism (33) in dynamic mixer (32).
3. the automatic glue dripping device of resin diamond according to claim 2, it is characterized in that: described dynamic mixer (32) comprises mixer case (321) and is arranged at the mixing rod (322) in this mixer case (321), the cylinder of this mixing rod (322) is provided with the fin (323) of multiple projection.
4. the automatic glue dripping device of resin diamond according to claim 2, is characterized in that: described feedstock transportation mechanism (33) comprises by the feeding pipe (331) extracting raw material in charging basket (31), carries out measure control to the raw material extracted and the dehvery pump (332) of pressurization and the raw material after pressurization is sent into the discharging pipeline (333) of dynamic mixer (32).
5. the automatic glue dripping device of resin diamond according to any one of Claims 1-4, is characterized in that: described colloid system (40) comprises drips glue head (41), for the dispensing that transport will be concentrated to the dispensing device (42) of each glue head (41) and the glue conveying mechanism (43) mixed for dynamic mixer glue being transported to dispensing device (42) for being instilled by glue in die orifice.
6. the automatic glue dripping device of resin diamond according to claim 1, is characterized in that: described squash type defoaming system (50) also comprises being positioned at described first froth breaking hobboing cutter (51) and dripping to be located between colloid system (40), and described workbench (20) paves cylinder (54).
7. the automatic glue dripping device of resin diamond according to any one of Claims 1-4, is characterized in that: described in strike off system (60) and comprise by closing on squash type defoaming system (50) to being crossed on the benefit glue scraper (61) of described workbench (20) upper scraping plate formula away from squash type defoaming system (50) direction successively and scraping flat scraper (62).
8. the automatic glue dripping device of resin diamond according to any one of Claims 1-4, is characterized in that: described workbench (20) is roller conveyer belt.
9. the automatic glue dripping device of resin diamond according to any one of Claims 1-4, it is characterized in that: this device also comprises the remaining glue recovery system (70) being arranged at and being positioned at workbench (20) both sides, this remaining glue recovery system (70) is positioned near the system of striking off (60).
10. the automatic glue dripping device of resin diamond according to claim 9, it is characterized in that: described colloid system (40) also comprises mends adhesive dispenser (44), this benefit adhesive dispenser (44) comprises a glue head (41), for the dispensing that transport will be concentrated to the dispensing device (42) of each glue head (41) and the glue conveying mechanism (43) glue being transported to dispensing device (42), described remaining glue recovery system (70) will connect this glue conveying mechanism (43).
11. 1 kinds of resin diamond production methods adopting the automatic glue dripping device of resin diamond according to any one of claim 1 to 10, it is characterized in that: this production method comprises the following steps: first epoxide-resin glue and curing agent are put into glue supply system by A., carry out quantitative proportioning and pressurization, and fully mix; B. mixed glue input is dripped in colloid system, drip colloid system and drip glue in each nib in mould; C. there is the mould of glue to be delivered in squash type defoaming system by dripping, carrying out elimination bubble and foam; D. being sent into by the mould after step C froth breaking strikes off in system, carries out benefit glue and strikes off process; E. the mould filling glue is put into baking box to toast, then the demoulding.
The automatic manufacturing method of 12. resin diamonds according to claim 10, is characterized in that: step C comprises step by step following: first the glue on mould is paved by paving cylinder by C1.; C2. the mould after paving is made a gift to someone in gas pressure mechanism and carry out eliminating bubble and foam.
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CN105195377B (en) * | 2014-06-27 | 2017-11-28 | 姚涛 | Full-automatic resin diamond point gum machine |
CN109435121B (en) * | 2018-11-14 | 2021-05-28 | 建德市晓艺饰品有限公司 | Automatic production method of resin fittings |
CN110076943A (en) * | 2019-05-27 | 2019-08-02 | 建德市晓艺饰品有限公司 | A kind of full-automation resin glue production line |
CN112060402A (en) * | 2020-09-01 | 2020-12-11 | 宣城新润发高分子科技有限公司 | Fine production process of coarse double-cloth-grain rubber plate |
CN112045919A (en) * | 2020-09-01 | 2020-12-08 | 宣城新润发高分子科技有限公司 | Process for producing coarse double-cloth-grain rubber plate based on physical repairing method |
CN114248470A (en) * | 2021-12-01 | 2022-03-29 | 付迎春 | Uniform resin material lamp shell processing equipment applicable to multiple molds |
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CN102166806B (en) * | 2010-12-29 | 2014-01-22 | 东莞市南昱树脂五金制品有限公司 | Production technology of anti-yellowing resin imitation diamond with high light transmittance and high weatherability |
CN102266837A (en) * | 2011-06-23 | 2011-12-07 | 上海泓阳机械有限公司 | Reciprocating UV (ultraviolet) adhesive-dripping coating method and device thereof |
CN202862474U (en) * | 2012-10-10 | 2013-04-10 | 杨建军 | Fully-automatic spreading machine |
CN103216076B (en) * | 2013-05-08 | 2015-09-30 | 内蒙古兴泰建筑有限责任公司 | A kind of epoxy color sand construction method of ground |
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