CN103846204B - One-time edge sealing forming process of coating glass fiber ceiling - Google Patents

One-time edge sealing forming process of coating glass fiber ceiling Download PDF

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Publication number
CN103846204B
CN103846204B CN201410089475.2A CN201410089475A CN103846204B CN 103846204 B CN103846204 B CN 103846204B CN 201410089475 A CN201410089475 A CN 201410089475A CN 103846204 B CN103846204 B CN 103846204B
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China
Prior art keywords
edge sealing
parts
sealing material
coating glass
titanium dioxide
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Expired - Fee Related
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CN201410089475.2A
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CN103846204A (en
Inventor
李玉成
李凌云
王付军
宋银吉
宁丽媛
王振奎
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SHANDONG BANGNI NEW BUILDING MATERIALS Co Ltd
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SHANDONG BANGNI NEW BUILDING MATERIALS Co Ltd
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Abstract

The invention relates to the technical field of edge sealing forming process of coating glass fiber ceilings, in particular to a one-time edge sealing forming process of a coating glass fiber ceiling. The process comprises the following steps of edge sealing, drying, plate separating and grinding. The process has the beneficial effects that the prescription of edge sealing material is changed, the components and the adding amount are adjusted, the phenolic hydroxyl group-containing organoalkoxysilane is adopted for an acrylate modified emulsion, the tension strength and the anti-cracking index of the modified emulsion are obviously improved, and the elasticity and anti-cracking performance of the edge sealing material are effectively enhanced; compared with the anatase phase titanium dioxide, the adopted rutile phase titanium dioxide has higher shielding force, and the shielding force of the edge sealing material is effectively improved; by controlling the parameters of the edge sealing process, the one-time edge sealing forming process of the coating glass fiber ceiling is realized, the peripheral cutting surfaces of the coating glass fiber ceiling are totally sealed, the edges are cured, the color difference between the edges and a white coating surface felt is avoided, the one-time forming is realized, the production efficiency is greatly improved, and the labor cost is reduced.

Description

A kind of coating glass ceiling edge sealing moulding process
Technical field
The present invention relates to coating glass ceiling edge sealing molding technology thereof field, more specifically a kind of coating glass ceiling edge sealing moulding process.
Background technology
At present, domestic construction ornament materials is mainly traditional building and ornament materials such as gypsum ceiling, mineral wool board, Plastic ceiling, wooden class; But there is larger pollution problem in these traditional building and ornament materials after production process or use are scrapped; As plastics ceiling is using the white pollution after scrapping, the pernicious gases such as the sulfide produced in production process, halogen compounds; Meanwhile, these material functions are single, and in sound-absorbing, fire-retardant, heat insulation, environmental protection etc., combination property more and more can not meet the demand of society.Along with improving constantly of social progress and people's living standard, people require it is no longer the simple performance of grade elegant in appearance in the past to building and ornament materials, possess functional building and ornament materials of glass class that the various functions such as fire protection flame retarding, insulation, sqouynd absorption lowering noise, safety and environmental protection are integrated more and more by the favor in market, it substitutes the trend that traditional simple function building and ornament materials have become social development.
The base material of coating glass ceiling is yellow high-density glass fiber cotton plate, coat side felt is pasted on surface, excision forming is carried out in process, in order to prevent cutting section drop glass fiber dust and make that ceiling is attractive in appearance, there is certain mechanical property at edge and with white coating no color differnece, Seal treatment to be carried out to ceiling surrounding cutting section.The surrounding of coating glass ceiling is along having following characteristics:
1, the surrounding of coating glass ceiling is along completely closed, ensures to reveal without glass fiber.
2, solidifying substance is wanted to cover yellow cotton plate, makes edge and white coating no color differnece.
3, the surrounding of coating glass ceiling is along the mechanical property had after processing.
4, the surrounding of coating glass ceiling along not ftractureing after processing, surface smoothing is attractive in appearance.
In order to reach above effect, people carry out all round closure process by twice edge sealing material spraying process mostly.In traditional handicraft, first the main edge sealing material playing solidification is continued to use to sheet material surrounding and carry out spray treatment, plate cutting section is made to have stronger mechanical property under the effect of edge sealing material, simultaneously, edge sealing material has certain adhesive effect and is formed with certain thickness coating at cutting section for the first time, both effectively can prevent cotton plate from ftractureing, certain sealing process can have been played again.But utilize the single treatment of traditional edge sealing material not close completely, the yellow of cotton plate can not be covered completely, so the process of second time edge sealing will be carried out after an edge sealing, use edge sealing material again to close, define complete seal coat, polishing rear surface smooth and beautiful appearance, edge and surface layer no color differnece.Concrete technology flow process is: edge sealing I-oven dry-point plate-polishing-and to the II-oven dry-point plate-polishing of plate-edge sealing, final molding, this technical process is complicated, greatly reduces production efficiency.
Traditional edge sealing I edge sealing material formula used is (with parts by weight):
100 parts, water
108 25 parts, glue
980 stiffening agents 35 parts
Adhesive A 35 parts
Dispersant 5,040 0.5 parts
Defoamer 0.35 part
Antiseptic 0.35 part
Wetting agent KS 1.5 parts
Powdered whiting (1250 order) 95 parts
Precipitated calcium carbonate (1250 order) 75 parts
Anatase titanium dioxide 3 parts
Ammoniacal liquor 1 part
AES-65 high-efficient alkali swelling type thickener 3 parts
First water, 108 glue, 980 stiffening agents, adhesive A, dispersant 5040, defoamer, wetting agent KS high-speed stirred are mixed 10 minutes, add powdered whiting, precipitated calcium carbonate, anatase titanium dioxide, talcum powder successively, high-speed stirred mixes (30 minutes), slowly ammoniacal liquor is added under intense agitation, stir after 5 minutes, slowly add AES-65 thickener and carry out thickening, stir static after 10 minutes placement.
The formula of traditional edge sealing II edge sealing material used is:
100 parts, water
108 25 parts, glue
Adhesive A 45 parts
Dispersant 0.5 part
Antiseptic 0.35 part
JP defoamer 0.35 part
Ethylene glycol 1 part
Precipitated calcium carbonate (1250 order) 75 parts
Powdered whiting (1250 order) 75 parts
Talcum powder (800 order) 5 parts
Anatase titanium dioxide 3 parts
Ammoniacal liquor 1 part
AES-65 high-efficient alkali swelling type thickener 3 parts
First water, 108 glue, adhesive A, dispersant 5040, defoamer, antiseptic, ethylene glycol high-speed stirred are mixed 10 minutes, add powdered whiting, precipitated calcium carbonate, anatase titanium dioxide, talcum powder successively, high-speed stirred mixes (30 minutes), slowly ammoniacal liquor is added under intense agitation, stir after 5 minutes, slowly add AES-65 thickener and carry out thickening, stir static after 10 minutes placement.
This technical process is complicated, greatly reduce production efficiency, improve the problems such as labour cost, and the edge sealing material adopted in traditional handicraft adopts two kinds, making technique more complicated and the edge sealing poor effect of traditional edge sealing material, is more than weak point of the prior art.
Summary of the invention
Goal of the invention of the present invention is for above deficiency, provides a kind of coating glass ceiling an edge sealing moulding process.
The present invention is achieved by the following technical solutions:
A kind of coating glass ceiling edge sealing moulding process, comprises the following steps: edge sealing-oven dry-point plate-polishing.
Above-mentioned a kind of coating glass ceiling edge sealing moulding process, its concrete technology step is: edge sealing material is through spray gun high pressure painting, air pressure is 2.5-3.5MPa, make edge sealing material even application at glass ceiling edge, thickness, between 1-2mm, is dried after spraying in 70 ° of C constant temperature ovens, dry and carry out a point plate after 2 hours, dry 6 hours in 70 ° of C constant temperature ovens again, can polish, final molding.
Above-mentioned edge sealing material is made up of following component by weight:
Formaldehyde polyvinyl acetal 150-250 part
HMMM 50-100 part
Polyacrylate 50-100 part
Styrene-acrylate emulsion 20-60 part
Organosilicon-modified acrylate emulsion 10-30 part
Polycarboxylate sodium 2-10 part
Polypropylene glycerol aether 3-8 part
Powdered whiting 180-280 part
Wollastonite in powder 120-180 part
Titanium dioxide 80-120 part
Talcum powder 30-80 part
Propane diols 5-10 part
Alcohol ester 12 coalescents 2-8 part
The fine plain 1-3 part of carbon
Water 5-15 part.
Optimize, above-mentioned edge sealing material is made up of following component by weight:
Formaldehyde polyvinyl acetal 200 parts
HMMM 80 parts
Polyacrylate 70 parts
Styrene-acrylate emulsion 50 parts
Organosilicon-modified acrylate emulsion 20 parts
Polycarboxylate sodium 5 parts
Polypropylene glycerol aether 5 parts
Powdered whiting 200 parts
Wollastonite in powder 150 parts
Titanium dioxide 100 parts
Talcum powder 50 parts
Propane diols 6 parts
Alcohol ester 12 coalescents 4 parts
The fine element 2 parts of carbon
10 parts, water.
In above-mentioned edge sealing material, the granularity of powdered whiting is 1250 orders.
In above-mentioned edge sealing material, the granularity of wollastonite in powder is 1250 orders.
In above-mentioned edge sealing material, titanium dioxide is rutile titanium dioxide.
In above-mentioned edge sealing material, talcous granularity is 800 orders.
The synthetic method of above-mentioned a kind of edge sealing material, comprises the steps:
Fine for carbon element is dissolved in 10 parts of water the fine plain aqueous solution of carbon that stirs to obtain, for subsequent use;
Formaldehyde polyvinyl acetal, HMMM, polyacrylate, polycarboxylate sodium, polypropylene glycerol aether are stirred and mix for 10 minutes;
Add powdered whiting, wollastonite in powder, talcum powder, titanium dioxide successively, stir 1 hour, pick with glass bar, glass bar is as the criterion without obvious particle and terminates to stir;
After stirring terminates, repeatedly add propane diols and alcohol ester 12 coalescents on a small quantity, stir after 5 minutes, add styrene-acrylate emulsion and organosilicon-modified acrylate emulsion, high-speed stirred;
Fine for the carbon plain aqueous solution is slowly added stirring static after 10 minutes, both obtained edge sealing material.
The invention has the beneficial effects as follows: change edge sealing material and make formula, by regulating a component and addition, achieve coating glass ceiling and once close moulding process completely, phenolic hydroxy group organoalkoxysilane is have employed to acrylate modified emulsion in this invention, hot strength and the cracking resistance index of modified emulsion significantly improve, and effectively strengthen the Elastic anti-crack performance of edge sealing material; Adopt red schorl phase titanium dioxide, compared to anatase phase titanium dioxide, its covering power is higher, effectively enhances the covering power of edge sealing material.Meanwhile, once spray edge sealing material and just can reach the requirement meeting edge, ceiling surrounding, the covering power that good crack resistence performance has had again can be had; By making an edge sealing and plastic to the improvement of edge sealing material with to the control of parameter in edge sealing process, can make that coating glass ceiling surrounding cut surface is closed completely, edge solidification, edge and white coating face felt no color differnece, one-shot forming, substantially increase production efficiency, reduce cost of labor.
Detailed description of the invention:
Below in conjunction with specific embodiment, the present invention will be further described, so that those skilled in the art better can understand the present invention, but therefore do not limit the present invention.
Edge sealing material formula and preparation method:
Above-mentioned edge sealing material is made up of following component by weight:
Formaldehyde polyvinyl acetal 200 parts
HMMM 80 parts
Polyacrylate 70 parts
Styrene-acrylate emulsion 50 parts
Organosilicon-modified acrylate emulsion 20 parts
Polycarboxylate sodium 5 parts
Polypropylene glycerol aether 5 parts
Powdered whiting (1250 order) 200 parts
Wollastonite in powder (1250 order) 150 parts
Rutile titanium dioxide 100 parts
Talcum powder (800 order) 50 parts
Propane diols 6 parts
Alcohol ester 12 coalescents 4 parts
The fine element 2 parts of carbon
10 parts, water.
The synthetic method of edge sealing material, comprises the steps:
Fine for carbon element is dissolved in 10 parts of water the fine plain aqueous solution of carbon that stirs to obtain, for subsequent use;
Formaldehyde polyvinyl acetal, HMMM, polyacrylate, polycarboxylate sodium, polypropylene glycerol aether are stirred and mix for 10 minutes;
Add powdered whiting, wollastonite in powder, talcum powder, titanium dioxide successively, stir 1 hour, pick with glass bar, glass bar is as the criterion without obvious particle and terminates to stir;
After stirring terminates, repeatedly add propane diols and alcohol ester 12 coalescents on a small quantity, stir after 5 minutes, add styrene-acrylate emulsion and organosilicon-modified acrylate emulsion, high-speed stirred;
Fine for the carbon plain aqueous solution is slowly added stirring static after 10 minutes, both obtained edge sealing material.
Adopt edge sealing material of the present invention to carry out edge sealing, 72 pieces, coating glass ceiling is a neat pile, every block length of side 600mm, thickness 15mm, grammes per square metre 105K, and ceiling edge sealing material coating layer thickness is about 1.4mm, the consumption of average every block ceiling edge sealing material is about 50g.After final molding, what glass fiber leaked has 0 piece, and what yellow cotton plate spilt has 0 piece, and after processing, slight cracking has 2 pieces.
After the ceiling of 100 formation of lots is neatly placed 20 days in a pile, product edge, all without cracking failure, illustrates that product surrounding is along having good mechanical property, and surface smoothing, without harsh feeling.

Claims (7)

1. coating glass ceiling edge sealing moulding process, comprise the following steps: edge sealing-oven dry-point plate-polishing, its concrete technology step is: edge sealing material is through spray gun high pressure painting, and air pressure is 2.5-3.5MPa, makes edge sealing material even application at glass ceiling edge, thickness is between 1-2mm, dry in 70 ° of C constant temperature ovens after spraying, dry and carry out a point plate after 2 hours, then dry 6 hours in 70 ° of C constant temperature ovens, can polish, final molding; Described edge sealing material is made up of following component by weight:
Formaldehyde polyvinyl acetal 150-250 part
HMMM 50-100 part
Polyacrylate 50-100 part
Styrene-acrylate emulsion 20-60 part
Organosilicon-modified acrylate emulsion 10-30 part
Polycarboxylate sodium 2-10 part
Polypropylene glycerol aether 3-8 part
Powdered whiting 180-280 part
Wollastonite in powder 120-180 part
Titanium dioxide 80-120 part
Talcum powder 30-80 part
Propane diols 5-10 part
Alcohol ester 12 coalescents 2-8 part
The fine plain 1-3 part of carbon
Water 5-15 part.
2. a kind of coating glass ceiling according to claim 1 edge sealing moulding process, is characterized in that: described edge sealing material is made up of following component by weight:
Formaldehyde polyvinyl acetal 200 parts
HMMM 80 parts
Polyacrylate 70 parts
Styrene-acrylate emulsion 50 parts
Organosilicon-modified acrylate emulsion 20 parts
Polycarboxylate sodium 5 parts
Polypropylene glycerol aether 5 parts
Powdered whiting 200 parts
Wollastonite in powder 150 parts
Titanium dioxide 100 parts
Talcum powder 50 parts
Propane diols 6 parts
Alcohol ester 12 coalescents 4 parts
The fine element 2 parts of carbon
10 parts, water.
3. a kind of coating glass ceiling according to claim 1 edge sealing moulding process, is characterized in that: the granularity of described powdered whiting is 1250 orders.
4. a kind of coating glass ceiling according to claim 1 edge sealing moulding process, is characterized in that: the granularity of described wollastonite in powder is 1250 orders.
5. a kind of coating glass ceiling according to claim 1 edge sealing moulding process, is characterized in that: described titanium dioxide is rutile titanium dioxide.
6. a kind of coating glass ceiling according to claim 1 edge sealing moulding process, is characterized in that: described talcous granularity is 800 orders.
7., according to the synthetic method of the edge sealing material in claim 1, comprise the steps:
Fine for carbon element is dissolved in 10 parts of water the fine plain aqueous solution of carbon that stirs to obtain, for subsequent use;
Formaldehyde polyvinyl acetal, HMMM, polyacrylate, polycarboxylate sodium, polypropylene glycerol aether are stirred and mix for 10 minutes;
Add powdered whiting, wollastonite in powder, talcum powder, titanium dioxide successively, stir 1 hour, pick with glass bar, glass bar is as the criterion without obvious particle and terminates to stir;
After stirring terminates, repeatedly add propane diols and alcohol ester 12 coalescents on a small quantity, stir after 5 minutes, add styrene-acrylate emulsion and organosilicon-modified acrylate emulsion, high-speed stirred;
Fine for the carbon plain aqueous solution is slowly added stirring static after 10 minutes, both obtained edge sealing material.
CN201410089475.2A 2014-03-12 2014-03-12 One-time edge sealing forming process of coating glass fiber ceiling Expired - Fee Related CN103846204B (en)

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Application Number Priority Date Filing Date Title
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CN103846204B true CN103846204B (en) 2015-05-06

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111073377A (en) * 2019-12-17 2020-04-28 珠海市氟特科技有限公司 Water-based fireproof inorganic coating for tunnel and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11236747A (en) * 1998-02-20 1999-08-31 Agency Of Ind Science & Technol Structure of ceiling
CN102416812A (en) * 2011-08-15 2012-04-18 中山四海家具制造有限公司 Method for sealing edges of panel and edge-sealed structure for panel
CN102794897A (en) * 2011-05-26 2012-11-28 久鼎金属实业股份有限公司 Method for manufacturing glass fiber board
CN103243883A (en) * 2013-05-14 2013-08-14 张家港长盛伟业建材有限公司 PVC (Polyvinyl Chloride) ceiling

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11236747A (en) * 1998-02-20 1999-08-31 Agency Of Ind Science & Technol Structure of ceiling
CN102794897A (en) * 2011-05-26 2012-11-28 久鼎金属实业股份有限公司 Method for manufacturing glass fiber board
CN102416812A (en) * 2011-08-15 2012-04-18 中山四海家具制造有限公司 Method for sealing edges of panel and edge-sealed structure for panel
CN103243883A (en) * 2013-05-14 2013-08-14 张家港长盛伟业建材有限公司 PVC (Polyvinyl Chloride) ceiling

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