CN103835065B - A kind of car formula compiles twisted rope cable machine - Google Patents

A kind of car formula compiles twisted rope cable machine Download PDF

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Publication number
CN103835065B
CN103835065B CN201410082959.4A CN201410082959A CN103835065B CN 103835065 B CN103835065 B CN 103835065B CN 201410082959 A CN201410082959 A CN 201410082959A CN 103835065 B CN103835065 B CN 103835065B
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Prior art keywords
rope
strand
vehicle
twisted rope
volume
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CN201410082959.4A
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CN103835065A (en
Inventor
乐伟章
吴声龙
吴翔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU SHENYUN ROPE CO., LTD.
NANTONG SHENLONG STRING & BELT CO., LTD.
SHANGHAI DINGJIE SYNTHETIC MATERIAL APPLICATION DEVELOPMENT CO., LTD.
Original Assignee
Nantong Shenlong String & Belt Co Ltd
SHANGHAI DINGJIE SYNTHETIC MATERIAL APPLICATION DEVELOPMENT Co Ltd
JIANGSU SHENYUN ROPE Co Ltd
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Application filed by Nantong Shenlong String & Belt Co Ltd, SHANGHAI DINGJIE SYNTHETIC MATERIAL APPLICATION DEVELOPMENT Co Ltd, JIANGSU SHENYUN ROPE Co Ltd filed Critical Nantong Shenlong String & Belt Co Ltd
Priority to CN201410082959.4A priority Critical patent/CN103835065B/en
Publication of CN103835065A publication Critical patent/CN103835065A/en
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Abstract

A kind of car formula compiles twisted rope cable machine, belongs to fibrecord manufacturing equipment field.Its car formula is compiled twisted rope cable machine and is comprised the vehicle of delivery rope strand system and the winch of traction volume twisted rope, wherein, each car delivers the rope strand that single quality is 200 ~ 5000kg, and described vehicle travels by the volume strand track of setting, and the hauling distance compiling twisted rope when vehicle often travels a week is 250 ~ 3500mm; Vehicle described in it adopts bearing unit, makes the lay pitch of vehicle rope strand under steam keep constant.The code name that technical scheme of the present invention can manufacture 8 strands and 12 strand two classes is 60 ~ 160, the maximum jointless volume twisted rope of rope strand reaching 60000kg of line density 1800 ~ 18000ktex, the maximum 19000m of reaching of length, single quality, and this volume twisted rope can be used as the single wire rope core of high modulus polyethylene or ultra-high molecular weight polyethylene mooring line.The manufacture field of deep sea mooring location mooring line or ocean platform towage towing cable can be widely used in.

Description

A kind of car formula compiles twisted rope cable machine
Technical field
The invention belongs to fibrecord manufacturing equipment field, particularly relate to a kind of ultra-large type and compile strander.
Background technology
Manufacture the type of the fibrecord manufacturing equipment compiling twisted rope: be divided into 8 strands and 12 strand of two class volume strander by number of strands; Fork type and hook formula two profiles formula is divided into compile strander by rope strand system motion mode.
The theory of mechanics that the type compiles strander is: by gear drive, makes rope strand system form the volume strand of rope strand along the track slip of setting; Adopt bearing unit, make to keep wall fixed in the lay pitch compiling rope strand in strand; By the speed governing of winch, the lay pitch of rope is regulated and controled.
At present, the quality of the jointless single volume twisted rope of rope strand that large-scale (approximate diameter can reach 160mm) compiles strander manufacture is no more than 2000kg, and this single quality that can not meet needed for ocean platform deep sea mooring location reaches the requirement of single wire rope core mooring line of the rope strand jointless length overlength of 60000kg.
For meeting the demand of above-mentioned mooring line, amplifying in proportion if outer for Now Domestic comparatively advanced large-scale 12 bursts of hook formulas are compiled strander, then needing 6 groups of diameters more than especially big driven wheel, oriental toothed gear, the rotating disk of 6m.
This ultra-large type compile strander due to the another parts of its machinery huge especially, thus cause that manufacture difficulty is high, cost intensive.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of car formula and compiles twisted rope cable machine, it adopts the vehicle of delivery rope strand system and traction to compile the formations such as the winch of twisted rope, and the code name (the millimeter Zhi of approximate diameter) that can manufacture 8 strands and 12 strand two classes is 60 ~ 160, the maximum jointless volume twisted rope of rope strand reaching 60000kg of the single quality of line density 1800 ~ 18000ktex, the maximum 19000m of reaching of length.
Technical scheme of the present invention is: provide a kind of car formula to compile twisted rope cable machine, it is characterized in that: described car formula is compiled twisted rope cable machine and comprised the vehicle of delivery rope strand system and the winch of traction volume twisted rope, wherein, each car delivers the rope strand that single quality is 200 ~ 5000kg, described vehicle travels by the volume strand track of setting, and the hauling distance compiling twisted rope when vehicle often travels a week is 250 ~ 3500mm.
Vehicle described in it adopts bearing unit, makes the lay pitch of vehicle rope strand under steam keep constant.
Car formula described in the technical program compiles twisted rope cable machine, and the code name for the manufacture of 8 strands or 12 strand two classes is 60 ~ 160, line density is 1800 ~ 18000ktex, the maximum jointless volume twisted rope of rope strand reaching 60000kg of the maximum 19000m of reaching of length, single quality.
Compile the single wire rope core of twisted rope for ultra-high molecular weight polyethylene mooring line described in it, the minimum ultimate strength of this mooring line is 2500kN ~ 20000kN.
Volume twisted rope described in it meets the requirement of ocean platform deep sea mooring location, for the mooring line of the deep sea mooring such as ocean platform, drill ship, floating production storage unit location, or, for ocean platform dispatch from the factory towage time overlength, superelevation brute force towing cable.
Concrete, the electric motor car of described vehicle to be load capacity be 8t, the quantity of described vehicle is 8 or 12.
Further, the volume of described setting strand track, according to the radius of gyration of vehicle and compile the driving trace that strand principle design determines vehicle.
Compared with the prior art, advantage of the present invention is:
The code name (i.e. " the millimeter Zhi of approximate diameter ") that can manufacture 8 strands and 12 strand two classes is 60 ~ 160, the maximum jointless volume twisted rope of rope strand reaching 60000kg of the single quality of line density 1800 ~ 18000ktex, the maximum 19000m of reaching of length, can be used as the single wire rope core of ultra-high molecular weight polyethylene mooring line.The ultimate strength of this mooring line is greater than 2500kN, maximumly reaches 20000kN, length is greater than 2000m, maximumly reaches 19000m, meet the requirement of ocean platform deep sea mooring location, can be used for the mooring line of the deep sea mooring such as ocean platform, drill ship, floating production storage unit location, also can be used for ocean platform dispatch from the factory towage time important equipment-overlength, superelevation brute force towing cable etc.
Detailed description of the invention
The present invention will be further described below.
Technical scheme of the present invention, provide a kind of car formula and compile twisted rope cable machine, car formula described in it is compiled twisted rope cable machine and is comprised the vehicle of delivery rope strand system and the winch of traction volume twisted rope, the rope strand that single quality is 200 ~ 5000kg is delivered with each car, described vehicle travels by the volume strand track of setting, and the hauling distance compiling twisted rope when vehicle often travels a week is 250 ~ 3500mm.
Vehicle described in it adopts bearing unit, makes the lay pitch of vehicle rope strand under steam keep constant.
Car formula described in it compiles twisted rope cable machine, and the code name for the manufacture of 8 strands and 12 strand two classes is 60 ~ 160, line density is 1800 ~ 18000ktex, the maximum jointless volume twisted rope of rope strand reaching 60000kg of the maximum 19000m of reaching of length, single quality.
In the technical program, adopt 8 or 12 to be the electric motor car of 8t by human users or computer program controlled load capacity, it drives, brake, turn to etc. and all adopt direct current generator, be equipped with efficient charging pile;
Vehicle adopts high-precision velometer, is equipped with speed of a motor vehicle regulation device and Zi Dong Bi Touch device;
Adopt Dynamic High-accuracy goniometer to carry out vehicle accurately to locate, program control program (finder, track program, trace routine) is implanted single-chip microcomputer and carries out computer program controlled, implementing vehicle becomes unpiloted " robot ";
Twist the different vehicle driving trace of principle design by vehicle radius of gyration and volume, 8 strands or 12 strands of volume twisted ropes can be manufactured respectively;
Rope strand system is arranged on the vehicle frame of vehicle, its by support body, rope strand cylinder, rope strand guiding and draw off gear, tenslator and make strand pitch keep constant bearing unit etc. to form;
Rope strand cylinder in technical solution of the present invention is also the rope strand dish receiving apparatus of supporting stranding machine, and its rope strand capacity is 5000kg;
Rope is received the dish receiving apparatus etc. that strand system is 6000kg by support body, winch, high accuracy length meter, lay pitch analyzer and rope capacity and is formed;
Adopt the winch that buncher drives, its tractive force is greater than 25kN, makes rope turn be regulated to 250 ~ 3500mm by speed governing.
Because the term in above-mentioned rope making/weaving and equipment are prior art, no longer describe at this.
All the other relational terms and definition, with reference to the relevant explanation in ISO/TS14909 " ocean offshore platforms cordage-2 high modulus polyethylene ", ISO1968 " cordage and rope-vocabulary " or GB/T3939 " main gear material name and mark rope " and regulation, can be not described in detail in this.
Adopt technical scheme of the present invention, the code name (i.e. " the millimeter Zhi of approximate diameter ") that can manufacture 8 strands or 12 strand two classes is 60 ~ 160, the maximum jointless volume twisted rope of rope strand reaching 60000kg of the single quality of line density 1800 ~ 18000ktex, the maximum 19000m of reaching of length, and this can be used as the single wire rope core of high modulus polyethylene or ultra-high molecular weight polyethylene mooring line.
The present invention can be widely used in the manufacture field of deep sea mooring location mooring line or ocean platform towage towing cable.

Claims (3)

1. a car formula compiles twisted rope cable machine, it is characterized in that: described car formula is compiled twisted rope cable machine and comprised the vehicle of delivery rope strand system and the winch of traction volume twisted rope, the rope strand that single quality is 200 ~ 5000kg is delivered with each car, described vehicle travels by the volume strand track of setting, and the hauling distance compiling twisted rope when vehicle often travels a week is 250 ~ 3500mm;
Described vehicle adopts bearing unit, makes the lay pitch of vehicle rope strand under steam keep constant;
Described rope strand system is arranged on the vehicle frame of vehicle, its by support body, rope strand cylinder, rope strand guiding and draw off gear, tenslator and make strand pitch keep constant bearing unit to form;
Described car formula compiles twisted rope cable machine, and adopt the winch that buncher drives, its tractive force is greater than 25kN, makes rope turn be regulated to 250 ~ 3500mm by speed governing;
Described car formula compiles twisted rope cable machine, and the code name for the manufacture of 8 strands or 12 strand two classes is 60 ~ 160, line density is 1800 ~ 18000ktex, the maximum jointless volume twisted rope of rope strand reaching 60000kg of the maximum 19000m of reaching of length, single quality;
Described volume twisted rope is used for the single wire rope core of high modulus polyethylene or ultra-high molecular weight polyethylene mooring line, and the minimum ultimate strength of this mooring line is 2500kN ~ 20000kN;
Described volume twisted rope meet ocean platform deep sea mooring location requirement, for ocean platform, drill ship, floating production storage unit deep sea mooring location mooring line, or, for ocean platform dispatch from the factory towage time overlength, superelevation brute force towing cable.
2. compile twisted rope cable machine according to car formula according to claim 1, it is characterized in that described vehicle to be load capacity be the electric motor car of 8t, the quantity of described vehicle is 8 or 12.
3. compile twisted rope cable machine according to car formula according to claim 1, it is characterized in that the volume strand track of described setting, according to the radius of gyration of vehicle and compile the driving trace that strand principle designed/determined vehicle.
CN201410082959.4A 2014-03-07 2014-03-07 A kind of car formula compiles twisted rope cable machine Active CN103835065B (en)

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CN103835065B true CN103835065B (en) 2016-01-20

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0370959A1 (en) * 1988-11-23 1990-05-30 Charles Maillefer Braiding machine
CN2182190Y (en) * 1994-01-20 1994-11-09 象山县石浦电力机具厂 Rope braiding machine
CN2647900Y (en) * 2003-09-16 2004-10-13 宁波天弘电力器具有限公司 Hexagonal steel cable braided machine
CN202989478U (en) * 2012-11-13 2013-06-12 毛星蕴 Rope making machine for rope cable with infinite length
CN103572501A (en) * 2012-07-30 2014-02-12 安杰尔·马克西米利亚诺·曼齐 Cable molding machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7093527B2 (en) * 2003-06-10 2006-08-22 Surpass Medical Ltd. Method and apparatus for making intraluminal implants and construction particularly useful in such method and apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0370959A1 (en) * 1988-11-23 1990-05-30 Charles Maillefer Braiding machine
CN2182190Y (en) * 1994-01-20 1994-11-09 象山县石浦电力机具厂 Rope braiding machine
CN2647900Y (en) * 2003-09-16 2004-10-13 宁波天弘电力器具有限公司 Hexagonal steel cable braided machine
CN103572501A (en) * 2012-07-30 2014-02-12 安杰尔·马克西米利亚诺·曼齐 Cable molding machine
CN202989478U (en) * 2012-11-13 2013-06-12 毛星蕴 Rope making machine for rope cable with infinite length

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Owner name: SHANGHAI DINGJIE SYNTHETIC MATERIAL APPLICATION DE

Free format text: FORMER OWNER: SHANGHAI DINGJIE SYNTHETIC MATERIAL APPLICATION DEVELOPMENT CO., LTD.

Effective date: 20150826

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Address after: 226324, Jiangsu, Nantong province two Tongzhou District town industrial concentration area

Applicant after: JIANGSU SHENYUN ROPE CO., LTD.

Applicant after: SHANGHAI DINGJIE SYNTHETIC MATERIAL APPLICATION DEVELOPMENT CO., LTD.

Applicant after: NANTONG SHENLONG STRING & BELT CO., LTD.

Address before: 226324, Jiangsu, Nantong province two Tongzhou District town industrial concentration area

Applicant before: JIANGSU SHENYUN ROPE CO., LTD.

Applicant before: SHANGHAI DINGJIE SYNTHETIC MATERIAL APPLICATION DEVELOPMENT CO., LTD.

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