CN103835001B - Degummed ramie fiber automatic assembly line - Google Patents
Degummed ramie fiber automatic assembly line Download PDFInfo
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- CN103835001B CN103835001B CN201410063985.2A CN201410063985A CN103835001B CN 103835001 B CN103835001 B CN 103835001B CN 201410063985 A CN201410063985 A CN 201410063985A CN 103835001 B CN103835001 B CN 103835001B
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Abstract
The present invention is to provide a kind of for the boon of Boehmeria, epidermis being separated with fibrous layer and plastic squeeze divides fibre, and the degummed ramie fiber automatic assembly line to the recovery of ramee degumming cleaning, this production line is to first pass through sorting unit by Boehmeria sorting and conveying, shell fiber crops unit peel off boon and jute skin fiber and be collected in respectively in fiber crops frame i.e. batch-type decorticator jute skin fiber collection frame, fiber crops frame is delivered to degumming unit and is carried out plastic squeeze processing and degumming process by supply unit, then carries out cleaning and the recovery of ramee through flaxen fiber cleaning unit.The present invention can realize stripping fiber crops, plastic squeeze degumming and the automated job of flaxen fiber clean and reuse, has the advantages such as using effect is good and practical, can be widely used for the fiber separation of Boehmeria, Corchorus olitorius L., the contour culm plant of Fructus Cannabis, and degumming divides fibre.
Description
Technical field
The present invention relates to Boehmeria production line, utilize stripping fiber crops equipment, the conveyer device invented, copy fiber crops equipment, wash water degumming device,
Flaxen fiber cleaning equipment sets up collection stripping fiber crops, degumming and the automatic assembly line of clean and reuse integration automatically.
Background technology
China's Boehmeria yield accounts for global more than 90%, is the Nature Fibre Textile resource that uniquely can monopolize.
Boehmeria system perennial root herbaceous plant, for Urticaceae Section of Genus Boehmeria.The transverse section of Ramie Stalk divide from inside to outside marrow and
Xylem, phloem fiber layer, for epidermis.The main purpose of Ramie cultivars is to obtain the fiber of phloem, and in order to draw Boehmeria
Degumming, it will usually first carry out beaing broken bone and peeling by the Boehmeria of harvesting, make boon separate with fibrous layer and epidermis,
Carrying out degumming, Boehmeria boon will related to here and depart from equipment, paste discharging device and flaxen fiber cleaning collecting device.
At present, the scutching of China rural area peels off Main Means still with manual work.Hand scutching labor intensity is big, inefficient,
But having fibre percentage high, residue is few, the feature that color and luster is fresh and fiber is complete.In recent years, various places constantly develop various newly
The scutching machinery of type, production efficiency increases.But stripping fiber crops equipment single homework when generally producing, is not set up a collection stripping
Fiber crops, degumming and automatic clean and reuse are in the automatic production line of one, and production efficiency comparatively speaking will not be the highest.If established
Article one, integrating stripping fiber crops, degumming and the automatic production line of automatic clean and reuse, that will make work efficiency be greatly improved, raw
Producing cost can be greatly reduced, the production cycle can be greatly shortened.
Summary of the invention
The technical problem to be solved is: provide one collection hemp stalk sort-automatically to shell fiber crops-mechanical degluing-chemical Degumming-Boehmeria
Fiber cleaning-ramee is recovered in the automatic production line of one, thus solves jute skin fiber automatization and peel off and collect, fiber crops
Fiber plastic squeeze, degumming, flaxen fiber backwash and the operation of the automatization automatically reclaimed with one, make production efficiency be improved.
The present invention solves its technical problem and uses following technical scheme:
The degummed ramie fiber automatic assembly line that the present invention provides, be a kind of for the boon of Boehmeria, epidermis are separated with fibrous layer and
Degumming divides fibre, and the degummed ramie fiber automatic assembly line to ramee clean and reuse, and this production line is to first pass through sorting unit to incite somebody to action
Boehmeria is sorted and conveying, and stripping fiber crops unit is peeled off boon and jute skin fiber and is collected in fiber crops frame i.e. batch-type decorticator jute skin fiber respectively
Collecting in frame, fiber crops frame is delivered to degumming unit and is carried out plastic squeeze processing and degumming process by supply unit, then enters through flaxen fiber cleaning unit
The cleaning of row ramee and recovery.
Described sorting unit can be made up of sorting platform, and it is positioned at the left side of the full-automatic stem stalk seperator in stripping fiber crops unit.
Described stripping fiber crops unit can be made up of with full-automatic stem stalk seperator batch-type decorticator, and wherein batch-type decorticator can position
In the initiating terminal of L-type roller type delivery platform, full-automatic stem stalk seperator is immediately after.
Described supply unit can be made up of with chain type conveyer device roller type delivery platform, and wherein roller type delivery platform is permissible
It is distributed in both sides before and after the flax stamping device on the right side of the full-automatic stem stalk seperator in stripping fiber crops unit and in degumming unit, chain type conveying dress
Put directly over the degumming washing basin that may be located in degumming unit.
Described flaxen fiber cleaning unit can be made up of with fiber backwashing equipment the 3rd mechanical hand, and wherein the 3rd mechanical hand is at fiber
The left side of backwashing equipment, the lower end of this mechanical hand is fixedly linked with ground by bearing;Fiber backwashing equipment is positioned at Factory Building
Right side, and the chain type conveyer device in supply unit.
Described supply unit can be the carrying completing fiber crops frame under the cooperation of fiber crops frame handling unit, and this fiber crops frame handling unit is by the
One mechanical hand, the second mechanical hand are constituted, and the roller type conveying that the first mechanical hand, the second mechanical hand lay respectively in supply unit is flat
The surface of platform, afterbody, the lower end of two mechanical hands is connected to a fixed with ground by bearing.
Operation principle of the present invention: be placed on by fresh fiber crops on sorting platform, is transported to shell fiber crops unit four by sorting platform by hemp stalk and enters
Mouthful, by hemp stalk being fed respectively after sorting, realizing boon by stripping fiber crops unit and separate with jute skin fiber, jute skin fiber is collected
In fiber crops frame, fiber crops frame is transported on L-type roller type delivery platform by the first mechanical hand, and fiber crops frame is transported to flax stamping device entrance, copies
Fiber crops frame is carried to copy fiber crops working position by the mechanical hand of fiber crops machine, and after flax stamping device plastic squeeze is processed, fiber crops frame is removed by the mechanical hand of flax stamping device
Being transported on I type roller type delivery platform, when fiber crops frame arrives I type roller type delivery platform, fiber crops frame is carried to little by the second mechanical hand
Che Shang, fiber crops frame is transported under chain type conveyer device and hangs on hook by fiber crops frame by dolly, defeated through chain type conveyer device
Sending, fiber crops frame is immersed in degumming washing basin and carries out degumming process, and after degumming process completes, fiber crops frame is loaded on dolly and is transported to
Under fiber backwashing equipment, fiber crops frame is transported in backwash cylinder by the 3rd mechanical hand, and after backwash, the 3rd mechanical hand is by fiber crops
Frame takes out and is transported on dolly, then carries out flaxen fiber collection.
The present invention compared with prior art, has a following main advantage:
1. can realize the automated job that de-bone, degumming and fiber clean:
Whole process is carried out shelling fiber crops processing by a batch-type decorticator and three same model Automatic ramie stalk separator, real
Existing Xylem of Ramie Stalk (boon) separates with phloem (jute skin fiber), and the flax stamping device identical by bench-types No. four is copied
Fiber crops processing (i.e. plastic squeeze divides fine processing), then processed by degumming wash water, finally fiber crops frame is put in backwashing equipment ramee
It is carried out and reclaims.Whole process fiber crops frame realizes automated handling, and equipment operates automatically.
2. using the mode of production line to carry out Boehmeria processing, stripping fiber crops, degumming and fiber clean and carry out successively, it is achieved that individual operation
Collaboration continuously.
Stripping fiber crops equipment makes the boon of Ramie Stalk separate with jute skin fiber and part colloid, copies fiber crops equipment and makes the colloid in jute skin fiber
Being extruded and realize a point fibre, degumming wash water process is to remaining colloid advanced treating, the backwash process ramee to processing
It is carried out, removes the chemical substance of residual and obtain the fiber of cleaning.
3. production effect is good: more thoroughly, residue is few for separation boon and jute skin fiber ratio, and jute skin fiber degumming divides fine rate higher.
Boon is obtained except rate 98%, hemp stalk Pericarpium Citri Reticulatae Viride clearance 92%, colloid clearance 95% by repetition test.
The most practical: can be widely used for Boehmeria, Corchorus olitorius L., the contour culm plant of Fructus Cannabis beat separation, degumming divides fibre.
Accompanying drawing explanation
Fig. 1 is the structural representation of production line of the present invention.
Fig. 2 is the batch-type decorticator schematic diagram in Fig. 1.
Fig. 3 is the full-automatic stem stalk seperator schematic diagram in Fig. 1.
Fig. 4 is the roller type delivery platform in Fig. 1.
Fig. 5 is the flax stamping device schematic diagram in Fig. 1.
Fig. 6 is the structural representation of the wash water degumming part in Fig. 1.
Fig. 7 is the ramee cleaning unit structural representation in Fig. 1..
Fig. 8 is the Boehmeria sorting platform structure schematic diagram in Fig. 1.
In figure: 1. Boehmeria sorting platform;2. batch-type decorticator;3. Automatic ramie stalk separator;4. the first mechanical hand;
5. roller type delivery platform;6. flax stamping device;7. the second mechanical hand;8. degumming washing equipment;9. the 3rd mechanical hand;10. ramee
Back purge system;11. batch-type decorticator jute skin fibers collect frame;12. batch-type decorticator hemp stalk entrance;13. lowering or hoisting gears;
14. rotary apparatuss;15. boons depart from and retracting device;16. jute skin fiber cutter sweeps;17. Automatic ramie stalk separator fiber crops
Stalk entrance;18. seperator frames;19. seperator boons and Cortex Cannabis segregation apparatus;20. jute skin fiber collecting conveyor structures;21. pass
Dynamic device;22. roller bearings;23.L type on the spot roller type delivery platform;24. frames;25.I type roller type delivery platform;26. copy fiber crops
Machine frame;27. hydraulic motors;28. flax stamping device plastic squeeze workbench;29. flax stamping device mechanical hands;30. flax stamping device plastic squeeze percussion mechanisms;
31. degumming washing basins;32. supports;33. delivery tracks;34. can link up with slidably;35. chain type conveyer devices;36. Boehmerias are fine
Dimension cleaning cylinder;37. dollies;38. water supply installations;39. bearings;40. cylinder cap turning devices;41. sorting platform rotating shafts;42. sortings
Platform drive mechanism;43. flat rubber beltings;44. sorting platform frames.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the invention will be further described, but does not limit the present invention.
The present invention is to provide a kind of Ramie Stalk that collects to sort-shell fiber crops-degumming and divide fibre-fiber to clean with to be recovered in Boehmeria integrally keen-witted and capable
Fiber crops automatic assembly line, can realize Automation of Manufacturing Process operation.The structure of this production line as shown in Figures 1 to 8, is provided with sorting
Unit, stripping fiber crops unit, supply unit, degumming unit, fiber crops frame handling unit and flaxen fiber cleaning unit.
Described sorting unit is made up of Boehmeria sorting platform 1, and it is positioned at the left side of Automatic ramie stalk separator 3.This Boehmeria
Sorting platform 1 can use is developed jointly, with Xin Nongma industry company, the Boehmeria that model is ZMFJ-1 produced by Wuhan Textile University
Sorting platform, it is mainly by sorting platform rotating shaft 41, sorting platform drive mechanism 42, flat rubber belting 43, sorting platform frame 44 groups
Become.
The Automatic ramie stalk separator 3 that described stripping fiber crops unit is identical with three structures by batch-type decorticator 2 is constituted, wherein:
Batch-type decorticator is positioned at the initiating terminal of L-type on the spot roller type delivery platform 23, and Automatic ramie stalk separator is immediately after.
Described batch-type decorticator 2 can use to be developed jointly, by Wuhan Textile University and Xin Nongma industry company, the model produced and is
XBM-1D batch-type decorticator, it is mainly collected frame 11, batch-type decorticator hemp stalk entrance by batch-type decorticator jute skin fiber
12, lowering or hoisting gear 13, rotary apparatus 14, boon depart from and form with retracting device 15, jute skin fiber cutter sweep 16.Described
Automatic ramie stalk separator 3 can use to be developed jointly, by Wuhan Textile University and Xin Nongma industry company, the model produced and is
The Automatic ramie stalk separator of ZDZMF-3, it is mainly by Automatic ramie stalk separator hemp stalk entrance 17, seperator
Frame 18, seperator boon form with Cortex Cannabis segregation apparatus 19, jute skin fiber collecting conveyor structure 20.Described L-type is on the spot rolled
Shaft type delivery platform 23 can use and be developed jointly, by Wuhan Textile University and Xin Nongma industry company, the model produced is GZSS-L type
On the spot roller type delivery platform, it is mainly made up of actuating device 21, roller bearing 22, frame 24.
Described supply unit is made up of with chain type conveyer device 35 roller type delivery platform 5, wherein: roller type delivery platform 5
Being distributed in both sides before and after the right side of Automatic ramie stalk separator 3 and flax stamping device 6, chain type conveyer device 35 is positioned at degumming
The surface of washing basin.Described roller type delivery platform 5 can use to be developed jointly with Xin Nongma industry company by Wuhan Textile University
The roller type delivery platform that model is GZSS-I produced, it is mainly formed 24 by actuating device 21, roller bearing 22, frame.Institute
State chain type conveyer device 35 to use and developed jointly, by Wuhan Textile University and Xin Nongma industry company, model GLSS produced and be
Chain type conveyer device, its mainly by support 32, delivery track 33,34 can be linked up with slidably and form.
Described degumming unit is made up of, wherein the mutually isostructural flax stamping device 6 of degumming washing basin 31 and four: flax stamping device 6 is positioned at rolling
Shaft type delivery platform 5 end, degumming washing basin 31 is positioned at the dead ahead 30m of flax stamping device 6.This degumming unit is in degumming
Journey first carries out flax stamping device plastic squeeze processing, the colloid of 80% can be sloughed, then carry out degumming washing processing, whole process degumming rate
Up to 95% and degumming produce pollutant effluents reduce in a large number.Described flax stamping device 6 can use by Wuhan Textile University and new agriculture fiber crops
Industry company develop jointly produce the flax stamping device that model is XZMFX-3, its mainly by flax stamping device frame 26, hydraulic motor 27,
Flax stamping device plastic squeeze workbench 28, flax stamping device mechanical hand 29, flax stamping device plastic squeeze percussion mechanism 30 form.
Described fiber crops frame handling unit is made up of, wherein first mechanical hand the 4, second mechanical hand 7: the first mechanical hand 4 is positioned at roller bearing
The surface of formula delivery platform 5, it is fixed on ground by support and across in L-type on the spot roller type delivery platform 23.
Second mechanical hand 7 is positioned at the afterbody of roller type delivery platform 5, and it is connected to a fixed with ground by bearing.
Described flaxen fiber cleaning unit is made up of with two mutually isostructural ramee back purge systems 10 the 3rd mechanical hand 9, its
In: the 3rd mechanical hand 9 is positioned at the left side of fiber backwashing equipment, and it is connected fixing by bearing with ground.This flaxen fiber cleans
Unit is during cleaning ramee, and on ramee, the chemical substance of residual can clean up, and meanwhile, implements recoil
Boon remaining in ramee can be rinsed and separate by the process washed.Described ramee back purge system 10 can use by force
Chinese weaving university develops jointly, with Xin Nongma industry company, the ramee back purge system that model is ZMXFC-1 produced, and it is main
To be made up of ramee cleaning cylinder 36, water supply installation 38, bearing 39, cylinder cap turning device 40.
Described ramee back purge system 10 is positioned at the Factory Building rightmost side and at chain type conveyer device 35.
Described first mechanical hand the 4, second mechanical hand 7 and the 3rd mechanical hand 9 are Wuhan Textile University and Xin Nongma industry company connection
Closing the JXS-01 series mechanical hands of Development and Production, use HYDRAULIC CONTROL SYSTEM, work process is steady, safe and reliable.
The above-mentioned degummed ramie fiber automatic assembly line that the present invention provides, its for the boon of Boehmeria, epidermis are separated with fibrous layer and
Degumming divides fibre, and to ramee clean and reuse.Its by Boehmeria sorting platform 1 sorting conveying, stripping fiber crops unit peel off boon with
Jute skin fiber is also collected respectively, and flax stamping device 6 plastic squeeze is processed, the degumming process of degumming washing equipment 8, then carries out ramee
Clean and reclaim.To this end, present invention incorporates batch-type decorticator and the efficient scutching of Automatic ramie stalk separator takes off the excellent of bone
Point, utilizes the feature that flax stamping device plastic squeeze processing pollution is few and wash water degumming efficiency is high, have employed Manipulator Transportation and automatic transport
Mode realizes automated job, makes the collaborative operating of each working portion.Specific works process is as follows:
(1) starting the motor of Boehmeria sorting platform 1, hemp stalk is laid in the initiating terminal of roller type delivery platform 5, belt then will
Hemp stalk is delivered at batch-type decorticator hemp stalk entrance 12 and Automatic ramie stalk separator hemp stalk entrance 17 respectively, then warp
Jute skin fiber collecting conveyor structure 20 is sent in stripping fiber crops unit;
(2) stripping fiber crops unit is started, by batch-type decorticator 2 with full-automatic stem stalk seperator 3 by jute skin fiber, boon and green grass or young crops
Skin separates and collects jute skin fiber and collects frame 11(abbreviation fiber crops frame in batch-type decorticator jute skin fiber) in;
(3) starting the hydraulic control station of the first mechanical hand 4, fiber crops frame is carried to GZSS-L type on the spot roller type by the first mechanical hand
On delivery platform 23, fiber crops frame is delivered to flax stamping device 6 entrance by this delivery platform, then is carried by fiber crops frame through flax stamping device mechanical hand 29
To flax stamping device plastic squeeze workbench 28 and carry out plastic squeeze processing, after machining, fiber crops frame is carried to by flax stamping device mechanical hand 29
On GZSS-I type roller type delivery platform 25, fiber crops frame is delivered to below the second mechanical hand 7 by this I type roller type delivery platform,
Fiber crops frame is carried on dolly 37 by the second mechanical hand 7, and fiber crops frame is transported to below degumming washing equipment 8 by this dolly, is hung by fiber crops frame
On chain type conveyer device 35, this chain type conveyer device drags fiber crops frame and moves in degumming washing basin 31, when degumming wash water
After operation completes, taking off fiber crops frame and be loaded on dolly 37 and be transported to immediately below the 3rd mechanical hand 9, fiber crops frame is removed by the 3rd mechanical hand
It is transported in ramee cleaning cylinder 36;
(4) then start ramee back purge system 10 and start ramee matting, after having cleaned, the 3rd machinery
Fiber crops frame is taken out and is carried on dolly 36 by hands 9, then carries out flaxen fiber collection.
The above-mentioned Boehmeria production line that the present invention provides can realize collecting Ramie Stalk boon and separate and Cortex Cannabis decorticating operation-copy fiber crops plastic squeeze
Operation-degumming wash water operation-ramee cleans automatic job integrated with recovery process, can reduce the labor intensity of production,
Improve production efficiency and economic benefit.
The present invention realizes degumming by multiple working procedure and divides fibre, and the method using the bio combined degumming of physical-chemical shells ramie process plastic squeeze
-copy ramie process plastic squeeze-degumming wash water operation degumming and carry out successively, it is achieved high efficiency degumming divides fibre, it is thus achieved that high performance textile material
Degummed ramie.Wherein physics Degumming method decreases the consumption of water resource, and is that follow-up chemical-bio combined degumming operation reduces
The content's index of colloid.Degumming washing basin uses closed circulation, it is achieved the zero-emission of sewage, it is to avoid scouring processes is to ring
Border pollutes.
Jute skin fiber scattered in conventional processes, with fiber crops frame as carrier, is concentrated in together, it is possible to achieve multiple tracks work by the present invention
The carrying out that Order continuous is orderly, reduces the flaxen fiber loss of each operation in the course of processing, improves production efficiency.
Claims (3)
1. a degummed ramie fiber automatic assembly line, it is characterized in that a kind of for the boon of Boehmeria, epidermis being separated with fibrous layer and degumming divides fibre, and the degummed ramie fiber automatic assembly line to ramee clean and reuse, this production line is to first pass through sorting unit by Boehmeria sorting and conveying, shell fiber crops unit peel off boon and jute skin fiber and be collected in respectively in fiber crops frame i.e. batch-type decorticator jute skin fiber collection frame, fiber crops frame is delivered to degumming unit and is carried out plastic squeeze processing and degumming process by supply unit, then carries out cleaning and the recovery of ramee through flaxen fiber cleaning unit;
Described sorting unit is constituted by sorting platform, and it is positioned at the left side of the full-automatic stem stalk seperator in stripping fiber crops unit;
Described stripping fiber crops unit is made up of with full-automatic stem stalk seperator batch-type decorticator, and wherein batch-type decorticator is positioned at the initiating terminal of L-type roller type delivery platform, and full-automatic stem stalk seperator is immediately after;
Described supply unit is made up of with chain type conveyer device roller type delivery platform, both sides before and after flax stamping device on the right side of full-automatic stem stalk seperator during wherein roller type delivery platform is distributed in stripping fiber crops unit and in degumming unit, directly over the degumming washing basin that chain type conveyer device is positioned in degumming unit.
2. degummed ramie fiber automatic assembly line as claimed in claim 1, it is characterized in that described flaxen fiber cleaning unit is made up of with fiber backwashing equipment the 3rd mechanical hand, wherein the 3rd mechanical hand is in the left side of fiber backwashing equipment, and the lower end of this mechanical hand is fixedly linked with ground by bearing;Fiber backwashing equipment is positioned at the Factory Building rightmost side, and the chain type conveyer device in supply unit.
3. degummed ramie fiber automatic assembly line as claimed in claim 1, it is characterized in that supply unit completes the carrying of fiber crops frame under the cooperation of fiber crops frame handling unit, this fiber crops frame handling unit is made up of the first mechanical hand, the second mechanical hand, first mechanical hand, the second mechanical hand lay respectively at the surface of roller type delivery platform in supply unit, afterbody, and the lower end of two mechanical hands is connected to a fixed with ground by bearing.
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CN201410063985.2A CN103835001B (en) | 2014-02-25 | 2014-02-25 | Degummed ramie fiber automatic assembly line |
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CN201410063985.2A CN103835001B (en) | 2014-02-25 | 2014-02-25 | Degummed ramie fiber automatic assembly line |
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CN103835001B true CN103835001B (en) | 2016-08-31 |
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CN201410063985.2A Expired - Fee Related CN103835001B (en) | 2014-02-25 | 2014-02-25 | Degummed ramie fiber automatic assembly line |
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CN103774245B (en) * | 2014-02-25 | 2016-04-27 | 武汉纺织大学 | Ramie chain type continuous is without the useless point method for fiber that comes unstuck |
CN107142521B (en) * | 2017-05-31 | 2023-01-31 | 黑龙江天之草种业科技有限公司 | Automatic operation system and method for biological refined herbaceous fibers |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US5513805A (en) * | 1995-03-31 | 1996-05-07 | Fisher; Gordon L. | Fiber separation method and apparatus |
CN101224031A (en) * | 2008-01-29 | 2008-07-23 | 武汉科技学院 | Integrated equipment for scutching and peeling ramie |
CN101270499A (en) * | 2008-05-13 | 2008-09-24 | 武汉科技学院 | Multi-wheel scutching integrated machine of degumming and rinshing |
CN102251294A (en) * | 2011-07-22 | 2011-11-23 | 四川省丝绸科学研究院 | Automatic production process for preparing fibers by combining ramie finishing |
-
2014
- 2014-02-25 CN CN201410063985.2A patent/CN103835001B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5513805A (en) * | 1995-03-31 | 1996-05-07 | Fisher; Gordon L. | Fiber separation method and apparatus |
CN101224031A (en) * | 2008-01-29 | 2008-07-23 | 武汉科技学院 | Integrated equipment for scutching and peeling ramie |
CN101270499A (en) * | 2008-05-13 | 2008-09-24 | 武汉科技学院 | Multi-wheel scutching integrated machine of degumming and rinshing |
CN102251294A (en) * | 2011-07-22 | 2011-11-23 | 四川省丝绸科学研究院 | Automatic production process for preparing fibers by combining ramie finishing |
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