The technique that chloride waste water of chloride process titanium dioxide produces calcium sulfate crystal whiskers
Technical field
The present invention relates to chloride waste water of a kind of chloride process titanium dioxide and produce the technique of calcium sulfate crystal whiskers, produce calcium sulfate crystal whiskers particularly to chloride waste water of a kind of chloride process titanium dioxide and reclaim the joint production process of industrial chlorinations sodium simultaneously.
Background technology
Calcium sulfate crystal whiskers has excellent mechanical property, the good compatibility, excellent flatness, feature that regenerability is good, be mainly used in papermaking, composite increase constituent element, friction material, environmental project filter, asphalt modification and improving in coating and the adhesive force of paint, temperature tolerance and insulating properties.At present, the production method of calcium sulfate crystal whiskers is with Gypsum Fibrosum as raw material, is grown with single crystal form by manual control, has threadiness (palpus shape) monocrystal of uniform cross section, complete profile, perfect internal structure.
Chloride process titanium dioxide is the most state-of-the-art titanium white production technology, and chloride process titanium dioxide product specification is high, the three wastes are few, environmentally friendly, is the domestic titanium white production technology encouraging development.But in chloride process titanium dioxide production process, produced titanium tetrachloride output chloride slag by rich-titanium material, mainly contain FeCl2、FeCl3、AlCl3、CaCl2、MnCl2Deng chloride, need to carry out harmless treatment.Generally when harmless treatment by dissolved for chloride slag water, adding Calx and be neutralized to alkalescence, filter pressing, its filtering residue composition is Fe (OH)3、Mn(OH)2、Mg(OH)2、Al(OH)3Deng industrial waste, it is dumped in slag field or makees cement raw material.Its alkaline filtrate mainly contains CaCl2, the soluble chloride such as NaCl.The waste water external chloride process titanium dioxide Enterprise Construction of this high chlorine root is directly discharged in sea water by the sea or domestic injection zone industrial wastewater and municipal sewage process through double purification and make Cl-Qualified discharge;Have even dissolved for chloride slag acid water liquid caustic soda is neutralized, after solid-liquid separation, filtrate evaporative crystallization reclaims chlorine root with the form of sodium chloride.But the Technology of the chlorine root in this removal waste water is feasible, but lacks economy and be difficult to carry out.Du pont company works out a kind of that chloride slag is dissolved, and acid washing slag water does not neutralize and is directly filled into the treatment technology that 2000m underground has in the lithosphere of enclosed construction, is the most gradually denied by locality.So far the treatment technology that chloride waste water of chloride process titanium dioxide does not has economically feasible, has an economic benefit.
Summary of the invention
The technical problem to be solved in the present invention is to provide that a kind of technique is simple, with low cost, has an economic benefit, environmentally friendly, can chloride waste water of chloride process titanium dioxide of industrialized production technique of producing calcium sulfate crystal whiskers.
The technical solution of the present invention is:
Chloride waste water of a kind of chloride process titanium dioxide produces the technique of calcium sulfate crystal whiskers, and it specifically comprises the following steps that
1., by the waste water of chloride for chloride process titanium dioxide through collection, supernatant, purify, filter after, make Ca in waste water2+Content >=50g/L, Cl-The content≤20ppm, Pb of content >=100g/L, Σ Fe2+、Bi3+、Cd2+Content≤5ppm, store for future use;
2., by the waste water of sulfur acid sodium through collection, supernatant, purify, filter after, make SO in waste water4 2-The content≤20ppm, Cr of content >=50g/L, Σ Fe6+Content≤5ppm, store for future use;Or it is configured to SO with Matrii Sulfas Exsiccatus4 2-Concentration is the solution for standby of 50g/L~200g/L;
3., Ca in the solution 1. obtained according to step2+2. SO in the solution obtained with step4 2-1. step is reacted by mol ratio 1:1~1:1.5 with the mixing of step 2. solution, and stirring is heated to 60 DEG C~100 DEG C, adds sulphuric acid and regulate to pH=2~5;Being simultaneously introduced magnesium chloride and make growth regulator, the addition of described magnesium chloride is the 3% of product calcium sulfate theoretical weight, and the response time is 20min~60min;
4., it is put in crystallizer and is aged, crystallizes 4h~6h, obtain calcium sulphate crystal;
5., by calcium sulphate crystal carrying out vacuum filtration or centrifugal filtration, calcium sulphate crystal is collected in a reservoir and adds the H of concentration 1mol/L2SO4In dash-control pH be 2~5 be heated to boiling, heat filtering is also washed with deionized simultaneously, and the consumption of described deionized water is calcium sulphate crystal weight 1 times~5 times, is filtrated to get calcium sulfate crystal whiskers;
6., by whisker sending in fluidized bed dryer at 60 DEG C~200 DEG C, drying and dewatering, packaging i.e. obtains anhydrous calcium sulfate whisker;
7., the acid mother liquid that obtains after 5. filtering of step add NaOH and be neutralized to pH=6.5~7, add salting-out agents magnesium chloride and carry out the evaporative crystallization industry NaCl that saltouts, the addition of described salting-out agents magnesium chloride accounts for the 20%~40% of acid mother liquid quality;
8., 7. the middle aqueous mother liquor return step of the step 7. magnesium chloride containing that middle crystallization industry NaCl obtains proceeds the evaporative crystallization industry NaCl that saltouts, SO in middle aqueous mother liquor4 2-Enriching quantity >=50g/L time, return step and 3. replace the sodium sulfate in part steps 2. solution and growth regulator magnesium chloride, circulate extracting sulfuric acid calcium crystal.
The waste water of described sulfur acid sodium contains Na for producing vanadic anhydride2SO4Waste water, or with produce sodium dichromate side-product Natrii Sulfas, or produce hypo contain Na2SO4Waste liquid through treatment and purification substitute.
The acid mother liquid that step obtains after 5. filtering can also return step 3. for replacing sulfuric acid regulation solution pH value.
The waste water that described chloride process titanium dioxide is chloride is the waste water that chloride process titanium dioxide contains that calcium chloride is main component.
Beneficial effects of the present invention:
Technique is simple, with low cost, utilizes the waste water of chloride process titanium dioxide chloride containing calcium and produces the waste water of vanadic anhydride sulfur acid sodium, producing the sodium sulfate whisker with economic benefit;Being neutralized by calcium sulfate crystal whiskers crystallinic acid aqueous mother liquor alkali, saltout evaporative crystallization industry NaCl, it is achieved closed cycle;Can realize industrialized production, accomplish wastewater utilization, resource recycles valuable constituent.Solve the difficult problem that chloride waste water of chloride process titanium dioxide processes, improve chloride process titanium dioxide level of clean production further, with more environment-friendly.
Accompanying drawing explanation
Fig. 1 is the process chart of the present invention.
Detailed description of the invention
Embodiment 1
1., by the waste water (predominantly calcium chloride, sodium chloride) of chloride process titanium dioxide chloride containing calcium through collection, supernatant, purify, filter after, make Ca in waste water2+Content >=50g/L, Cl-The content≤20ppm, Pb of content >=100g/L, Σ Fe2+、Bi3+、Cd2+Content≤5ppm, store for future use;
2., production vanadic anhydride is contained Na2SO4Waste water through collection, supernatant, purify, filter after, make SO in waste water4 2-The content≤20ppm, Cr of content >=50g/L, Σ Fe6+Content≤5ppm, store for future use;
3., Ca in the solution 1. obtained according to step2+2. SO in the solution obtained with step4 2-1. step is reacted by mol ratio 1:1.5 with the mixing of step 2. solution, and stirring is heated to 80 DEG C, adds sulphuric acid and regulates to pH=4;Being simultaneously introduced magnesium chloride and make growth regulator, the addition of described magnesium chloride is the 3% of product calcium sulfate theoretical weight, and the response time is 30min;
4., it is put in crystallizer and is aged, crystallizes 5h, obtain calcium sulphate crystal;
5., by calcium sulphate crystal carrying out vacuum filtration or centrifugal filtration, calcium sulphate crystal is collected in a reservoir and adds the H of concentration 1mol/L2SO4In dash-control pH be 4 be heated to boiling, heat filtering is also washed with deionized simultaneously, and the consumption of described deionized water is calcium sulphate crystal weight 4 times, is filtrated to get calcium sulfate crystal whiskers;
6., by whisker sending in fluidized bed dryer at 60 DEG C, drying and dewatering, packaging i.e. obtains anhydrous calcium sulfate whisker;After testing, the draw ratio 10~200, CaSO of anhydrous calcium sulfate whisker4Content >=98%, whiteness >=98%, loose thickness is≤0.6g/cm3;
7., the mother solution that obtains after 5. filtering of step add NaOH and be neutralized to pH=6.5, addition accounts for the salting-out agents magnesium chloride of acid mother liquid quality 30% and carries out the evaporative crystallization industry NaCl that saltouts;
8., 7. the middle aqueous mother liquor return step of step 7. middle crystallization industry NaCl magnesium chloride containing proceeds the evaporative crystallization industry NaCl that saltouts.SO in central aqueous mother liquor4 2-Enriching quantity >=50g/L time, return step and 3. replace solution and the growth regulator magnesium chloride extracting sulfuric acid calcium crystal that 2. part steps obtain.
Embodiment 2
1., by the waste water (predominantly calcium chloride, sodium chloride) of chloride process titanium dioxide chloride containing calcium through collection, supernatant, purify, filter after, make Ca in waste water2+Content >=50g/L, Cl-The content≤20ppm, Pb of content >=100g/L, Σ Fe2+、Bi3+、Cd2+Content≤5ppm, store for future use;
2., the side-product Natrii Sulfas producing sodium dichromate is dissolved in vanadium pentoxide wastewater, supernatant, purification, Cr6+After reduction generates chromic oxide gel filtration, make SO in waste water4 2-The content≤20ppm, Cr of content >=100g/L, Σ Fe6+Content≤5ppm, store for future use;
3., Ca in the solution 1. obtained according to step2+2. SO in the solution obtained with step4 2-1. step is reacted by mol ratio 1:1.15 with the mixing of step 2. solution, and stirring is heated to 60 DEG C, adds sulphuric acid and regulates to pH=2;Being simultaneously introduced magnesium chloride and make growth regulator, the addition of described magnesium chloride is the 3% of product calcium sulfate theoretical weight, and the response time is 20min;
4., it is put in crystallizer and is aged, crystallizes 4h, obtain calcium sulphate crystal;
5., by calcium sulphate crystal carrying out vacuum filtration or centrifugal filtration, calcium sulphate crystal is collected in a reservoir and adds the H of concentration 1mol/L2SO4In dash-control pH be 2 be heated to boiling, heat filtering is also washed with deionized simultaneously, and the consumption of described deionized water is calcium sulphate crystal weight 1 times, is filtrated to get calcium sulfate crystal whiskers;
6., by whisker sending at 200 DEG C in fluidized bed dryer, drying and dewatering, packaging i.e. obtains anhydrous calcium sulfate whisker;
7., the mother solution that obtains after 5. filtering of step add NaOH and be neutralized to pH=7, addition accounts for the salting-out agents magnesium chloride of acid mother liquid quality 40% and carries out the evaporative crystallization industry NaCl that saltouts;After testing, the draw ratio 10~200, CaSO of anhydrous calcium sulfate whisker4Content >=98%, whiteness >=98%, loose thickness is≤0.5g/cm3;
8., 7. the middle aqueous mother liquor return step of step 7. middle crystallization industry NaCl magnesium chloride containing proceeds the evaporative crystallization industry NaCl that saltouts, SO in middle aqueous mother liquor4 2-Enriching quantity >=50g/L time, return solution and growth regulator magnesium chloride extracting sulfuric acid calcium crystal that 3. step replaces part 2. to obtain containing step.
Embodiment 3
1., by the waste water (predominantly calcium chloride, sodium chloride) of chloride process titanium dioxide chloride containing calcium through collection, supernatant, purify, filter after, make Ca in waste water2+Content >=50g/L, Cl-The content≤20ppm, Pb of content >=100g/L, Σ Fe2+、Bi3+、Cd2+Content≤5ppm, store for future use;
2., the sedimentation underflow waste liquid producing hypo is contained main amount Na2SO4, remaining Na2S2O3、Na2SO3, first by S2O3 -2、SO3 -2It is oxidized to SO4 2-After, through collection, supernatant, purify, filter after, make SO in waste water4 2-The content≤20ppm, Cr of content >=200g/L, Σ Fe6+Content≤5ppm, store for future use;
3., Ca in the solution 1. obtained according to step2+2. SO in the solution obtained with step4 2-1. step is reacted by mol ratio 1:1.25 with the mixing of step 2. solution, and stirring is heated to 100 DEG C, adds sulphuric acid and regulates to pH=5;Being simultaneously introduced magnesium chloride and make growth regulator, the addition of described magnesium chloride is the 3% of product calcium sulfate theoretical weight, and the response time is 60min;
4., it is put in crystallizer and is aged, crystallizes 5h, obtain calcium sulphate crystal;
5., by calcium sulphate crystal carrying out vacuum filtration or centrifugal filtration, calcium sulphate crystal is collected in a reservoir and adds concentration 1mol/L
H2SO4In dash-control pH be 5 be heated to boiling, heat filtering is also washed with deionized simultaneously, and the consumption of described deionized water is calcium sulphate crystal weight 3 times, is filtrated to get calcium sulfate crystal whiskers;
6., by whisker sending in fluidized bed dryer at 200 DEG C, drying and dewatering, packaging i.e. obtains anhydrous calcium sulfate whisker;
7., the mother solution that obtains after 5. filtering of step add NaOH and be neutralized to pH=7, addition accounts for the salting-out agents magnesium chloride of acid mother liquid quality 30% and carries out the evaporative crystallization industry NaCl that saltouts;After testing, the draw ratio 10~200, CaSO of anhydrous calcium sulfate whisker4Content >=98%, whiteness >=98%, loose thickness is≤0.5g/cm3;
8., during step 7. middle crystallization industry NaCl, 7. the middle aqueous mother liquor return step of magnesium chloride containing proceeds the evaporative crystallization industry NaCl that saltouts;SO in middle aqueous mother liquor4 2-Enriching quantity >=50g/L time, return solution and growth regulator magnesium chloride extracting sulfuric acid calcium crystal that 3. step replaces part 2. to obtain containing step.
Embodiment 4
1., by the waste water (predominantly calcium chloride, sodium chloride) of chloride process titanium dioxide chloride containing calcium through collection, supernatant, purify, filter after, make Ca in waste water2+Content >=50g/l, Cl-The content≤20ppm, Pb of content >=100g/L, Σ Fe2+、Bi3+、Cd2+Content≤5ppm, store for future use;
2., it is configured to SO with Matrii Sulfas Exsiccatus4 2-Concentration is the metabisulfite solution of 200g/L;
3., Ca in the solution 1. obtained according to step2+2. SO in the solution obtained with step4 2-1. step is reacted by mol ratio 1:1 with the mixing of step 2. solution, and stirring is heated to 80 DEG C, adds sulphuric acid and regulates to pH=3;Being simultaneously introduced magnesium chloride and make growth regulator, the addition of described magnesium chloride is the 3% of product calcium sulfate theoretical weight, and the response time is 40min;
4., it is put in crystallizer and is aged, crystallizes 5h, obtain calcium sulphate crystal;
5., by calcium sulphate crystal carrying out vacuum filtration or centrifugal filtration, calcium sulphate crystal is collected in a reservoir and adds the H of concentration 1mol/L2SO4In dash-control pH be 3 be heated to boiling, heat filtering is also washed with deionized simultaneously, and the consumption of described deionized water is calcium sulphate crystal weight 2 times, is filtrated to get calcium sulfate crystal whiskers;
6., by whisker sending in fluidized bed dryer at 160 DEG C, drying and dewatering, packaging i.e. obtains anhydrous calcium sulfate whisker;After testing, the draw ratio 10~200, CaSO of anhydrous calcium sulfate whisker4Content >=98%, whiteness >=98%, loose thickness is≤0.5g/cm3;
7., the mother solution that obtains after 5. filtering of step add NaOH and be neutralized to pH=7, addition accounts for the salting-out agents magnesium chloride of acid mother liquid quality 20% and carries out the evaporative crystallization industry NaCl that saltouts;
8., 7. the middle aqueous mother liquor return step of step 7. middle crystallization industry NaCl magnesium chloride containing proceeds the evaporative crystallization industry NaCl that saltouts, SO in middle aqueous mother liquor4 2-Enriching quantity >=50g/L time, return solution and growth regulator magnesium chloride extracting sulfuric acid calcium crystal that 3. step replaces part 2. to obtain containing step.
Embodiment 5
Chloride waste water of the chloride process titanium dioxide of embodiment 1~embodiment 4 produces the acid mother liquid that in calcium sulfate crystal whiskers technique, step obtains after 5. filtering can also return step 3. for replacing sulfuric acid regulation solution pH value, the other the same as in Example 1~embodiment 4.